Stamping device for high-wear-resistance gear machining

Abstract

The utility model relates to the technical field of gear machining, and discloses a stamping device for machining a high-wear-resistance gear, which comprises a control box, the outer wall of the control box is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a worm, the outer wall of the worm is meshed and connected with a worm gear, the inner wall of the worm gear is fixedly connected with a rotating shaft, and the rotating shaft is fixedly connected with the output end of the first motor. The outer wall of the rotating shaft is fixedly connected with a rotating column, the outer wall of the rotating column is rotatably connected with a round-head rotating rod, the inner wall of the limiting plate is slidably connected with a supporting column, the outer wall of the stamping column is slidably connected with a stamping platform, and the lower surface of the stamping platform is fixedly connected with a table; a feeding assembly is arranged on the upper surface of the table and used for feeding materials. According to the stamping device, the worm is driven by the first motor, the worm drives the worm gear, and the stamping column drives the hydraulic spring, so that the stamping device has the effects that continuous production can be achieved, stamping of materials is more accurate, and the gear precision is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a stamping device for processing high-wear-resistant gears. Background Art

[0002] High-wear-resistant gears are made of special materials and have an optimized structural design, with excellent wear resistance. They can operate reliably under various harsh working conditions, providing an important guarantee for industrial production. The stamping device for processing high-wear-resistant gears has stable processing force and processing speed during the processing process, which can ensure the stable processing quality of the gears. Compared with methods such as cutting processing, the stamping process is more stable and less affected by external factors, thus ensuring the processing accuracy of the gears.

[0003] The existing stamping for processing high-wear-resistant gears usually requires complex processing techniques, which may cause uneven stamping deformation of the material. Especially for high-wear-resistant gears, their hardness is relatively high and the deformation is difficult, which may lead to irregular gear shapes and difficult-to-guarantee accuracy. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a stamping device for processing high-wear-resistant gears, aiming to improve the problem that the material deformation is uneven during the stamping process, resulting in irregular gear shapes and difficult-to-guarantee accuracy.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] A stamping device for processing high-wear-resistant gears includes a control box. A first motor is fixedly connected to the outer wall of the control box. The output end of the first motor is fixedly connected to a worm. A worm gear is meshed with the outer wall of the worm. A rotating shaft is fixedly connected to the inner wall of the worm gear. A rotating column is fixedly connected to the outer wall of the rotating shaft. A round-headed rotating rod is rotatably connected to the outer wall of the rotating column. A push-pull plate is rotatably connected to the outer wall of the round-headed rotating rod. A stamping column is fixedly connected to the lower surface of the push-pull plate. A limiting plate is slidably connected to the outer wall of the stamping column. A hydraulic spring is fixedly connected to the upper surface of the limiting plate. A support column is slidably connected to the inner wall of the limiting plate. A stamping platform is slidably connected to the outer wall of the stamping column. A table is fixedly connected to the lower surface of the stamping platform. A feeding assembly is arranged on the upper surface of the table for feeding the material.

[0007] Preferably, the feeding assembly includes a hydraulic cylinder, the lower surface of the hydraulic cylinder is fixedly connected to the upper surface of the table, the output end of the hydraulic cylinder is fixedly connected with a lifting plate, a limiting rod is slidably connected to the inner wall of the lifting plate, the lower surface of the limiting rod is fixedly connected to the upper surface of the table, a conveying column is rotatably connected to the inner wall of the lifting plate, a second motor is fixedly connected to the upper surface of the table, the output end of the second motor is fixedly connected to the outer wall of the conveying column, a sprocket is fixedly connected to the outer wall of the conveying column, a chain is meshed with the outer wall of the sprocket, a fixing plate is rotatably connected to the outer wall of the conveying column, the outer wall of the fixing plate is rotatably connected to the outer wall of the sprocket, and the lower surface of the fixing plate is fixedly connected to the upper surface of the table.

[0008] Preferably, a chute is arranged on the upper surface of the table, a sliding plate is slidably connected to the outer wall of the chute, the outer wall of the rotating shaft is rotatably connected to the inner wall of the control box, the outer wall of the rotating column is rotatably connected to the inner wall of the control box, the upper surface of the hydraulic spring is fixedly connected to the lower surface of the push-pull plate, the inner wall of the push-pull plate is slidably connected to the outer wall of the support column, the lower surface of the control box is fixedly connected to the upper surface of the support column, and the upper surface of the table is fixedly connected to the lower surface of the support column.

