Inner wall particle cleaning device for reaction kettle
By designing the cleaning components driven by the inner gear ring, and using the driving gear and driven gear to drive the stirring scraper to rotate, the problem of block-like material cleaning in the inner wall of the reactor is solved, and the cleaning efficiency and material mixing effect are improved.
Patent Information
- Application Number
- CN202421563226.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The block-like materials adsorbed on the inner wall of the existing reactor are difficult to clean, resulting in a decline in product quality, and the external cleaning device occupies space and has poor effect.
A cleaning component including an internal gear ring and motor drive is designed to rotate and rotate through the driving gear and driven gear, clean the inner wall of the kettle body, and combine the stirring material to improve cleaning efficiency.
Effectively clean the remaining particles on the inner wall of the kettle, improve the material mixing efficiency, prevent the material wall from affecting the mixing, and improve product quality.
Smart Images

Figure CN223159779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inner wall cleaning of a reaction kettle, in particular to a device for cleaning particles on the inner wall of a reaction kettle. Background Technique
[0002] A reaction kettle is a comprehensive reaction vessel. According to different process condition requirements, the structural design and parameter configuration of the vessel are carried out to achieve the heating, evaporation, cooling and low-high speed mixing reaction functions required by the process. With the increase of the number of reactions, the crystal nuclei adsorbed on the inner wall of the reaction kettle grow larger and larger, forming irregular massive ternary precursors, which eventually peel off from the inner wall of the reaction kettle and mix into the finished product, resulting in a decline in the performance of the product. In the prior art, in order to remove the massive materials adsorbed on the inner wall of the reaction kettle, mostly a combination of acid soaking and pure water flushing, as well as the method of using an external cleaning device for cleaning are adopted. Such methods have problems such as long time consumption, poor effect and occupying space.
[0003] Chinese Patent Grant Publication No.: CN202221666996.6 provides a reaction kettle with a self-cleaning device. In this solution, a second stirring shaft is arranged at the bottom of the reaction kettle, the upper end of the second stirring shaft is connected to an arc-shaped rigid cross beam, both ends of the cross beam are connected to scraping plates, and one side of the scraping plate is in close contact with the inner wall of the kettle body. When the second stirring shaft at the bottom of the reaction kettle starts to rotate, the scraping plates will scrape off the massive materials on the inner wall of the reaction kettle body. This technical solution solves the problems that the product quality of the existing reaction kettle deteriorates due to the difficulty in cleaning the massive materials adsorbed on the inner wall and the external cleaning device occupying the working space.
[0004] However, in actual use, the cleaning structure of the reaction kettle with a self-cleaning device mentioned in the above patent is not convenient to assist the reaction kettle in reacting during the reaction of the reaction kettle, and the reaction materials are also likely to remain on the cleaning structure and affect the reaction. Therefore, it is necessary to provide a device for cleaning particles on the inner wall of a reaction kettle to solve the above technical problems. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides a device for cleaning particles on the inner wall of a reaction kettle.
[0006] A device for cleaning particles on the inner wall of a reactor provided by the utility model includes a reactor body. A feed pipe is fixedly connected to the left end of the reactor body, and the feed pipe is communicated with the reactor body. A discharge pipe is fixedly connected to the bottom end of the reactor body. A cleaning assembly is installed at the top end of the reactor body. The cleaning assembly includes an internal gear ring. The internal gear ring is installed at the top end of the reactor body, and the reactor body is detachably connected to the internal gear ring. A top cover is detachably connected to the top end of the internal gear ring. A connecting plate is fixedly connected to the inner wall of the top cover. One end of the connecting plate away from the inner wall of the top cover is fixedly connected with a motor. A transmission shaft is fixedly connected to the transmission end of the motor. A bracket is fixedly connected to the outer end of the transmission shaft. A plurality of connecting shafts arranged at equal intervals are rotatably connected to one end of the bracket away from the transmission shaft. A driven gear is fixedly connected to the bottom end of the connecting shaft. The driven gear meshes with the internal gear ring. A driving gear is fixedly connected to the bottom end of the transmission shaft and below the bracket. The driving gear meshes with the driven gear. A stirring and scraping blade is fixedly connected to the bottom end of the driven gear. The stirring and scraping blade is attached to the inner wall of the reactor body.
[0007] Preferably, a vertical shaft is fixedly connected to the bottom end of the driving gear, and a bottom scraping blade is fixedly connected to the bottom end of the vertical shaft. The bottom scraping blade is adapted to the reactor body.
