Cleaning device for coating machine and coating machine

Abstract

The utility model discloses a cleaning device used for a coating machine and the coating machine, the coating machine is provided with a lip used for coating, and the cleaning device comprises a vibration generator; and the vibration plate is connected with the vibration generator, a cleaning face spaced from the lip is formed on the vibration plate, a plurality of detergent outlets are formed in the cleaning face of the vibration plate, and the vibration plate vibrates along with the vibration generator and introduces detergent into a gap between the cleaning face and the lip through the detergent outlets. According to the cleaning device, ultrasonic waves are generated through vibration of the vibration generator, the ultrasonic waves are radiated into the detergent through the vibration plate, and the detergent containing ultrasonic radiation is sprayed to the lip through the detergent outlet, so that insoluble or indissolvable dirt crystals on the lip are damaged, the cleaning effect of the lip is improved, and the cleaning effect of the lip is improved. And the product quality is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a cleaning device for a coating machine and a coating machine. Background Art

[0002] In the related art, during the use of a coating machine, generally only the lip of the cutter head is simply wiped and cleaned regularly and quantitatively. As time accumulates and the number of wipes increases, crystals will accumulate on the surface of the lip of the cutter head, which may affect the quality of the product. And it requires the intervention of staff and the equipment needs to be stopped for production, and manually wipe and clean the lip of the cutter head to remove the crystals on the lip, which seriously affects the production efficiency, and the cleaning effect of manual wiping is also poor. Content of the Utility Model

[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this reason, an object of the utility model is to provide a cleaning device for a coating machine. The cleaning device according to the utility model generates ultrasonic waves through the vibration of a vibration generator, and radiates the ultrasonic waves to a detergent through a vibration plate. The detergent containing the ultrasonic radiation is sprayed onto the lip through a detergent outlet, thereby destroying the crystals of insoluble or hardly soluble dirt on the lip, improving the cleaning effect of the lip, ensuring the product quality, and avoiding shutdown and manual wiping by personnel, and improving the production efficiency.

[0004] The utility model also provides a coating machine having the above cleaning device.

[0005] According to the cleaning device for a coating machine of the utility model, the coating machine is provided with a lip for coating, and the cleaning device includes: a vibration generator; a vibration plate, the vibration plate is connected to the vibration generator, a cleaning surface spaced from the lip is formed on the vibration plate, a plurality of detergent outlets are formed on the cleaning surface of the vibration plate, and the vibration plate vibrates with the vibration generator and introduces the detergent into the gap between the cleaning surface and the lip through the detergent outlet.

[0006] The cleaning device according to the utility model is mechanically connected between the vibration generator and the vibration plate. A cleaning surface facing the lip is formed on the vibration plate. The cleaning surface is spaced from the lip, and a plurality of detergent outlets are formed on the cleaning surface. The vibration generator vibrates to generate ultrasonic radiation, and the ultrasonic radiation is radiated to the detergent through the vibration plate. The microbubbles in the detergent will rapidly expand and then suddenly close. A shock wave will be generated at the moment when the bubbles close, so that the stubborn stains and crystals on the lip of the coating machine can be effectively removed, and the cleaning effect and efficiency of the lip of the coating machine are improved.

[0007] According to some embodiments of the present utility model, the vibrating plate is formed with a receiving groove adapted to receive the lip, and at least part of the inner wall of the receiving groove is configured as the cleaning surface.

[0008] According to some embodiments of the present utility model, the vibrating plate includes: a first plate and a second plate. The end of the first plate and the end of the second plate are connected and connected to the vibration generator. The other end of the first plate and the other end of the second plate are inclined away from the vibration generator in a direction away from each other. The receiving groove is formed between the first plate and the second plate, and the surfaces of the first plate and the second plate facing away from the vibration generator are formed with the cleaning surface.

[0009] According to some embodiments of the present utility model, detergent channels penetrating in the thickness direction are respectively formed on the first plate and the second plate.

[0010] According to some embodiments of the present utility model, the cleaning device further includes: a liquid supply device, which is respectively communicated with the inlets of the detergent channels and is used for conveying detergent to the cleaning surface.

