Spinning roller cleaning device for fabric spinning
By introducing a cleaning tank, rinsing tank and wiping table into the textile rubber roller cleaning device, the problem of the textile rubber roller need to be removed and flushed after cleaning is solved, and the labor-saving and convenient cleaning process of the textile rubber roller is achieved.
Patent Information
- Application Number
- CN202422124829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, the textile rubber rollers need to be removed from the cleaning tank and rinsed after cleaning, which increases the labor intensity of the staff.
A textile roller cleaning device for fabric textile is designed, including a cleaning tank, a rubber cleaning roller, a separator-separated detergent pool and a rinsing tank, a bracket and a wiping table. The textile rubber roller is driven to rotate through the rubber cleaning roller. After cleaning, rinse in the rinsing tank and wipe dry on the wiping table. The entire process is completed in the cleaning tank.
The labor-saving process of textile rubber roller cleaning has been achieved, the labor intensity of staff is reduced, long-distance handling is avoided, and cleaning convenience is improved.
Smart Images

Figure CN223159681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile equipment, in particular to a cleaning device for textile rollers used in fabric textile. Background Art
[0002] The textile industry in China is an industry with a high degree of labor intensity and a large degree of foreign dependence. It can be subdivided into cotton textile, chemical fiber, hemp textile, wool textile, silk, textile knitting industry, printing and dyeing industry, etc. Especially for the textile rubber rollers used in fabric textile, the main function of the textile rubber rollers on the offset printing machine is to transfer ink. Therefore, the textile rubber rollers need to be cleaned regularly. Otherwise, a smooth and hard film will be formed on the surface layer of the textile rubber rollers due to the oxidation of pigments and resins, resulting in surface vitrification and affecting ink transfer.
[0003] In the actual cleaning process of traditional textile rubber rollers for fabric textile, most of them adopt an automated cleaning method. The textile rubber roller is erected on the tops of two supporting rubber rollers, and the lower half of the supporting rubber rollers is immersed in the cleaning liquid in the cleaning pool. When the two supporting rubber rollers rotate towards the side of the textile rubber roller at the same time, they can drive the textile rubber roller to rotate and friction-clean the surface of the textile rubber roller. With the help of the cleaning liquid, the film on the surface of the textile rubber roller can be effectively removed. Compared with manual wiping and cleaning, the convenience of cleaning the textile rubber roller is effectively improved. However, after the cleaning of the textile rubber roller is completed, it needs to be lifted out of the cleaning pool and the cleaning liquid on its surface needs to be rinsed. This process will increase the physical consumption of the staff and significantly increase the labor intensity of the staff. In view of this, this application proposes a cleaning device for textile rollers used in fabric textile that can facilitate rinsing and thus reduce the labor intensity of the staff. Summary of the Invention
[0004] The purpose of the utility model is to solve the problem in the background art that the cleaning liquid on the surface of the textile rubber roller needs to be rinsed after the cleaned textile rubber roller is removed from the cleaning pool, and to propose a cleaning device for textile rollers used in fabric textile that can facilitate rinsing and thus reduce the labor intensity of the staff.
[0005] The technical solution of the utility model: A cleaning device for textile rollers used in fabric textile, including a base, a cleaning pool is fixedly installed on the top of the base, two rubber cleaning rollers are rotatably installed inside the cleaning pool, a partition installed inside the cleaning pool, the partition divides the inside of the cleaning pool into a decontamination pool and a rinsing pool, and the rubber cleaning rollers are installed inside the decontamination pool; a bracket fixed inside the rinsing pool, the bracket is used to support the textile roller that rolls into the rinsing pool; a wiping table located at one end of the cleaning pool, the wiping table is used to support the textile roller after rinsing, and the two ends far away from each other of the bracket are respectively fixedly connected to the partition and the wiping table.
[0006] Optionally, two motors are fixedly installed at the top end of the base. A belt is sleeved on the guide wheels at the output ends of each motor and the guide wheels at one end of the roller shafts of the matching rubber cleaning rollers, ensuring that the motors can drive the rubber cleaning rollers to rotate.
[0007] Optionally, a support plate is fixedly installed on the partition plate. The support plate is arranged inside the decontamination pool and on one side of the rubber cleaning roller. The distance between the support plate and the rubber cleaning roller is small, facilitating the rolling of the cleaned textile rubber roller onto the support plate.