[0008] Preferably, the bracket is composed of three cross bars with the same structure. Each cross bar of the bracket is arranged at equal intervals, and the shape of the bracket is Y-shaped.
[0009] Preferably, the stirring and scraping blade is composed of a shaft rod and a plurality of symmetrically distributed scraping blades. The scraping blades are attached to the inner wall of the reactor body.
[0010] Preferably, the shape of the bottom scraping blade is arc-shaped.
[0011] Preferably, a plurality of support legs arranged at equal intervals are fixedly connected to the bottom end of the reactor body and outside the discharge pipe.
[0012] Compared with the related technology, a device for cleaning particles on the inner wall of a reactor provided by the utility model has the following beneficial effects:
[0013] 1. For a device for cleaning particles on the inner wall of a reactor, the motor drives the connecting shaft automatically. The connecting shaft drives the driving gear to rotate. The driving gear drives the driven gear to rotate. The driven gear rotates and displaces under the influence of the internal gear ring. Therefore, the driven gear drives the stirring and scraping blade to rotate and revolve. While the stirring and scraping blade rotates and revolves, it scrapes the inner wall of the reactor body, cleaning the inner wall of the reactor body, preventing residual particles on the inner wall of the reactor body, and improving the stirring efficiency of the material when stirring the material, preventing the material from sticking to the wall and affecting the mixing of the material. Description of the Drawings
[0014] Figure 1Schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 Schematic diagram of the sectional structure of the present utility model;
[0016] Figure 3 Schematic diagram of the disassembled structure of the present utility model;
[0017] Figure 4 Schematic diagram of the partial structure of the cleaning assembly of the present utility model;
[0018] Reference numerals in the figure: 1, kettle body; 2, feed pipe; 3, discharge pipe; 4, support leg; 5, cleaning assembly; 501, top cover; 502, connecting plate; 503, transmission shaft; 504, motor; 505, bracket; 506, connecting shaft; 507, driving gear; 508, driven gear; 509, internal gear ring; 510, vertical shaft; 511, bottom scraping blade; 512, stirring scraping blade. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1 to 4 , a device for cleaning particles on the inner wall of a reaction kettle provided by an embodiment of the present utility model includes a kettle body 1. A feed pipe 2 is fixedly connected to the left end of the kettle body 1. The feed pipe 2 is communicated with the kettle body 1. A discharge pipe 3 is fixedly connected to the bottom end of the kettle body 1. A cleaning assembly 5 is installed at the top end of the kettle body 1; the cleaning assembly 5 includes an internal gear ring 509. The internal gear ring 509 is installed at the top end of the kettle body 1. The kettle body 1 is detachably connected to the internal gear ring 509. The top cover 501 is detachably connected to the top end of the internal gear ring 509. A connecting plate 502 is fixedly connected to the inner wall of the top cover 501. One end of the connecting plate 502 away from the inner wall of the top cover 501 is fixedly connected to a motor 504. The driving end of the motor 504 is fixedly connected to a transmission shaft 503. A bracket 505 is fixedly connected to the outer end of the transmission shaft 503. A plurality of connecting shafts 506 arranged at equal intervals are rotatably connected to one end of the bracket 505 away from the transmission shaft 503. A driven gear 508 is fixedly connected to the bottom end of the connecting shaft 506. The driven gear 508 meshes with the internal gear ring 509. A driving gear 507 is fixedly connected to the bottom end of the transmission shaft 503 and below the bracket 505. The driving gear 507 meshes with the driven gear 508. A stirring scraping blade 512 is fixedly connected to the bottom end of the driven gear 508. The stirring scraping blade 512 is in contact with the inner wall of the kettle body 1;
[0021] The motor 504 drives the connecting shaft 506 automatically. The connecting shaft 506 drives the driving gear 507 to rotate. The driving gear 507 drives the driven gear 508 to rotate. The driven gear 508 undergoes a rotational displacement under the influence of the internal gear ring 509. Therefore, the driven gear 508 drives the stirring and scraping blade 512 to rotate both self - rotationally and revolutionally. While the stirring and scraping blade 512 rotates both self - rotationally and revolutionally, it scrapes the inner wall of the kettle body 1, cleaning the inner wall of the kettle body 1, preventing residual particles on the inner wall of the kettle body 1, and when stirring the material, it can improve the stirring efficiency of the material and prevent the material from sticking to the wall and affecting the mixing of the material.