[0011] According to some embodiments of the present utility model, the detergent channels are configured as a plurality of channels perpendicular to the cleaning surface and spaced apart.

[0012] According to some embodiments of the present utility model, the cleaning device further includes: a driving device, which is connected to the vibration generator and is adapted to drive the vibration generator to move in the extending direction of the lip.

[0013] According to some embodiments of the present utility model, the vibration generator is configured as an ultrasonic generator.

[0014] The coater according to the present utility model will be briefly described below.

[0015] The coater according to the present utility model is provided with the cleaning device described in any one of the above embodiments. Since the coater according to the present utility model is provided with the cleaning device described in any one of the above embodiments, the coater further includes a coater body. A protruding lip is formed on the coater body, a coating port is formed at the end in the protruding direction of the lip, and a crystallization surface is formed on at least one side of the lip in the width direction of the coating port; the cleaning surface of the cleaning device faces the crystallization surface. Therefore, the production efficiency of the coater according to the present application is higher, and the quality of the products produced by the coater is better. According to some embodiments of the present utility model, at least part of the crystallization surface is arranged parallel to the cleaning surface.

[0016] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present utility model. Brief Description of the Drawings

[0017] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, where:

[0018] Figure 1 is a schematic diagram of a cleaning device cleaning a lip according to an embodiment of the present utility model;

[0019] Figure 2 is a schematic structural diagram of a cleaning surface according to an embodiment of the present utility model.

[0020] Reference Numerals:

[0021] 100, cleaning device;

[0022] 11, lip; 111, crystallization surface; 12, vibration generator; 13, first plate; 14, second plate;

[0023] 15, cleaning surface; 102, receiving groove;

[0024] 101, detergent channel; 103, detergent outlet. Detailed Embodiment

[0025] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as limiting the present utility model.

[0026] In the related art, during the use of a coater, generally only a simple wiping and cleaning of the lip of the cutter head is performed regularly and quantitatively. As time accumulates and the number of wiping times increases, crystals will accumulate on the surface of the lip of the cutter head, which may affect the quality of the product. And it requires the intervention of the staff and the equipment needs to be suspended from production, and the lip of the cutter head is manually wiped and cleaned to remove the crystals on the lip, which seriously affects the production efficiency, and the cleaning effect of manual wiping is also poor.

[0027] Next, reference is made to Figure 1 - Figure 2 Describe the cleaning device according to an embodiment of the present utility model

[0028] According to the cleaning device 100 for a coater of the present utility model, the coater is provided with a lip 11 for coating. The cleaning device 100 includes: a vibration generator 12 and a vibration plate. The vibration plate is connected to the vibration generator 12. A cleaning surface 15 spaced apart from the lip 11 is formed on the vibration plate. A plurality of detergent outlets 103 are formed on the vibration plate at the cleaning surface 15. The vibration plate vibrates with the vibration generator 12 and introduces detergent into the gap between the cleaning surface 15 and the lip 11 through the detergent outlets 103.

[0029] In some specific embodiments, the cleaning device 100 is composed of a vibration generator 12 and a vibration plate. The vibration generator 12 is mechanically connected to the vibration plate. A cleaning surface 15 facing the lip 11 is formed on the vibration plate. The cleaning surface 15 is spaced from the lip 11, and a plurality of detergent outlets 103 are formed on the cleaning surface 15. When the cleaning device 100 starts to work, the vibration generator 12 generates ultrasonic radiation, radiates the ultrasonic radiation to the detergent through the vibration plate, and then sprays the detergent containing ultrasonic radiation towards the lip 11 through the detergent outlets 103. The microbubbles in the detergent can continuously vibrate under the action of the sound wave. When the sound pressure or sound intensity decreases to a certain extent under the action of pressure, the microbubbles will rapidly expand and then suddenly close. A shock wave will be generated at the moment when the bubbles close, generating a certain degree of pressure around the bubbles. The huge pressure generated by this ultrasonic cavitation can break down the insoluble or hardly soluble dirt on the lip 11 and disperse them in the detergent, thereby effectively removing the stubborn stains and crystals on the lip 11 of the coater, improving the cleaning effect and efficiency of the lip 11 of the coater. At the same time, this process does not require manual intervention and does not require the coater to stop working, improving the production efficiency of the product.

