Automatic sorting equipment for production and manufacturing

Abstract

The utility model provides automatic sorting equipment for production and manufacturing, which relates to the technical field of material sorting and comprises a mounting seat, a conveying component, a sensing component and a sorting component, and a support frame is arranged at the bottom of the mounting seat; the conveying assembly comprises a driving motor, a driving wheel, a driven wheel, a conveying belt, a first transmission roller and a second transmission roller. The conveying belt is arranged between the driving wheel and the driven wheel. The sorting assembly comprises a guide plate, an electric telescopic rod and a push plate, and the electric telescopic rod corresponds to the push plate in position; the sensing assembly comprises a camera, a socket, an insertion block, a fixing base, a spring, a sliding block and a pull rod, the socket is installed at the bottom of the installation frame, the insertion block is inserted into the socket, and the camera is fixedly connected with the insertion block. According to the workpiece sorting device, the defect that workpieces need to be manually sorted in the workpiece conveying process due to different types of produced parts is overcome, the sorting efficiency can be improved, and the probability of missing sorting and wrong sorting is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of material sorting, and particularly relates to an automatic sorting device for production and manufacturing. Background Art

[0002] During the production process of workpieces, a conveying device is often used to transfer the produced workpieces. Since the types of produced parts are different, during the transfer process of the workpieces, it is necessary to sort the workpieces. The existing sorting method is generally manual sorting, but the efficiency of manual sorting is low. When there are many manufactured workpieces, the labor cost will be greatly increased. Although there are also some existing automatic sorting devices, the current sorting devices generally have a relatively complex structure. On the other hand, when judging whether sorting is needed, the judgment is often inaccurate, which easily causes missed sorting or mis-sorting.

[0003] In summary, there is an urgent need to study a sorting device that can improve the sorting accuracy. Summary of the Utility Model

[0004] In order to solve the deficiencies of the above-mentioned prior art, the purpose of the present utility model is to provide an automatic sorting device for production and manufacturing, which can solve the defect in the prior art that due to different types of produced parts, manual sorting of workpieces is required during the transfer process of workpieces, realize automatic sorting of different product parts, and can improve the sorting efficiency and reduce the probability of missed sorting and mis-sorting.

[0005] Specifically, the present utility model provides an automatic sorting device for production and manufacturing, which includes a mounting base, a conveying assembly, an induction assembly, and a sorting assembly. A support frame is provided at the bottom of the mounting base;

[0006] The conveying assembly includes a driving motor, a driving wheel, a driven wheel, a conveyor belt, a first driving roller, and a second driving roller. The driving wheel and the driven wheel are arranged on the first side surface of the mounting base. The output end of the driving motor is fixedly connected to the driving wheel. The conveyor belt is connected between the driving wheel and the driven wheel. The first driving roller and the second driving roller are installed inside the conveyor belt;

[0007] The sorting assembly includes a guide plate, an electric telescopic rod, and a push plate. A plurality of guide plates are evenly arranged on the second side surface of the mounting base. A plurality of electric telescopic rods are arranged above the conveyor belt by means of a mounting frame. The output end of the electric telescopic rod is fixedly connected to the push plate;

[0008] The induction component includes a camera, a socket, a plug block, a fixed seat, a spring, a slider and a pull rod. The socket is installed at the bottom of the mounting frame. The plug block is inserted into the socket. The camera is fixedly connected to the plug block. A fixed block is installed on the surface of the socket. A spring is installed in the fixed seat. One end of the spring is connected to a slider. The slider is connected to a clamping block. The pull rod is fixedly connected to the bottom of the slider and is slidably connected to the side wall of the fixed seat.

[0009] Preferably, a bracket is fixedly installed on one side surface of the mounting seat, and a driving motor is fixedly installed on the upper surface of the bracket.

[0010] Preferably, a slot is formed in the bottom surface of the socket, and the plug block is installed in the slot. A sliding groove is formed in the bottom surface of the fixed seat, and the pull rod is installed in the sliding groove.

[0011] Preferably, both side surfaces of the mounting seat are connected to the support frame by means of the connecting piece, and the connecting piece is fixedly connected to the mounting seat by bolts.

[0012] Preferably, the driving wheel is fixedly connected to the first transmission roller, and the driven wheel is fixedly connected to the second transmission roller.

[0013] Preferably, both the driving wheel and the driven wheel are rotatably connected to the mounting seat, and both the driving wheel and the driven wheel are in frictional cooperation with the conveyor belt.

[0014] Preferably, a guiding groove is formed in the mounting frame, and a guiding rod is slidably connected in the guiding groove. The guiding rod is fixedly connected to the push plate and is located on both sides of the electric telescopic rod.

