Cleaning device for precision stamping part production

By introducing circulation components and fan drying functions into the precision stamping production device, the problems of low cleaning efficiency and waste of water resources are solved, and the recycling and rapid drying of cleaning liquid is realized, improving the cleaning effect and product quality.

CN223159717UActive Publication Date: 2025-07-29QINGDAO HONGTAI WEIYE IND & TRADE CO LTD
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Patent Information

Application Number
CN202422257617.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-29
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing precision stamping parts production equipment has problems such as low cleaning efficiency, poor cleaning effect and serious waste of water resources during the cleaning process.

Method used

A cleaning device including a circulation component is designed to filter impurities in the cleaning liquid through an activated carbon filter to realize the recycling of the cleaning liquid, and combine it with the fan drying function to shorten the drying time and avoid rust and deformation.

Benefits of technology

It realizes efficient recycling of cleaning liquid, reduces production costs, improves cleaning effect, ensures product quality, and significantly shortens drying time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping part production, and discloses a cleaning device for precision stamping part production, which comprises a cleaning box, a circulating component is arranged on the lower surface of the cleaning box, and an extending groove plate is fixedly connected to the outer surface of the cleaning box. Cleaning liquid after cleaning is rapidly discharged through holes of a through hole plate, flows into the bottom of the cleaning box, flows into a main liquid box through a second circulating groove and a first circulating groove and passes through an activated carbon filter screen, impurities and pollutants are filtered out, the filtered cleaning liquid enters the cleaning box again and can be reused, consumption of the cleaning liquid is reduced, and the cleaning efficiency is improved. Moreover, the cleaned precision stamping part is rapidly dried through airflow provided by a fan on the lower surface of an extending groove plate, the drying time of the stamping part can be remarkably shortened by matching with holes in the surface of a through hole plate, the rapid drying can effectively avoid the corrosion or deformation possibly caused by water residue of the cleaned stamping part, and the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping part production, in particular to a cleaning device for precision stamping part production. Background Art

[0002] During the production of precision stamping parts, due to the shearing, plastic deformation of materials and the friction of the die, a large amount of pollutants such as grease, metal chips, oxides, etc. often adhere to the surface. These pollutants will not only affect the appearance of the product, but may also have an adverse impact on subsequent processing, use and performance. Therefore, the cleaning after the production of precision stamping parts is an important link to ensure the product quality.

[0003] Publication No.: CN210847332U relates to a cleaning device for precision stamping part production, which solves the disadvantages of low cleaning efficiency and poor cleaning effect in the prior art. It includes a machine shell. The machine shell is of a cavity structure. A base is welded to the bottom of the machine shell. A plurality of placement grooves are opened on the top of the base. Workpieces are placed on the placement grooves. A connecting plate is slidably arranged inside the machine shell. A rotating shaft is rotatably installed between the connecting plates. A brush sleeve is sleeved outside the rotating shaft. Through the setting of structures such as a cam, a servo motor, a top plate, a connecting plate, a brush head, a spray head, etc., during the cleaning process, the servo motor drives the cam to pull the top plate to move up and down, so that the brush sleeve continuously brushes the outside of the workpiece. Under the strong flushing of the spray head, the stains and dust adhered to the outside of the workpiece can be effectively removed, and the cleaning effect is significantly improved.

[0004] However, there are some defects in the actual use of the above device: the above device conducts high-intensity cleaning on the workpiece through the spray head, which can effectively clean the workpiece, but may also lead to excessive consumption of water resources or cleaning agents. During the cleaning process, in order to improve efficiency and environmental protection, consider optimizing the cleaning process and adding a water resource recovery system to realize the recycling of cleaning water and reduce waste. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a cleaning device for precision stamping part production.

[0006] The utility model is realized by adopting the following technical solutions: A cleaning device for precision stamping part production includes a cleaning tank. A circulation component is arranged on the lower surface of the cleaning tank. An extension groove plate is fixedly connected to the outer surface of the cleaning tank. An installation frame is fixedly installed on the lower surface of the extension groove plate through bolts. A fan is rotatably connected inside the installation frame.

