Winding cleaning tool based on framework

By designing a skeleton-based winding cleaning tool, and using the combination of wiped cotton blocks and guide wheels to automatically wipe moisture and dust on the copper wire, the problem of difficulty in wiping the copper wire during pulling out is solved, automatic wiping and tension adjustment is achieved, and the cleaning efficiency and product quality of the copper wire are improved.

CN223159680UActive Publication Date: 2025-07-29瑞拓汽车零部件(芜湖)有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421988018.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-29
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

In the prior art, copper wires are prone to absorb moisture and dust during pulling out of the wire plate, resulting in the need for manual wipe for a long time, which is very labor-intensive and has a risk of leakage, affecting the quality of the valve core.

Method used

A skeleton-based winding cleaning tool is designed, including multiple traction winding mechanisms, using a combination of wiped cotton blocks and guide wheels to automatically wipe moisture and dust from the copper wire, and adjust the copper wire tension through the motor and gear system.

Benefits of technology

The copper wire wipe process is automated, labor intensity is reduced, leakage is avoided, product quality is improved, and space and equipment costs are saved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223159680U_ABST
    Figure CN223159680U_ABST
Patent Text Reader

Abstract

The utility model provides a winding cleaning tool based on a framework, which belongs to the technical field of control valve core processing equipment, and comprises a plurality of traction winding mechanisms, each traction winding mechanism comprises a shell, a rotating shaft and a rotating rod are arranged in the shell, the rotating rod is movably connected with an upper guide component, and the upper guide component is movably connected with a lower guide component. A lower guide assembly is arranged below the upper guide assembly, a cleaning assembly is arranged at the bottom of the shell and comprises a mounting block and a threaded sleeve, the threaded sleeve is in threaded connection with a rotary knob, the front end of the rotary knob is in threaded connection with a first disc, and the first disc is in threaded connection with a second disc; according to the copper wire traction winding device, in the copper wire traction winding process, water and dust on a copper wire can be automatically wiped away, manual operation of a worker is not needed, time and labor are saved, the labor intensity is reduced, the situation of missing wiping is avoided, the copper wire is protected, and the copper wire traction winding device is suitable for popularization and application. And the product quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model mainly relates to the technical field of control valve spool processing equipment, and particularly relates to a wire winding and cleaning tooling based on a skeleton. Background Technique

[0002] A control valve consists of two main components: a valve body assembly and an actuator assembly (or actuator system), and is divided into four major series: single-seat series control valves, double-seat series control valves, sleeve series control valves, and self-acting series control valves. Different types of control valves are applicable to different occasions. Among them, the spool inside the control valve is a valve part that realizes the basic functions of direction control, pressure control, or flow control by means of its movement.

[0003] The spool inside the control valve mainly consists of a skeleton, copper wire, terminals, and a housing. During the assembly of the spool, the copper wire needs to be pulled out from the wire reel, and then transported to the position of the skeleton under the action of a traction device for spiral winding. During the pulling process, due to previous storage and transportation traction, the copper wire will be exposed to the air, and moisture and dust in the air will adhere to the copper wire. Therefore, before winding onto the skeleton, workers also need to wipe the copper wire with a clean cloth to wipe off the dust and moisture on the copper wire, avoid oxidation, corrosion damage of the copper wire, and reduce the quality of the spool. Since the copper wire in the wire reel is measured in hundreds of meters, before the copper wire in the wire reel is pulled out, workers need to keep the wiping action for a long time, with a large working intensity, time-consuming and laborious, and there is a certain error rate in manual operation, and there will be parts that are missed during wiping. Content of the Utility Model

[0004] The technical solution of the utility model aims at the technical problem that the existing technical solution is too single, and provides a solution significantly different from the existing technology. Specifically, the utility model mainly provides a wire winding and cleaning tooling based on a skeleton to solve the technical problem that in the process of pulling and towing the copper wire from the wire reel, moisture and dust in the air are easily adsorbed on the copper wire, and workers need to wipe it continuously for a long time with a large labor intensity.

[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0006] A skeleton-based wire winding cleaning tooling, comprising a plurality of traction wire winding mechanisms arranged linearly. Each traction wire winding mechanism includes a housing composed of a plurality of plates. A rotating shaft and a rotating rod on the rotating shaft are arranged inside the housing. An upper guiding component is movably connected to the rotating rod. A lower guiding component is arranged below the upper guiding component. A cleaning component is arranged at the bottom of the housing. The cleaning component includes a mounting block and a threaded sleeve. The threaded sleeve is threadedly connected with a knob. The front end of the knob is threadedly connected with a first disc. The first disc is threadedly connected with a second disc. And annular grooves are arranged on one side of the inner walls of the second disc and the first disc. Wiping cotton blocks are arranged in both annular grooves.