[0015] Preferably, the position of the push plate corresponds to the position of the guide plate, and the guide plate is arranged as an inclined surface.

[0016] Preferably, a clamping groove is formed on the surface of the plug block, and one end of the clamping block is installed in the clamping groove and is in sliding cooperation with the clamping groove.

[0017] Preferably, the number of the mounting frames, the guide plates, the electric telescopic rods and the push plates are all the same.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] (1) The utility model sets a camera, a conveyor belt, an electric telescopic rod, a push plate and a guide plate. The conveyor belt transports the produced workpieces. When passing through each bracket, the camera at the bottom of the bracket takes pictures and detects the appearance of the workpieces, and then transmits the signals to the controller. The controller analyzes the data of the workpieces to judge whether the workpieces need to be sorted. If sorting is required, the controller transmits the signals to the electric telescopic rods at the corresponding positions. The electric telescopic rods push the workpieces and push them into the corresponding guide plates, thus completing the sorting of the workpieces. There is no need for manual sorting, the sorting efficiency is high, and a large amount of labor costs are saved.

[0020] (2) The utility model sets the camera to be clamped and matched with the mounting rack. During the long-term transportation of the workpieces, a large amount of dust often adheres to the surface of the camera, resulting in unclear captured images and making it impossible for the controller to make judgments. At this time, it is necessary to disassemble and clean the camera. Pull the pull rod outward, and the pull rod drives the clamping block to move through the slider. When the clamping block is pulled out of the clamping groove, pull the camera downward and pull the insertion block out of the insertion slot to complete the disassembly of the camera, and then clean the imaging surface of the camera to avoid affecting the sorting of the workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structural schematic diagram of the automatic sorting equipment for production and manufacturing of the utility model;

[0022] Figure 2 is a rear three-dimensional structural schematic diagram of the automatic sorting equipment for production and manufacturing of the utility model;

[0023] Figure 3 is a front view structural schematic diagram of the automatic sorting equipment for production and manufacturing of the utility model;

[0024] Figure 4 is a rear view structural schematic diagram of the automatic sorting equipment for production and manufacturing of the utility model;

[0025] Figure 5 is a right view structural schematic diagram of the automatic sorting equipment for production and manufacturing of the utility model;

[0026] Figure 6 is Figure 5 the A-A sectional structural schematic diagram of;

[0027] Figure 7 is Figure 6 the partial enlarged structural schematic diagram at B in.

[0028] 1. Mounting base; 2. Conveyor belt; 3. Mounting frame; 4. Guide plate; 5. Electric telescopic rod; 6. Pushing plate; 7. Guide rod; 8. Bracket; 9. Driving motor; 10. Driving wheel; 11. Driven wheel; 12. Conveyor belt; 13. Connecting piece; 14. Support frame; 15. Camera; 16. First driving roller; 17. Second driving roller; 18. Socket; 19. Fixed seat; 20. Slot; 21. Insert block; 22. Spring; 23. Slide block; 24. Clamping block; 25. Clamping groove; 26. Slide groove; 27. Pull rod. Detailed implementation manner

[0029] Hereinafter, the implementation manners of the present utility model will be described with reference to the accompanying drawings.

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0031] In the description of the present utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc. indicating orientation or positional relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0032] As Figures 1-7 shown, the present utility model is an automatic sorting device for production and manufacturing, which includes a mounting base 1, a conveying assembly, a sensing assembly, and a sorting assembly. In the specific working process, the conveying assembly transports the produced workpieces, the sensing assembly takes pictures and detects the appearance of the workpieces, and then transmits the signals to the controller. The controller analyzes the data of the workpieces to determine whether the workpieces need to be sorted. If sorting is required, the controller transmits the signals to the sorting assembly at the corresponding position. The electric telescopic rod of the sorting assembly pushes the workpiece, and uses the pushing plate to push it into the corresponding guide plate, thereby completing the sorting of the workpiece.

[0033] A plurality of connecting pieces 13 are installed on both side surfaces of the mounting base 1. The connecting pieces 13 are fixedly connected to the mounting base 1 by bolts, and the bottom surface of the connecting piece 13 is connected to the support frame 14 by bolts. The mounting base 1 is fixed on the support frame 14 by means of the connecting pieces 13.