[0022] The bottom end of the driving gear 507 is fixedly connected to a vertical shaft 510. The bottom end of the vertical shaft 510 is fixedly connected to a bottom scraping blade 511. The bottom scraping blade 511 is adapted to the kettle body 1.
[0023] The bracket 505 is composed of three cross - bars with the same structure. Each cross - bar of the bracket 505 is arranged at equal intervals. The shape of the bracket 505 is Y - shaped.
[0024] The stirring and scraping blade 512 is composed of a shaft rod and multiple symmetrically distributed scraping blades. The scraping blades are in contact with the inner wall of the kettle body 1.
[0025] The shape of the bottom scraping blade 511 is arc - shaped.
[0026] A plurality of support legs 4 are fixedly connected to the bottom end of the kettle body 1 and are arranged at equal intervals outside the discharge pipe 3.
[0027] During operation, turn on the motor 504. The motor 504 drives the connecting shaft 506 automatically. The connecting shaft 506 drives the driving gear 507 to rotate. The driving gear 507 drives the driven gear 508 to rotate. The driven gear 508 undergoes a rotational displacement under the influence of the internal gear ring 509. Therefore, the driven gear 508 drives the stirring and scraping blade 512 to rotate both self - rotationally and revolutionally. While the stirring and scraping blade 512 rotates both self - rotationally and revolutionally, it scrapes the inner wall of the kettle body 1, cleaning the inner wall of the kettle body 1, preventing residual particles on the inner wall of the kettle body 1. If stirring the material, open the top cover 501, pour the material into the kettle body 1, turn on the motor 504, and then drive the stirring and scraping blade 512 to rotate both self - rotationally and revolutionally to stir the material. And when stirring the material, it can improve the stirring efficiency of the material and prevent the material from sticking to the wall and affecting the mixing of the material.
[0028] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An inner wall particle cleaning device for a reaction kettle, characterized in that, It includes a kettle body (1). A feed pipe (2) is fixedly connected to the left end of the kettle body (1). The feed pipe (2) is in communication with the kettle body (1). A discharge pipe (3) is fixedly connected to the bottom end of the kettle body (1). A cleaning assembly (5) is installed at the top end of the kettle body (1). The cleaning assembly (5) includes an internal gear ring (509). The internal gear ring (509) is installed at the top end of the kettle body (1). The kettle body (1) is detachably connected to the internal gear ring (509). A top cover (501) is detachably connected to the top end of the internal gear ring (509). A connecting plate (502) is fixedly connected to the inner wall of the top cover (501). One end of the connecting plate (502) far from the inner wall of the top cover (501) is fixedly connected to a motor (504). A transmission shaft (503) is fixedly connected to the transmission end of the motor (504). A bracket (505) is fixedly connected to the outer end of the transmission shaft (503). A plurality of connecting shafts (506) arranged at equal intervals are rotatably connected to one end of the bracket (505) far from the transmission shaft (503). A driven gear (508) is fixedly connected to the bottom end of the connecting shaft (506). The driven gear (508) meshes with the internal gear ring (509). A driving gear (507) is fixedly connected to the bottom end of the transmission shaft (503) and below the bracket (505). The driving gear (507) meshes with the driven gear (508). A stirring and scraping blade (512) is fixedly connected to the bottom end of the driven gear (508). The stirring and scraping blade (512) is in contact with the inner wall of the kettle body (1).
2. The inner wall particle cleaning device for a reactor according to claim 1, characterized in that, A vertical shaft (510) is fixedly connected to the bottom end of the driving gear (507). A bottom scraping blade (511) is fixedly connected to the bottom end of the vertical shaft (510). The bottom scraping blade (511) is adapted to the kettle body (1).
3. The inner wall particle cleaning device for a reactor according to claim 1, characterized in that, The bracket (505) is composed of three cross bars with the same structure. Each cross bar of the bracket (505) is arranged at equal intervals. The shape of the bracket (505) is Y-shaped.
4. The inner wall particle cleaning device for a reaction kettle according to claim 1, wherein, The stirring and scraping blade (512) is composed of a shaft rod and a plurality of symmetrically distributed scraping blades. The scraping blades are in contact with the inner wall of the kettle body (1).
5. The inner wall particle cleaning device for a reaction kettle according to claim 2, characterized in that, The shape of the bottom scraping blade (511) is arc-shaped.
6. The inner wall particle cleaning device for a reactor according to claim 1, characterized in that, A plurality of support legs (4) arranged at equal intervals are fixedly connected to the bottom end of the kettle body (1) and outside the discharge pipe (3).