[0008] Optionally, the bracket is composed of a first inclined plate, a straight plate, and a second inclined plate. One end of the first inclined plate is fixed to the partition plate, and one end of the second inclined plate is fixed to the wiping table. With the help of the first inclined plate, it is convenient to slide the textile rubber roller into the rinsing pool, and the straight plate supports it, facilitating its rinsing in the rinsing pool.
[0009] Optionally, reinforcing plates are fixedly installed at the bottom ends of the first inclined plate, the straight plate, and the second inclined plate. The bottom ends of the reinforcing plates are fixedly connected to the inner bottom of the rinsing pool. The reinforcing plates can support the bracket and improve its firmness after installation.
[0010] Optionally, a limiting groove is dug at the top end of the wiping table. A first storage compartment and a second storage compartment are arranged inside the wiping table. A number of hanging rods are fixedly installed in the second storage compartment. Hang the towels for wiping on the hanging rods and place the cleaning agent in the first storage compartment for convenient access during use.
[0011] Optionally, two door panels are rotatably installed at one end of the cleaning pool. The open ends of the first storage compartment and the second storage compartment are both arranged on the side close to the door panels. Open the door panels to take out the items in the storage compartments for convenient access.
[0012] Optionally, an overflow port is dug on the inner wall of the rinsing pool. An overflow pipe is fixedly installed on the outer wall of the cleaning pool at a position corresponding to the overflow port. The setting of the overflow port can prevent the highest water level in the rinsing pool from exceeding the height of the wiping table and effectively prevent water from entering the top of the wiping table.
[0013] Compared with the prior art, the utility model has the following beneficial technical effects: The textile rubber roller is driven to rotate by the rubber cleaning roller, and its surface is cleaned. The cleaned textile rubber roller is rolled onto the bracket and rinsed in the rinsing pool to facilitate the removal of the cleaning liquid on its surface. Then, it is manually rolled onto the wiping table to be dried. The entire operation process is carried out in the cleaning pool without the need for long-distance handling of the textile rubber roller, achieving the purpose of labor saving and effectively reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1Provide a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 Provide a schematic diagram of the bracket structure of the present utility model;
[0016] Figure 3 Provide a schematic diagram of the partition structure of the present utility model;
[0017] Figure 4 Provide a schematic diagram of the wiping table structure of the present utility model;
[0018] Figure 5 Provide a schematic diagram of the position of the overflow port of the present utility model.
[0019] Reference numerals: 1, base;
[0020] 2, cleaning pool;
[0021] 3, rubber cleaning roller;
[0022] 4, partition; 41, support plate;
[0023] 5, bracket; 51, first inclined plate; 52, straight plate; 53, second inclined plate; 54, reinforcement plate;
[0024] 6, wiping table; 61, limit groove; 62, first storage grid; 63, second storage grid; 64, hanging rod;
[0025] 7, door panel;
[0026] 8, overflow pipe;
[0027] 9, motor;
[0028] 10, overflow port. Detailed implementation manners
[0029] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. Embodiment
[0030] As Figures 1-5As shown in the figure, a cleaning device for a textile roller used in fabric weaving proposed by the present utility model includes a base 1. A cleaning pool 2 is fixedly assembled on the upper surface of the base 1. A partition plate 4 is fixedly installed inside the cleaning pool 2, and the partition plate 4 divides the cleaning pool 2 into a decontamination pool and a rinsing pool. Two rubber cleaning rollers 3 are rotatably installed in the above-mentioned decontamination pool, and the lower half of the rubber cleaning roller 3 is immersed in the cleaning liquid in the decontamination pool; Two motors 9 are fixedly installed on the top of the base 1. Guide wheels are fixedly installed at one end of the output shaft of the motor 9 and the roller shaft of the rubber cleaning roller 3. Through the belt sleeved on the guide wheels, the motor 9 can drive the rubber cleaning roller 3 to rotate; A bracket 5 is fixedly installed in the above-mentioned rinsing pool. After the textile roller is initially cleaned in the decontamination pool, it rolls onto the bracket 5 after being manually turned over. The bracket 5 supports the textile roller to ensure that the textile roller can be statically rinsed in the rinsing pool, facilitating the removal of the cleaning liquid on the surface of the textile roller; One end of the cleaning pool 2 is fixedly installed with a wiping table 6, and the wiping table 6 is arranged on one side of the rinsing pool. A limiting groove 61 is dug at the top of the wiping table 6. This limiting groove 61 is used to lay a towel for wiping the textile roller and can prevent the textile roller from rolling into the rinsing pool. After the rinsing is completed, the textile roller is rolled along the inclined surface of the bracket 5 into the limiting groove 61, and a towel is used to dry the water on the surface of the textile roller, then the entire cleaning operation of the textile roller can be completed.