[0034] The conveying component includes a driving motor 9, a driving wheel 10, a driven wheel 11, a conveyor belt 12, a first driving roller 16 and a second driving roller 17. The driving wheel 10 and the driven wheel 11 are installed on the first side surface of the mounting seat 1. A conveyor belt 12 is connected between the driving wheel 10 and the driven wheel 11. The first driving roller 16 and the second driving roller 17 are installed inside the conveyor belt 2. A bracket 8 is fixedly installed on one surface of the mounting seat 1, and a driving motor 9 is fixedly installed on the upper surface of the bracket 8. The output end of the driving motor 9 is fixedly connected to the driving wheel 10. The driving wheel 10 is fixedly connected to the first driving roller 16, and the driven wheel 11 is fixedly connected to the second driving roller 17. Both the driving wheel 10 and the driven wheel 11 are rotationally matched with the mounting seat 1, and both the driving wheel 10 and the driven wheel 11 are frictionally matched with the conveyor belt 12.

[0035] The sorting component includes a guide plate 4, an electric telescopic rod 5 and a push plate 6. A plurality of guide plates 4 are fixedly installed on the second side surface of the mounting seat 1. A plurality of mounting frames 3 are fixedly installed on the upper surface of the mounting seat 1. An electric telescopic rod 5 is fixedly installed on one surface of the mounting frame 3, and the output end of the electric telescopic rod 5 is fixedly connected to a push plate 6. A plurality of guide grooves are formed on one surface of the mounting frame 3, and a guide rod 7 is slidably connected in the guide grooves. The guide rod 7 is fixedly connected to the push plate 6. The position of the push plate 6 matches the position of the guide plate 4, and the guide plate is arranged as an inclined plane. The number of the mounting frames 3, the guide plates 4, the electric telescopic rods 5 and the push plates 6 is the same.

[0036] The sensing component includes a camera 15, a socket 18, a plug block 21, a fixing seat 19, a spring 22, a slider 23 and a pull rod 27. Among them, the top surface of the inner wall of the mounting frame 3 is fixedly installed with a socket 18. A slot 20 is formed on the bottom surface of the socket 18, and a plug block 21 is installed in the slot 20. The plug block 21 is fixedly connected to the camera 15. A fixing seat 19 is fixedly installed on one surface of the socket 18. A spring 22 is fixedly installed in the fixing seat 19. One end of the spring 22 is fixedly connected to a slider 23. A clamping block 24 is fixedly connected to one surface of the slider 23. A sliding groove 26 is formed on the bottom surface of the fixing seat 19, and a pull rod 27 is installed in the sliding groove 26. One end of the pull rod 27 is fixedly connected to the slider 23. A clamping groove 25 is formed on one surface of the plug block 21. The camera 15 is clamped and matched with the mounting frame 3. By setting the clamping and matching of the camera 15 and the mounting frame 3, one end of the clamping block 24 is installed in the clamping groove 25, and the clamping block 24 is slidably matched with the clamping groove 25. The slider 23 is slidably matched with the fixing seat 19, and the pull rod 27 is slidably matched with the sliding groove 26.

[0037] During the long - distance transportation of workpieces, a large amount of dust often adheres to the surface of the camera 15, resulting in unclear captured images. This causes the controller to be unable to accurately judge the workpieces to be sorted. At this time, the camera 15 needs to be disassembled and cleaned. Pull the pull rod 27 outward. The pull rod 27 drives the clamping block 24 to move through the slider 23. When the clamping block 24 is pulled out of the clamping groove 25, pull the camera 15 downward and pull out the insertion block 21 from the insertion slot 20 to complete the disassembly of the camera 15. After disassembly, clean the surface of the camera 15 to avoid affecting the sorting of workpieces.

[0038] By setting the camera 15, conveyor belt 2, electric telescopic rod 5, push plate 6 and guide plate 4, the conveyor belt 2 transports the produced workpieces. When passing through each bracket 8, the camera 15 at the bottom of the bracket 8 takes pictures and detects the appearance of the workpieces, and then transmits the signal to the controller. The controller analyzes the photos of the workpieces to judge whether the workpieces need to be sorted. If sorting is required, the controller transmits the signal to the electric telescopic rod 5 at the corresponding position. The electric telescopic rod 5 pushes the workpiece and pushes it into the corresponding guide plate 4, thus completing the sorting of the workpiece. The whole process does not require manual intervention, has high sorting efficiency, and saves a large amount of labor costs.