[0007] The circulation component includes a main liquid tank, the main liquid tank is fixedly connected to the lower surface of the cleaning tank, a first circulation groove is formed in the upper surface of the main liquid tank, an auxiliary sliding groove is formed in the inner wall of the main liquid tank, a draw box is slidably connected inside the auxiliary sliding groove, an activated carbon filter screen is arranged on the inner bottom wall of the draw box, a handle is fixedly connected to the front end of the draw box, and a filling groove cover is clamped on the upper surface of the main liquid tank.

[0008] Through the above technical solution, through the design of the circulation component, the recycling of the cleaning liquid can be realized, the waste of the cleaning liquid is reduced, the production cost is lowered, the activated carbon filter screen in the draw box can effectively filter impurities and pollutants in the cleaning liquid, ensuring the cleanliness of the cleaning liquid and improving the cleaning effect. The design of the draw box makes the replacement and cleaning of the filter screen more convenient. Just pull out the draw box through the handle to perform maintenance operations, saving time and labor. The fan inside the installation frame can provide a ventilation and drying function, which helps the stamped parts after cleaning to dry quickly, preventing rust and pollution.

[0009] As a further improvement of the above solution, a second circulation groove is formed in the lower surface of the cleaning tank, and the second circulation groove is adapted to the first circulation groove on the surface of the main liquid tank.

[0010] Through the above technical solution, the cooperative design of the second circulation groove and the first circulation groove ensures that the cleaning liquid can flow smoothly from the cleaning tank into the main liquid tank, avoiding the blockage of liquid flow and improving the circulation efficiency.

[0011] As a further improvement of the above solution, a through-hole plate is fixedly connected to the inner wall of the cleaning tank, and a number of holes are formed on the surface of the through-hole plate.

[0012] Through the above technical solution, the hole design enables the stamped parts after cleaning to drain quickly, reducing the residual moisture after cleaning and shortening the drying time.

[0013] As a further improvement of the above solution, a water pump is fixedly installed on the inner bottom wall of the main liquid tank through bolts, and the output end of the water pump is fixedly connected to a two-way water pipe.

[0014] As a further improvement of the above solution, both ends of the two-way water pipe are fixedly connected to a spray head pipe, and a high-pressure nozzle group is fixedly connected to the outer surface of the spray head pipe.

[0015] Through the above technical solution, the high-pressure nozzle group can spray the cleaning liquid onto the precision stamped parts in a high-pressure manner, ensuring that the cleaning liquid can evenly cover all parts of the stamped parts and improving the cleaning effect. Multiple high-pressure nozzles working simultaneously can significantly improve the cleaning efficiency and shorten the cleaning time.

[0016] As a further improvement of the above solution, a pipe bracket is sleeved on the outer surface of the spray head pipe, and the pipe bracket is fixedly connected to the outer surface of the cleaning tank.

[0017] Through the above technical solution, the pipe bracket can provide stable support for the spray head pipe, avoiding the deviation or damage of the spray head pipe during the high-pressure spraying process due to vibration or water flow impact.

[0018] As a further improvement of the above solution, a control panel is fixedly connected to the outer surface of the cleaning tank, and support feet are fixedly connected to the four corners of the lower surface of the main liquid tank.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] By setting a circulation component in the present utility model, the cleaned cleaning liquid quickly drains through the holes of the through-hole plate, flows into the bottom of the cleaning tank, and through the second flow channel and the first flow channel, flows into the main liquid tank. After passing through the activated carbon filter screen, impurities and pollutants are filtered out. The filtered cleaning liquid re-enters the cleaning tank and can be reused, saving the consumption of the cleaning liquid. And the precision stamping parts after cleaning are quickly dried by the air flow provided by the fan on the lower surface of the extension groove plate. Coupled with the holes on the surface of the through-hole plate, the drying time of the stamping parts can be significantly shortened. Quick drying can effectively avoid the possible rust or deformation of the stamping parts after cleaning due to moisture residue, ensuring the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 is a schematic diagram of the structure of the fan of the present utility model;

[0023] Figure 3 is a schematic diagram of the structure of the through-hole plate of the present utility model;

[0024] Figure 4 is a schematic diagram of the structure of the water pump of the present utility model;

[0025] Figure 5 is an exploded structure schematic diagram of the circulation component of the present utility model.