[0031] Further, a support plate 41 is fixedly installed on the partition plate 4. The support plate 41 is arranged in the decontamination pool and close to one side of the rubber cleaning roller 3. After the textile roller mounted between the two rubber cleaning rollers 3 is cleaned, the textile roller is pushed towards the support plate 41 side. And the highest point of the support plate 41 is lower than the highest point of the rubber cleaning roller 3, which is easy to push it onto the support plate 41, facilitating the operation of the staff and achieving the effect of saving effort.
[0032] Furthermore, the bracket 5 is integrally formed by cutting process with a first inclined plate 51, a straight plate 52 and a second inclined plate 53. One end of the first inclined plate 51 is welded and fixed to the partition plate 4, one end of the second inclined plate 53 is welded and fixed to the wiping table 6, and the straight plate 52 is fixed between the first inclined plate 51 and the second inclined plate 53; The main function of the first inclined plate 51 is to assist the rolling of the textile roller, facilitating the rolling of the textile roller on the support plate 41 onto the straight plate 52 to ensure that the textile roller can be stably mounted on the straight plate 52 for rinsing. And the function of the second inclined plate 53 is to assist the lifting of the textile roller. After the textile roller is rinsed, the staff manually pulls the textile roller and makes it roll upward along the second inclined plate 53, facilitating its movement onto the wiping table 6. Compared with lifting the textile roller and moving it in a suspended state, the purpose of saving effort is achieved.
[0033] Secondly, reinforcement plates 54 are fixedly installed at the bottoms of the first inclined plate 51, the straight plate 52, and the second inclined plate 53, and the bottoms of the reinforcement plates 54 are fixedly attached to the inner bottom of the rinsing tank. The reinforcement plates 54 support the bracket 5. When the textile roller rolls along the bracket 5, it can prevent the bracket 5 from being deformed by pressure and improve the structural firmness thereof.
[0034] It is worth noting that the limiting groove 61 formed at the top of the wiping table 6 can not only limit the textile roller placed on its top, but also lay a towel for wiping. First, lay the towel in the limiting groove 61. When the rinsed textile roller moves into the limiting groove 61, the water on the surface of the textile roller can be wiped dry with the towel, enabling the entire cleaning process of the textile roller to be carried out within the cleaning tank 2, which is convenient for operation. A first storage compartment 62 and a second storage compartment 63 are also provided inside the wiping table 6. The first storage compartment 62 is divided into multiple small storage compartments by plates, which is convenient for storing different types of cleaning agents. The hanging rod 64 installed in the second storage compartment 63 can hang clean towels. When in use, opening the door panel 7 allows for the taking of towels and cleaning agents, increasing the storage space of the wiping table 6 and facilitating operation.
[0035] To solve the problem of water entering the limiting groove 61 at the top of the wiping table 6, an overflow port 10 is formed on the inner wall of the rinsing tank in this application. The height of the overflow port 10 is lower than the vertex height of the wiping table 6, and it can ensure that the water in the rinsing tank can completely immerse the textile roller. When the textile roller falls into the rinsing tank, the water level in the rinsing tank will rise briefly. At this time, the water exceeding the overflow port 10 can be discharged from this opening and drained along the overflow pipe 8 fixed to the outer wall of the cleaning tank 2, effectively preventing water from entering the limiting groove 61.
[0036] In this embodiment, first, place the textile roller to be cleaned between the two rubber cleaning rollers 3. Drive the rubber cleaning rollers 3 to rotate through the motor 9, and both rubber cleaning rollers 3 rotate towards the textile roller. At this time, friction is generated between the textile roller and the rubber cleaning rollers 3, which can drive the textile roller to roll over. Since the lower half of the rubber cleaning roller 3 is immersed in the cleaning liquid in the decontamination tank, during the frictional contact between the surface of the rubber cleaning roller 3 and the surface of the textile roller, the stains on the surface of the textile roller can be cleaned, effectively removing stains such as ink on the surface of the textile roller.