[0039] The working principle of the present utility model will be further described below:

[0040] As Figures 1-6 shown, the specific usage method of an automatic sorting device for production and manufacturing of the present utility model is as follows: When using the present utility model, first place the workpiece to be transported on the conveyor belt 2, start the drive motor 9, the drive motor 9 drives the driving wheel 10 to rotate, the driving wheel 10 drives the driven wheel 11 to rotate through the conveyor belt 12, and the driving wheel 10 and the driven wheel 11 respectively drive the first transmission roller 16 and the second transmission roller 17 to rotate at the same time, thereby driving the conveyor belt 2 to operate and transport the workpieces. When passing through each bracket 8, the camera 15 at the bottom of the bracket 8 takes pictures and detects the appearance of the workpieces, and then transmits the signal to the controller. The controller analyzes the data of the workpieces to judge whether the workpieces need to be sorted. If sorting is required, the controller transmits the signal to the electric telescopic rod 5 at the corresponding position. The electric telescopic rod 5 and the push plate push the workpiece and push the workpiece into the corresponding guide plate 4. If sorting is not required, the electric telescopic rod 5 will not start, and the workpiece continues to be transported and is continuously detected and judged by the camera 15 when it reaches the next bracket 8, thus completing the intelligent sorting function of the workpiece.

[0041] As Figure 7As shown, during the long-term transportation of the workpiece, a large amount of dust often adheres to the surface of the camera 15, resulting in unclear captured images and preventing the controller from making judgments. At this time, it is necessary to disassemble and clean the camera 15. Pull the pull rod 27 outward, and the pull rod 27 drives the clamping block 24 to move through the slider 23. When the clamping block 24 is withdrawn from the clamping slot 25, pull the camera 15 downward and withdraw the insertion block 21 from the insertion slot 20 to complete the disassembly of the camera 15. Then, clean the surface of the camera 15 for imaging to avoid affecting the sorting of the workpiece.

[0042] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0043] The above-described embodiments are only descriptions of the preferred embodiments of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.

Claims

1. An automatic sorting device for production and manufacturing, characterized in that: It includes a mounting base, a conveying component, a sensing component and a sorting component. A support frame is provided at the bottom of the mounting base; The conveying component includes a driving motor, a driving wheel, a driven wheel, a conveyor belt, a first driving roller and a second driving roller. The driving wheel and the driven wheel are arranged on the first side surface of the mounting base. The output end of the driving motor is fixedly connected to the driving wheel. The conveyor belt is connected between the driving wheel and the driven wheel. The first driving roller and the second driving roller are installed inside the conveyor belt; The sorting component includes a guide plate, an electric telescopic rod and a pushing plate. A plurality of guide plates are evenly arranged on the second side surface of the mounting base. A plurality of electric telescopic rods are arranged above the conveyor belt by means of a mounting frame. The output end of the electric telescopic rod is fixedly connected to a pushing plate; The sensing component includes a camera, a socket, a plug, a fixed seat, a spring, a slider and a pull rod. The socket is installed at the bottom of the mounting frame. The plug is inserted into the socket. The camera is fixedly connected to the plug. A fixed block is installed on the surface of the socket. A spring is installed inside the fixed seat. One end of the spring is connected to a slider. The slider is connected to a clamping block. The pull rod is fixedly connected to the bottom of the slider and is slidably connected to the side wall of the fixed seat.

2. The automatic sorting device for production and manufacturing according to claim 1, wherein: A bracket is fixedly installed on one side surface of the mounting base. The driving motor is fixedly installed on the upper surface of the bracket.

3. The automatic sorting device for production and manufacturing according to claim 1, characterized in that: A slot is opened on the bottom surface of the socket. The plug is installed inside the slot. A chute is opened on the bottom surface of the fixed seat. The pull rod is installed inside the chute.

4. The automatic sorting device for production and manufacturing according to claim 1, wherein: Both side surfaces of the mounting base are connected to the support frame by means of a connecting piece. The connecting piece and the mounting base are fixedly connected by bolts.

5. The automatic sorting device for production and manufacturing according to claim 1, wherein: The driving wheel is fixedly connected to the first driving roller. The driven wheel is fixedly connected to the second driving roller.

6. The automatic sorting device for production and manufacturing according to claim 5, wherein: Both the driving wheel and the driven wheel are rotatably connected to the mounting base, and both the driving wheel and the driven wheel are frictionally engaged with the conveyor belt.

7. The automatic sorting device for production and manufacturing according to claim 1, characterized in that: The mounting frame is provided with a guiding groove. A guiding rod is slidably connected inside the guiding groove. The guiding rod is fixedly connected to the pushing plate and is located on both sides of the electric telescopic rod.

8. The automatic sorting device for production and manufacturing according to claim 1, wherein: The position of the pushing plate corresponds to the position of the guide plate. The guide plate is arranged as an inclined plane.

9. The automatic sorting device for production and manufacturing according to claim 3, wherein: A clamping groove is opened on the surface of the plug. One end of the clamping block is installed inside the clamping groove and is slidably engaged with the clamping groove.

10. The automatic sorting device for production and manufacturing according to claim 7, characterized in that: The number of the mounting frames, the guide plates, the electric telescopic rods and the pushing plates is the same.

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