[0009] Preferably, a fixed platform is slidably connected to the upper surface of the sliding plate, and a clamping plate is fixedly connected to the upper surface of the sliding plate.

[0010] Preferably, the outer wall of the clamping plate is slidably connected to the inner wall of the fixed platform, and a slider is fixedly connected to the lower surface of the sliding plate.

[0011] Preferably, a rack is fixedly connected to the outer wall of the slider, and a limiting block is slidably connected to the outer wall of the rack.

[0012] Preferably, the upper surface of the limiting block is fixedly connected to the lower surface of the fixed platform, and a third motor is fixedly connected to the inner wall of the limiting block.

[0013] Preferably, the output end of the third motor is fixedly connected with a rotating gear, the outer wall of the rotating gear is meshed with the outer wall of the rack, and the outer wall of the slider is slidably connected to the inner wall of the table.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the first motor drives the worm, the worm drives the worm wheel, the worm wheel drives the rotating shaft, the rotating shaft drives the rotating column, the rotating column drives the round-headed rotating rod, the round-headed rotating rod drives the push-pull plate, the push-pull plate drives the stamping column, the stamping column drives the hydraulic spring, and the hydraulic spring drives the limiting plate, so that the stamping device can continuously produce and the stamping of materials is more accurate, and the gear has higher precision.

[0016] 2. In the present utility model, the third motor drives the rotating gear, the rotating gear drives the rack, the rack drives the slider, the slider drives the sliding plate, the sliding plate drives the sliding groove, and the sliding plate drives the clamping plate, so that when the material is offset, it can be automatically corrected, and the material will not exceed the processing area, reducing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional schematic diagram of the main structure of a stamping device for processing high-wear-resistant gears proposed by the present utility model;

[0018] Figure 2 is a right-side schematic diagram of the push-pull plate of the stamping device for processing high-wear-resistant gears proposed by the present utility model;

[0019] Figure 3 is a left-side schematic diagram of the lifting plate of the feeding device of the stamping device for processing high-wear-resistant gears proposed by the present utility model;

[0020] Figure 4 is a right-side schematic diagram of the fixing platform of the deviation correction device of the stamping device for processing high-wear-resistant gears proposed by the present utility model.

[0021] Legend:

[0022] 1. Control box; 2. First motor; 3. Worm; 4. Worm gear; 5. Rotating shaft; 6. Rotating column; 7. Round head rotating rod; 8. Push-pull plate; 9. Limiting plate; 10. Hydraulic spring; 11. Support column; 12. Stamping platform; 13. Stamping column; 14. Hydraulic cylinder; 15. Lifting plate; 16. Limiting rod; 17. Second motor; 18. Transmission column; 19. Sprocket; 20. Chain; 21. Fixing plate; 22. Sliding groove; 23. Sliding plate; 24. Fixing platform; 25. Clamping plate; 26. Slider; 27. Rack; 28. Limiting block; 29. Third motor; 30. Rotating gear; 31. Table. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a stamping device for processing high wear-resistant gears, including a control box 1. A first motor 2 is fixedly connected to the outer wall of the control box 1. The output end of the first motor 2 is fixedly connected to a worm 3. A worm gear 4 is meshed with the outer wall of the worm 3. A rotating shaft 5 is fixedly connected to the inner wall of the worm gear 4. A rotating column 6 is fixedly connected to the outer wall of the rotating shaft 5. A round-headed rotating rod 7 is rotatably connected to the outer wall of the rotating column 6. A push-pull plate 8 is rotatably connected to the outer wall of the round-headed rotating rod 7. A stamping column 13 is fixedly connected to the lower surface of the push-pull plate 8. A limiting plate 9 is slidably connected to the outer wall of the stamping column 13. A hydraulic spring 10 is fixedly connected to the upper surface of the limiting plate 9. A support column 11 is slidably connected to the inner wall of the limiting plate 9. The stamping column 13 is slidably connected to a stamping platform 12. A table 31 is fixedly connected to the lower surface of the stamping platform 12. A feeding component for feeding materials is arranged on the upper surface of the table 31.