[0037] After the preliminary cleaning of the textile roller is completed, the staff can manually lift the textile roller and roll it onto the pallet 41, and then let it roll down along the first inclined plate 51 onto the straight plate 52. At this time, the textile roller mounted on the bracket 5 is immersed in the clean water in the rinsing pool, so that the cleaning liquid on the surface of the textile roller can be rinsed clean; during the process of the textile roller rolling into the rinsing pool, the water level in the rinsing pool will rise. When the water level rises to the height of the overflow port 10, the overflowing water can enter the overflow pipe 8 from the overflow port 10, which is convenient for discharging the overflowing water and can prevent the overflowing water from entering the limit groove 61 at the top of the wiping table 6.
[0038] After the textile roller completes the secondary rinsing operation, the staff lifts the textile roller and lets it roll upward along the second inclined plate 53 until the textile roller moves into the limit groove 61. The water on the surface of the textile roller can be wiped dry by the dry towel pre-laid in the limit groove 61. Thus, the entire cleaning operation of the textile roller is completed, and the cleaned textile roller can be directly installed and used.
[0039] This application combines the operations of removing stains, removing cleaning liquid and drying the textile roller. The whole process is carried out inside the cleaning pool 2. During the whole cleaning stage, there is no need to carry the textile roller over a long distance, achieving the purpose of labor saving, reducing the physical consumption of the staff, and effectively reducing the labor intensity of the staff.
[0040] The above specific embodiments are only several alternative embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A cleaning device for textile rollers used in fabric weaving, comprising a base (1), a cleaning pool (2) is fixedly installed on the top of the base (1), and two rubber cleaning rollers (3) are rotatably installed inside the cleaning pool (2), characterized in that, It further includes: A partition plate (4) installed inside the cleaning tank (2), the partition plate (4) divides the interior of the cleaning tank (2) into a decontamination tank and a rinsing tank, and the rubber cleaning roller (3) is installed inside the decontamination tank; A bracket (5) fixed inside the rinsing tank, the bracket (5) is used to support the textile roller that rolls into the rinsing tank; A wiping table (6) located at one end of the cleaning tank (2), the wiping table (6) is used to support the rinsed textile roller, and the two ends away from each other of the bracket (5) are respectively fixedly connected to the partition plate (4) and the wiping table (6).
2. The textile roller cleaning device for fabric weaving according to claim 1, wherein, Two motors (9) are fixedly installed at the top end of the base (1), and a belt is commonly sleeved on the guide wheels at the output ends of each motor (9) and the guide wheels at one end of the roller shaft of the matching rubber cleaning roller (3).
3. A textile roller cleaning device for fabric weaving according to claim 1, characterized in that, A support plate (41) is fixedly installed on the partition plate (4), the support plate (41) is arranged inside the decontamination tank and on one side of the rubber cleaning roller (3).
4. The textile roller cleaning device for fabric weaving according to claim 1, characterized in that, The bracket (5) is composed of a first inclined plate (51), a straight plate (52) and a second inclined plate (53), one end of the first inclined plate (51) is fixed on the partition plate (4), and one end of the second inclined plate (53) is fixed on the wiping table (6).
5. The textile roller cleaning device for fabric weaving according to claim 4, characterized in that, Reinforcing plates (54) are fixedly installed at the bottom ends of the first inclined plate (51), the straight plate (52) and the second inclined plate (53), and the bottom ends of the reinforcing plates (54) are fixedly connected to the inner bottom of the rinsing tank.
6. The textile roller cleaning device for fabric weaving according to claim 1, characterized in that, A limiting groove (61) is dug at the top end of the wiping table (6), a first storage compartment (62) and a second storage compartment (63) are arranged inside the wiping table (6), and a plurality of hanging rods (64) are fixedly installed in the second storage compartment (63).
7. A textile roller cleaning device for fabric weaving according to claim 6, characterized in that Two door panels (7) are rotatably installed at one end of the cleaning tank (2), and the open ends of the first storage compartment (62) and the second storage compartment (63) are arranged on the side close to the door panels (7).
8. The textile roller cleaning device for fabric weaving according to claim 1, characterized in that, An overflow port (10) is dug on the inner wall of the rinsing tank, and an overflow pipe (8) is fixedly installed on the outer wall of the cleaning tank (2) at a position corresponding to the overflow port (10).