[0030] It can be understood that, in some embodiments, the vibration generator 12 can be an exciter, which is used to generate vibration and drive the detergent to vibrate and impact the lip 11, thereby removing the insoluble or hardly soluble dirt on the lip 11.

[0031] According to the cleaning device 100 of the present utility model, the vibration generator 12 is mechanically connected to the vibration plate. A cleaning surface 15 facing the lip 11 is formed on the vibration plate. The cleaning surface 15 is spaced from the lip 11, and a plurality of detergent outlets 103 are formed on the cleaning surface 15. The vibration generator generates ultrasonic radiation, radiates the ultrasonic radiation to the detergent through the vibration plate, and the microbubbles in the detergent will rapidly expand and then suddenly close. A shock wave will be generated at the moment when the bubbles close, thereby effectively removing the stubborn stains and crystals on the lip 11 of the coater, improving the cleaning effect and efficiency of the lip 11 of the coater.

[0032] According to some embodiments of the present utility model, the vibrating plate is formed with a receiving groove 102. The shape and size of the receiving groove 102 can be designed according to the shape and size of the lip 11 of the coater. The lip 11 is received in the receiving groove 102. At least a part of the inner wall of the receiving groove 102 is configured as a cleaning surface 15. The inner wall of the receiving groove 102 can directly spray the detergent onto the lip 11 to achieve the cleaning of the lip 11. The detergent after cleaning the lip 11 can converge in the receiving groove 102. On the one hand, it helps to collect and recycle the used detergent, reducing resource waste. On the other hand, it can reduce the pollution of the detergent to the surrounding environment.

[0033] According to some embodiments of the present utility model, the vibrating plate includes: a first plate 13 and a second plate 14. The end of the first plate 13 and the end of the second plate 14 are connected and connected to the vibration generator 12. The other end of the first plate 13 and the other end of the second plate 14 are inclined away from the vibration generator 12 in a direction away from each other. A receiving groove 102 is formed between the first plate 13 and the second plate 14. The surfaces of the first plate 13 and the second plate 14 facing away from the vibration generator 12 are formed with a cleaning surface 15.

[0034] In some specific embodiments, the vibrating plate is composed of a first plate 13 and a second plate 14. One end of the first plate 13 is fixedly connected to one end of the second plate 14, and these two ends are connected to the vibration generator 12, ensuring that the first plate 13 and the second plate 14 can synchronously receive the ultrasonic waves generated by the vibration generator 12. The other end of the first plate 13 and the other end of the second plate 14 are inclined in a direction away from each other. The inclined design makes an open space, namely the receiving groove 102, formed between the first plate 13 and the second plate 14, facilitating the accommodation of the lip 11 of the coater and the detergent. The surfaces of the first plate 13 and the second plate 14 facing away from the vibration generator 12 constitute the cleaning surface 15. The cleaning surface 15 is inclined to match the shape of the lip 11, so that the detergent can be sprayed onto the lip 11 over a larger area, improving the cleaning efficiency and effect of the lip 11. According to some embodiments of the present utility model, detergent channels 101 penetrating in the thickness direction are respectively formed on the first plate 13 and the second plate 14. The detergent flows in the detergent channels 101, realizing the direct spraying of the detergent onto the lip 11. The detergent channels 101 are arranged in the first plate 13 and the second plate 14. The first plate 13 and the second plate 14 can directly transmit the ultrasonic waves generated by the vibration generator 12 to the washing liquid in the detergent channels 101, simplifying the ultrasonic wave conduction path and improving the cleaning efficiency and effect of the cleaning device 100.

[0035] According to some embodiments of the present utility model, the cleaning device 100 further includes: a liquid supply device, which is respectively communicated with the inlet of the detergent channel 101 and is used for conveying the detergent to the cleaning surface 15.