[0025] Specifically, the first motor 2 drives the worm 3, the worm 3 drives the worm gear 4, the worm gear 4 drives the rotating shaft, the rotating shaft 5 drives the rotating column 6, the rotating column 6 drives the round-headed rotating rod 7, the round-headed rotating rod 7 drives the push-pull plate 8, the push-pull plate 8 drives the stamping column 13, and the stamping column 13 drives the hydraulic spring 10, and the hydraulic spring 10 drives the limiting plate 9, so that the stamping device can continuously produce and the stamping of materials is more accurate, and the gear accuracy is higher.

[0026] Refer to Figures 1 - 3 , the feeding component includes a hydraulic cylinder 14. The lower surface of the hydraulic cylinder 14 is fixedly connected to the upper surface of the table 31. The output end of the hydraulic cylinder 14 is fixedly connected to a lifting plate 15. A limiting rod 16 is slidably connected to the inner wall of the lifting plate 15. The lower surface of the limiting rod 16 is fixedly connected to the upper surface of the table 31. A transmission column 18 is rotatably connected to the inner wall of the lifting plate 15. A second motor 17 is fixedly connected to the upper surface of the table 31. The output end of the second motor 17 is fixedly connected to the outer wall of the transmission column 18. A sprocket 19 is fixedly connected to the outer wall of the transmission column 18. A chain 20 is meshed with the outer wall of the sprocket 19. A fixing plate 21 is rotatably connected to the outer wall of the transmission column 18. The outer wall of the fixing plate 21 is rotatably connected to the outer wall of the sprocket 19. The lower surface of the fixing plate 21 is fixedly connected to the upper surface of the table 31.

[0027] Specifically, the hydraulic cylinder 14 drives the lifting plate 15, the lifting plate 15 drives the transmission column 18, the second motor 17 drives the transmission column 18, the transmission column 18 drives the sprocket 19, and the sprocket 19 drives the chain 20, so that the device can automatically feed materials for continuous production.

[0028] Refer to Figures 1 - 4, a chute 22 is provided on the upper surface of the table 31, a slide plate 23 is slidably connected to the outer wall of the chute 22, the outer wall of the rotating shaft 5 is rotatably connected to the inner wall of the control box 1, the outer wall of the rotating column 6 is rotatably connected to the inner wall of the control box 1, the upper surface of the hydraulic spring 10 is fixedly connected to the lower surface of the push-pull plate 8, the inner wall of the push-pull plate 8 is slidably connected to the outer wall of the support column 11, the lower surface of the control box 1 is fixedly connected to the upper surface of the support column 11, the upper surface of the table 31 is fixedly connected to the lower surface of the support column 11, a fixed platform 24 is slidably connected to the upper surface of the slide plate 23, a clamping plate 25 is fixedly connected to the upper surface of the slide plate 23, the outer wall of the clamping plate 25 is slidably connected to the inner wall of the fixed platform 24, a slider 26 is fixedly connected to the lower surface of the slide plate 23, a rack 27 is fixedly connected to the outer wall of the slider 26, a limiting block 28 is slidably connected to the outer wall of the rack 27, the upper surface of the limiting block 28 is fixedly connected to the lower surface of the fixed platform 24, a third motor 29 is fixedly connected to the inner wall of the limiting block 28, an output end of the third motor 29 is fixedly connected to a rotating gear 30, and the outer wall of the rotating gear 30 is meshed with the outer wall of the rack 27. The outer wall of the slider 26 is slidably connected to the inner wall of the table 31.

[0029] Specifically, the third motor 29 drives the rotating gear 30, the rotating gear 30 drives the rack 27, the rack 27 drives the slider 26, the slider 26 drives the slide plate 23, the slide plate 23 drives the chute 22, and the slide plate 23 drives the clamping plate 25. When the material is offset, it can be automatically corrected, so that the material will not exceed the processing area and reduce waste.