[0026] MAIN SYMBOL DESCRIPTION:

[0027] 1. Cleaning tank; 2. Circulation component; 201. Main liquid tank; 202. First flow channel; 203. Auxiliary chute; 204. Drawer box; 205. Activated carbon filter screen; 206. Handle; 207. Filler tank cover; 3. Extension trough plate; 4. Installation frame; 5. Fan; 6. Second flow channel; 7. Through-hole plate; 8. Water pump; 9. Two-way water pipe; 10. Sprinkler pipe; 11. High-pressure nozzle group; 12. Pipe bracket; 13. Control panel; 14. Support feet. Detailed implementation manners

[0028] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0029] Embodiment:

[0030] Please refer to Figures 1-5 , a cleaning device for the production of precision stamping parts in this embodiment includes a cleaning tank 1. A circulation component 2 is arranged on the lower surface of the cleaning tank 1. An extension trough plate 3 is fixedly connected to the outer surface of the cleaning tank 1. An installation frame 4 is fixedly installed on the lower surface of the extension trough plate 3 by bolts. A fan 5 is rotatably connected inside the installation frame 4;

[0031] The circulation component 2 includes a main liquid tank 201. The main liquid tank 201 is fixedly connected to the lower surface of the cleaning tank 1. A first flow channel 202 is opened on the upper surface of the main liquid tank 201. An auxiliary chute 203 is opened on the inner wall of the main liquid tank 201. A drawer box 204 is slidably connected inside the auxiliary chute 203. An activated carbon filter screen 205 is arranged on the inner bottom wall of the drawer box 204. A handle 206 is fixedly connected to the front end of the drawer box 204. A filler tank cover 207 is snap-connected to the upper surface of the main liquid tank 201. The precision stamping parts are cleaned in the cleaning tank 1. The cleaned liquid flows into the main liquid tank 201 through the first flow channel 202. In the main liquid tank 201, the cleaning liquid is filtered by the activated carbon filter screen 205 to remove impurities and pollutants, and then is pumped back into the cleaning tank 1 through the circulation system for reuse. The cleaned stamping parts can be quickly dried by the airflow provided by the fan 5 on the lower surface of the extension trough plate 3. When it is necessary to replace or clean the filter screen, the drawer box 204 can be pulled out through the handle 206 for corresponding maintenance operations.

[0032] A second flow channel 6 is opened on the lower surface of the cleaning tank 1. The second flow channel 6 is adapted to the first flow channel 202 on the surface of the main liquid tank 201. The cleaning liquid in the cleaning tank 1 flows into the main liquid tank 201 through the second flow channel 6 under the action of gravity and is filtered by the activated carbon filter screen 205 in the main liquid tank 201.

[0033] The inner wall of the cleaning tank 1 is fixedly connected with a through-hole plate 7. A number of holes are formed on the surface of the through-hole plate 7. The precision stamping parts are placed on the through-hole plate 7. The residual water on the stamped parts after cleaning quickly drains through the holes of the through-hole plate 7, flows into the bottom of the cleaning tank 1, and is recycled and filtered through the circulation system.

[0034] A water pump 8 is fixedly installed on the inner bottom wall of the main liquid tank 201 by bolts. The output end of the water pump 8 is fixedly connected with a two-way water pipe 9.

[0035] Both ends of the two-way water pipe 9 are fixedly connected with spray head pipes 10. The outer surface of the spray head pipe 10 is fixedly connected with a high-pressure nozzle group 11. After the cleaning liquid is pressurized by the water pump 8, it is transported to the spray head pipe 10 through the two-way water pipe 9, and then sprayed onto the precision stamping parts in a high-pressure manner through the high-pressure nozzle group 11. The cleaning liquid sprayed by the high-pressure nozzles can effectively remove the dirt and impurities on the surface of the stamped parts.

[0036] The outer surface of the spray head pipe 10 is sleeved with a pipe support bracket 12. The pipe support bracket 12 is fixedly connected to the outer surface of the cleaning tank 1. By being fixedly connected to the outer surface of the cleaning tank 1, the pipe support bracket 12 provides stable support for the spray head pipe 10 and ensures the stability of the spray head pipe 10 during the high-pressure spraying process.

[0037] The outer surface of the cleaning tank 1 is fixedly connected with a control panel 13. Support feet 14 are fixedly connected to the four corners of the lower surface of the main liquid tank 201.