[0036] In some specific embodiments, a liquid supply device is further provided inside the cleaning device 100. The liquid supply device can control the flow rate of the detergent to ensure that the detergent flows according to a predetermined demand and a specified path. The liquid supply device includes a liquid storage tank and a pump. The liquid storage tank is used to store the detergent. The pump is disposed inside the storage tank and is connected to the inlet of the washing channel through a delivery pipe. The pump can extract the detergent from the liquid storage tank and transport it into the detergent channel 101, thereby realizing the delivery of the detergent from the detergent channel 101 to the cleaning surface 15, reducing the workload of on-site operators, and improving the cleaning efficiency and convenience of the cleaning device 100.

[0037] According to some embodiments of the present invention, the detergent channels 101 are configured as a plurality of channels that are perpendicular to the cleaning surface 15 and spaced apart. The plurality of detergent channels 101 arranged perpendicular to the cleaning surface 15 can ensure that the detergent is evenly sprayed onto the lip 11, avoiding excessive or insufficient detergent in some areas of the lip 11, and improving the consistency of the cleaning effect on the lip 11 of the coater. By providing a plurality of independent detergent channels 101, the flow rate and distribution of the detergent can be more precisely controlled. An appropriate amount of detergent can be sprayed onto each part of the lip 11, avoiding the cost increase caused by excessive use of the detergent. At the same time, according to the actual pollution degree of the lip 11, the flow rate of the detergent in each detergent channel 101 can be adjusted to adapt to different cleaning requirements. For example, the amount of detergent can be increased in areas with heavier pollution. The plurality of spaced-apart detergent channels 101 can reduce the risk of affecting the overall cleaning effect after a single detergent channel 101 is blocked. Even if a certain detergent channel 101 has a problem, the other detergent channels 101 can still continue to work, improving the stability and reliability of the cleaning device 100 during operation.

[0038] According to some embodiments of the present invention, the cleaning device 100 further includes: a driving device, which is connected to the vibration generator 12 and is adapted to drive the vibration generator 12 to move in the extending direction of the lip 11.

[0039] In some specific embodiments, an output end that can move along the length direction of the coater blade head is provided on the driving device. The output end of the driving device is connected to the vibration generator 12. The output end can drive the vibration generator 12 and its attached cleaning member to reciprocate along the length direction of the lip 11, thereby ensuring that all areas of the lip 11 are effectively cleaned, improving the cleaning effect of the lip 11. At the same time, by moving the cleaning device 100 in the extending direction of the lip 11, it can be ensured that each part of the lip 11 receives the same intensity of ultrasonic cleaning action, enhancing the consistency of the cleaning effect on the lip 11. At this time, the length of the vibration plate 13 can be set shorter, and both ends of the receiving groove 102 in the length direction of the lip are provided in a through manner.

[0040] In addition, the operating parameters of the driving device, such as the moving speed, path, etc., can be adjusted according to actual requirements to adapt to different types and specifications of coating machines.

[0041] According to some embodiments of the present invention, the vibration generator 12 is configured as an ultrasonic generator. When the ultrasonic generator starts to work, it vibrates at a high speed and radiates ultrasonic waves into the detergent through the vibration plate. The microbubbles in the detergent can continuously vibrate under the action of the sound waves. When the sound pressure or sound intensity decreases to a certain extent under the action of pressure, the microbubbles will rapidly expand and then suddenly close. At the moment when the bubbles close, a shock wave will be generated, causing a certain degree of pressure around the bubbles. The huge pressure generated by this ultrasonic cavitation can break the insoluble or hardly soluble dirt on the lip 11 and cause them to disperse in the detergent, so as to effectively loosen and remove the stubborn stains and crystals on the lip 11 of the coating machine. The cavitation effect of the ultrasonic waves is evenly distributed throughout the receiving tank 102, which means that the cleaned parts of the lip 11 can all receive the same cleaning intensity, thus ensuring the consistency of the cleaning effect of the lip 11.

[0042] In addition, since ultrasonic cleaning is non-contact, it will not cause wear to the surface of the object to be cleaned, improving the service life of the coating machine.

[0043] The coating machine according to the present invention will be briefly described below.