[0007] Further, the upper guiding component includes a movable block, a first guiding wheel and an adjusting bolt. The adjusting bolt passes through the first guiding wheel and is threadedly connected with the movable block.

[0008] Further, the lower guiding component includes a connecting block, a second guiding wheel, a locking bolt and a nut. And the locking bolt passes through the second guiding wheel and the connecting block and is threadedly connected with the nut.

[0009] Further, a third guiding wheel and a fourth guiding wheel are also arranged on the housing.

[0010] Further, a support frame is connected to the inside of the housing by bolts. A motor is arranged on the support frame. A first gear is arranged at the output end of the motor. The first gear is meshed and connected with a second gear. The second gear is arranged on the rotating shaft.

[0011] Further, two sliders are arranged on the back plate of the housing. Each slider is slidably connected with a slide rail bracket.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] By arranging the mounting block, the threaded sleeve, the knob, the first disc, the second disc, the annular groove and the wiping cotton block, the present utility model realizes that during the process of traction wire winding of the copper wire, the moisture and dust on the copper wire can be automatically wiped off without manual operation by the staff, which saves time and effort, reduces the labor intensity, avoids the situation of missed wiping, protects the copper wire, improves the product quality. And with the cooperation of the first guiding wheel, the second guiding wheel, the third guiding wheel and the fourth guiding wheel, friction and electrostatic adsorption can also occur with the copper wire, further adsorbing the residual dust particles after wiping from the copper wire. And with the cooperation of the rotating shaft, the rotating rod, the support frame, the motor, the first gear and the second gear, the tension of the copper wire can be adjusted, effectively combining the components for wiping and the equipment for adjusting the tension force, greatly reducing the space occupation, optimizing the space layout in the workshop, and also saving the equipment cost, having certain practical value.

[0014] The present utility model will be explained and described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is an exploded schematic diagram of the traction and winding mechanism of the present utility model;

[0017] Figure 3 is an exploded schematic diagram of the upper guiding assembly of the present utility model;

[0018] Figure 4 is an exploded schematic diagram of the lower guiding assembly of the present utility model;

[0019] Figure 5 is an exploded schematic diagram of the cleaning assembly of the present utility model;

[0020] Figure 6 is a schematic diagram of the structure of the back plate of the housing of the present utility model.

[0021] In the figure: 1. Traction and winding mechanism; 11. Housing; 111. Slide block; 12. Rotating shaft; 13. Rotating rod; 14. Upper guiding assembly; 141. Movable block; 142. First guiding wheel; 143. Adjusting bolt; 15. Lower guiding assembly; 151. Connecting block; 152. Second guiding wheel; 153. Locking bolt; 154. Nut; 16. Cleaning assembly; 161. Mounting block; 162. Threaded sleeve; 163. Knob; 164. First disc; 165. Second disc; 166. Annular groove; 167. Wiping cotton block; 17. Third guiding wheel; 18. Fourth guiding wheel; 19. Support frame; 191. Motor; 192. First gear; 193. Second gear; 2. Slide rail support. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present utility model are given in the accompanying drawings. However, the present utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are only for the purpose of illustration.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used in the specification of this utility model are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0025] Please refer specifically to the attached Figure 1-6 , a skeleton-based wire winding cleaning tooling, which includes a plurality of linearly arranged traction wire winding mechanisms 1. Each of the traction wire winding mechanisms 1 includes a housing 11 composed of a plurality of plates. A rotating shaft 12 and a rotating rod 13 on the rotating shaft 12 are arranged inside the housing 11. An upper guiding component 14 is movably connected to the rotating rod 13. A lower guiding component 15 is arranged below the upper guiding component 14. A cleaning component 16 is arranged at the bottom of the housing 11. The cleaning component 16 includes a mounting block 161 and a threaded sleeve 162. The threaded sleeve 162 is threadedly connected with a knob 163. The front end of the knob 163 is threadedly connected with a first disc 164. The first disc 164 is threadedly connected with a second disc 165. And annular grooves 166 are arranged on one side of the inner walls of both the second disc 165 and the first disc 164. Wiping cotton blocks 167 are arranged in both of the annular grooves 166.

[0026] Through the above structure, during the process of traction wire winding of the copper wire, the water and dust on the copper wire can be automatically wiped off without manual operation by the staff, which saves time and effort, reduces the labor intensity, avoids the situation of missed wiping, protects the copper wire, improves the product quality, and combines the components for wiping and the equipment for tension adjustment, greatly reducing the space occupation, optimizing the space layout in the workshop, and also saving the equipment cost, having certain practical value.