[0038] In the embodiment of the present application, the implementation principle of a cleaning device for the production of precision stamping parts is as follows: First, the operator replenishes the cleaning liquid through the filling tank cover 207 to ensure that there is enough remaining liquid in the main liquid tank 201. Then, the operator places the precision stamping parts to be cleaned on the upper surface of the through-hole plate 7. Subsequently, the operator starts the water pump 8, and the cleaning liquid in the main liquid tank 201 is transported through the two-way water pipe 9 to the spray head pipe 10, and then sprayed onto the precision stamping parts located on the through-hole plate 7 in a high-pressure form by the high-pressure nozzle group 11, effectively removing the dirt and impurities on the surface of the stamping parts. The cleaning liquid sprayed by the high-pressure nozzle group 11 can penetrate into the gaps of the precision stamping parts with the help of high pressure to thoroughly clean the dirt on the surface. After the cleaning liquid acts on the stamping parts, it quickly drains through the holes of the through-hole plate 7 and flows into the bottom of the cleaning tank 1, and then flows into the main liquid tank 201 through the second flow channel 6. During this process, the cleaning liquid passes through the first flow channel 202 and finally passes through the activated carbon filter screen 205 to filter out impurities and pollutants. The filtered cleaning liquid is pumped back into the cleaning tank 1 for reuse. The filtered cleaning liquid is pressurized again by the water pump 8 to repeat the above cycle process to ensure the efficient utilization of the cleaning liquid. When it is necessary to replace or clean the activated carbon filter screen 205, the operator can pull out the drawer box 204 through the handle 206 for corresponding maintenance operations to ensure the cleanliness and efficiency of the filtration system. After cleaning, the precision stamping parts can be quickly dried by the airflow provided by the fan 5 on the lower surface of the extension slot plate 3 to ensure the dryness and cleanliness of the stamping parts.

[0039] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention belong to the scope of protection required by the present invention.

Claims

1. A cleaning device for the production of precision stamping parts, characterized in that, It includes a cleaning tank (1), a circulation component (2) is arranged on the lower surface of the cleaning tank (1), an extension groove plate (3) is fixedly connected to the outer surface of the cleaning tank (1), a mounting frame (4) is fixedly installed on the lower surface of the extension groove plate (3) by bolts, and a fan (5) is rotatably connected inside the mounting frame (4); The circulation component (2) includes a main liquid tank (201), the main liquid tank (201) is fixedly connected to the lower surface of the cleaning tank (1), a first circulation groove (202) is opened on the upper surface of the main liquid tank (201), an auxiliary sliding groove (203) is opened on the inner wall of the main liquid tank (201), a pull-out box (204) is slidably connected inside the auxiliary sliding groove (203), an activated carbon filter screen (205) is arranged on the inner bottom wall of the pull-out box (204), a handle (206) is fixedly connected to the front end of the pull-out box (204), and a filling groove cover (207) is snap-connected to the upper surface of the main liquid tank (201).

2. The cleaning device for producing precision stamping parts according to claim 1, wherein: A second circulation groove (6) is opened on the lower surface of the cleaning tank (1), and the second circulation groove (6) is adapted to the first circulation groove (202) on the surface of the main liquid tank (201).

3. A cleaning device for precision stamping parts production according to claim 1, characterized in that: A through-hole plate (7) is fixedly connected to the inner wall of the cleaning tank (1), and a plurality of holes are opened on the surface of the through-hole plate (7).

4. The cleaning device for producing precision stamping parts according to claim 1, characterized in that: A water pump (8) is fixedly installed on the inner bottom wall of the main liquid tank (201) by bolts, and an output end of the water pump (8) is fixedly connected to a two-way water pipe (9).

5. The cleaning device for producing precision stamping parts according to claim 4, wherein: Both ends of the two-way water pipe (9) are fixedly connected to a spray head pipe (10), and a high-pressure nozzle group (11) is fixedly connected to the outer surface of the spray head pipe (10).

6. The cleaning device for producing precision stamping parts according to claim 5, characterized in that: A pipe support bracket (12) is sleeved on the outer surface of the spray head pipe (10), and the pipe support bracket (12) is fixedly connected to the outer surface of the cleaning tank (1).

7. The cleaning device for producing precision stamping parts according to claim 1, characterized in that: A control panel (13) is fixedly connected to the outer surface of the cleaning tank (1), and support feet (14) are fixedly connected to the four corners of the lower surface of the main liquid tank (201).

Citation Information

Patent Citations

  • Cleaning device for precision stamping part production

    CN210847332U