[0044] The coating machine according to the present invention is provided with the cleaning device 100 described in any one of the above embodiments. Since the coating machine according to the present invention is provided with the cleaning device 100 described in any one of the above embodiments, the coating machine further includes a coating machine body. A protruding lip 11 is formed on the coating machine body, and a coating port is formed at the end in the protruding direction of the lip 11. A crystallization surface 111 is formed on at least one side of the lip 11 in the width direction of the coating port; the cleaning surface 15 of the cleaning device 100 faces the crystallization surface 111. Therefore, the production efficiency of the coating machine according to the present application is higher, and the quality of the products produced by the coating machine is better.

[0045] According to some embodiments of the present utility model, at least a part of the crystal plane 111 is arranged parallel to the cleaning surface 15, which helps to accurately align the crystal plane 111 and the cleaning surface 15, enabling the detergent to be accurately sprayed onto the area to be cleaned, ensuring that the detergent sprayed on the cleaning surface 15 can directly act on the crystal plane 111, avoiding the phenomenon of incomplete cleaning or waste of detergent caused by improper angles. On the other hand, the parallel arrangement of the crystal plane 111 and the cleaning surface 15 means that the area where the detergent is sprayed onto the crystal plane 111 is maximized, improving the cleaning efficiency of the lip 11. In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", 5 "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model.

[0046] In the description of the present utility model, the "first feature" and "second feature" may include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more.

[0047] In the description of the present utility model, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through additional features therebetween.

[0048] In the description of the present utility model, the first feature being "above", "above the" and "on the" second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature.

[0049] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model.

[0050] In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0051] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A cleaning device for a coater, the coater being provided with a lip (11) for coating, characterized in that, The cleaning device includes: a vibration generator (12); a vibrating plate, which is connected to the vibration generator (12). A cleaning surface (15) spaced apart from the lip (11) is formed on the vibrating plate. A plurality of detergent outlets (103) are formed on the cleaning surface (15) of the vibrating plate. The vibrating plate vibrates with the vibration generator (12) and introduces detergent into the gap between the cleaning surface (15) and the lip (11) through the detergent outlets (103).

2. The cleaning device for a coating machine according to claim 1, wherein, The vibrating plate is formed with a receiving groove (102) adapted to receive the lip (11), and at least part of the inner wall of the receiving groove (102) is configured as the cleaning surface (15).

3. The cleaning device for a coating machine according to claim 2, wherein, The vibrating plate includes: a first plate (13) and a second plate (14). The end of the first plate (13) and the end of the second plate (14) are connected and connected to the vibration generator (12). The other end of the first plate (13) and the other end of the second plate (14) are inclined away from each other in a direction away from the vibration generator (12). The receiving groove (102) is formed between the first plate (13) and the second plate (14), and the cleaning surface (15) is formed on the surfaces of the first plate (13) and the second plate (14) facing away from the vibration generator (12).

4. The cleaning device for a coating machine according to claim 3, characterized in that, Detergent channels (101) penetrating in the thickness direction are respectively formed on the first plate (13) and the second plate (14).

5. The cleaning device for a coater according to claim 4, wherein, It further includes: a liquid supply device, which is respectively communicated with the inlets of the detergent channels (101) and is used for conveying detergent to the cleaning surface (15).

6. The cleaning device for a coater according to claim 5, characterized in that, The detergent channels (101) are configured as a plurality of channels perpendicular to the cleaning surface (15) and spaced apart from each other.

7. The cleaning device for a coater according to claim 1, wherein It further includes: a driving device, which is connected to the vibration generator (12) and is adapted to drive the vibration generator (12) to move in the extending direction of the lip (11).

8. The cleaning device for a coater according to any one of claims 1-7, characterized in that, The vibration generator (12) is configured as an ultrasonic generator.

9. A coating machine, characterized in that, It includes: a coater body, on which a protruding lip (11) is formed. A coating port is formed at the end in the protruding direction of the lip (11). A crystallization surface (111) is formed on at least one side of the lip (11) in the width direction of the coating port; a cleaning device, which is configured as the cleaning device according to any one of claims 1-7. The cleaning surface (15) of the cleaning device faces the crystallization surface (111).

10. The coater according to claim 9, characterized in that, At least part of the crystallization surface (111) is arranged parallel to the cleaning surface (15).

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