[0027] The specific operation is as follows. First, the copper wire is bypassed through the gap between the two wiping cotton blocks 167 in the cleaning component 16 to wipe off the dust on the copper wire. Then the copper wire is successively bypassed around the fourth guide wheel 18 and the third guide wheel 17, and then bypassed around the second guide wheel 152 in the lower guiding component 15. Subsequently, the wire is bypassed around the first guide wheel 142 of the upper guiding component 14. The position of the movable block 141 on the rotating rod 13 can be controlled by adjusting the bolt 143 to adjust the tension. Also, the motor 191 can be turned on. Under the cooperation of the first gear 192, the second gear 193 and the rotating shaft 12, the height of the rotating rod 13 can be adjusted to further adjust the tension of the copper wire. The copper wire bypassing the first guide wheel 142 can be led to the skeleton for winding.

[0028] Please refer specifically to the attached Figure 1 and the attached Figure 2and attached Figure 6 , the shell 11 is also provided with a third guide wheel 17 and a fourth guide wheel 18. The guide wheels increase friction and electrostatic adsorption, thereby improving the dust removal effect. A support frame 19 is connected to the shell 11 by bolts, and a motor 191 is provided on the support frame 19. The output end of the motor 191 is provided with a first gear 192, and the first gear 192 is meshedly connected to the second gear 193. The second gear 193 is provided on the rotating shaft 12. Through the motor 191, the first gear 192 and the second gear 193, a driving force is provided for the rotation of the rotating rod 13. Two sliders 111 are provided on the back plate of the shell 11, and each of the sliders 111 is slidably connected to the slide rail bracket 2. Through the mutual cooperation of the slider 111 and the slide rail bracket 2, the position of the traction winding mechanism 1 is adjusted.

[0029] Please refer to the attached Figure 3 and attached Figure 4 The upper guide assembly 14 includes a movable block 141, a first guide wheel 142 and an adjusting bolt 143. The adjusting bolt 143 passes through the first guide wheel 142 and is threadedly connected to the movable block 141. Through the mutual cooperation between the adjusting bolt 143 and the movable block 141, the position of the first guide wheel 142 on the rotating rod 13 is adjusted, thereby adjusting the tension of the copper wire. The lower guide assembly 15 includes a connecting block 151, a second guide wheel 152, a locking bolt 153 and a nut 154. The locking bolt 153 passes through the second guide wheel 152 and the connecting block 151 and is threadedly connected to the nut 154. The locking bolt 153 and the nut 154 facilitate the disassembly and assembly of the second guide wheel 152.

[0030] The above description of the present invention is illustrative in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A skeleton-based wire winding cleaning tooling, comprising a plurality of traction wire winding mechanisms (1) arranged linearly, characterized in that, Each of the traction winding mechanisms (1) includes a housing (11) composed of multiple plates. A rotating shaft (12) and a rotating rod (13) on the rotating shaft (12) are arranged inside the housing (11). An upper guiding component (14) is movably connected to the rotating rod (13). A lower guiding component (15) is arranged below the upper guiding component (14). A cleaning component (16) is arranged at the bottom of the housing (11). The cleaning component (16) includes a mounting block (161) and a threaded sleeve (162). The threaded sleeve (162) is threadedly connected with a knob (163). The front end of the knob (163) is threadedly connected with a first disc (164). The first disc (164) is threadedly connected with a second disc (165). And annular grooves (166) are arranged on one side of the inner walls of the second disc (165) and the first disc (164). Wiping cotton blocks (167) are arranged in both of the annular grooves (166).

2. The wire winding cleaning tooling based on a framework according to claim 1, wherein, The upper guiding component (14) includes a movable block (141), a first guiding wheel (142) and an adjusting bolt (143). The adjusting bolt (143) passes through the first guiding wheel (142) and is threadedly connected with the movable block (141).

3. The wire winding cleaning tooling based on a framework according to claim 1, wherein The lower guiding component (15) includes a connecting block (151), a second guiding wheel (152), a locking bolt (153) and a nut (154). And the locking bolt (153) passes through the second guiding wheel (152) and the connecting block (151) and is threadedly connected with the nut (154).

4. The wire winding cleaning tooling based on a framework according to claim 1, wherein A third guiding wheel (17) and a fourth guiding wheel (18) are further arranged on the housing (11).

5. A skeleton-based wire winding cleaning tooling according to claim 4, characterized in that, A support frame (19) is connected to the inside of the housing (11) by bolts. A motor (191) is arranged on the support frame (19). A first gear (192) is arranged at the output end of the motor (191). The first gear (192) is meshed and connected with a second gear (193). The second gear (193) is arranged on the rotating shaft (12).

6. The wire winding cleaning tooling based on a skeleton according to claim 5, characterized in that, Two sliders (111) are arranged on the back plate of the housing (11). Each of the sliders (111) is slidably connected with a slide rail bracket (2).