[0030] Working principle: When the device needs to be used, the first motor 2 drives the worm 3, the worm 3 drives the worm wheel 4, the worm wheel 4 drives the rotating shaft 5, the rotating shaft 5 drives the rotating column 6, the rotating column 6 drives the round head rotating rod 7, the round head rotating rod 7 drives the push-pull plate 8, the push-pull plate 8 drives the stamping column 13, the stamping column 13 drives the hydraulic spring 10, the hydraulic spring 10 drives the limiting plate 9, the hydraulic cylinder 14 drives the lifting plate 15, the lifting plate 15 drives the conveying column 18, the second motor 17 drives the conveying column 18, the conveying column 18 drives the sprocket 19, the sprocket 19 drives the chain 20, the third motor 29 drives the rotating gear 30, the rotating gear 30 drives the rack 27, the rack 27 drives the slider 26, the slider 26 drives the slide plate 23, the slide plate 23 drives the chute 22, and the slide plate 23 drives the clamping plate 25, so that the stamping device can continuously produce and the stamping of the material is more accurate, with higher gear precision. The automatic feeding device can carry out uninterrupted production. When the material is offset by the deviation correction device, it can be automatically corrected, so that the material will not exceed the processing area and reduce waste.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A stamping device for processing high-wear-resistant gears, comprising a control box (1), characterized in that: The outer wall of the control box (1) is fixedly connected with a first motor (2), the output end of the first motor (2) is fixedly connected with a worm (3), the outer wall of the worm (3) is meshed with a worm wheel (4), the inner wall of the worm wheel (4) is fixedly connected with a rotating shaft (5), the outer wall of the rotating shaft (5) is fixedly connected with a rotating column (6), the outer wall of the rotating column (6) is rotatably connected with a round-headed rotating rod (7), the outer wall of the round-headed rotating rod (7) is rotatably connected with a push-pull plate (8), the lower surface of the push-pull plate (8) is fixedly connected with a punching column (13), the outer wall of the punching column (13) is slidably connected with a limiting plate (9), the upper surface of the limiting plate (9) is fixedly connected with a hydraulic spring (10), the inner wall of the limiting plate (9) is slidably connected with a support column (11), the outer wall of the punching column (13) is slidably connected with a punching platform (12), the lower surface of the punching platform (12) is fixedly connected with a table (31), and a feeding assembly for feeding materials is arranged on the upper surface of the table (31).

2. A stamping device for processing high wear-resistant gears according to claim 1, characterized in that: The feeding assembly includes a hydraulic cylinder (14), the lower surface of the hydraulic cylinder (14) is fixedly connected to the upper surface of the table (31), the output end of the hydraulic cylinder (14) is fixedly connected with a lifting plate (15), the inner wall of the lifting plate (15) is slidably connected with a limiting rod (16), the lower surface of the limiting rod (16) is fixedly connected to the upper surface of the table (31), the inner wall of the lifting plate (15) is rotatably connected with a conveying column (18), the upper surface of the table (31) is fixedly connected with a second motor (17), the output end of the second motor (17) is fixedly connected to the outer wall of the conveying column (18), the outer wall of the conveying column (18) is fixedly connected with a sprocket (19), the outer wall of the sprocket (19) is meshed with a chain (20), the outer wall of the conveying column (18) is rotatably connected with a fixing plate (21), the outer wall of the fixing plate (21) is rotatably connected to the outer wall of the sprocket (19), and the lower surface of the fixing plate (21) is fixedly connected to the upper surface of the table (31).

3. A stamping device for processing high-wear-resistant gears according to claim 2, characterized in that: A chute (22) is arranged on the upper surface of the table (31), a sliding plate (23) is slidably connected to the outer wall of the chute (22), the outer wall of the rotating shaft (5) is rotatably connected to the inner wall of the control box (1), the outer wall of the rotating column (6) is rotatably connected to the inner wall of the control box (1), the upper surface of the hydraulic spring (10) is fixedly connected to the lower surface of the push-pull plate (8), the inner wall of the push-pull plate (8) is slidably connected to the outer wall of the support column (11), the lower surface of the control box (1) is fixedly connected to the upper surface of the support column (11), and the upper surface of the table (31) is fixedly connected to the lower surface of the support column (11).

4. A stamping device for processing high-wear-resistant gears according to claim 3, characterized in that: A fixing platform (24) is slidably connected to the upper surface of the sliding plate (23), and a clamping plate (25) is fixedly connected to the upper surface of the sliding plate (23).

5. A stamping device for processing high wear-resistant gears according to claim 4, characterized in that: The outer wall of the clamping plate (25) is slidably connected to the inner wall of the fixing platform (24), and a slider (26) is fixedly connected to the lower surface of the sliding plate (23).

6. A stamping device for processing high wear-resistant gears according to claim 5, characterized in that: The outer wall of the slider (26) is fixedly connected with a rack (27), and the outer wall of the rack (27) is slidably connected with a limit block (28).

7. A stamping device for processing high-wear-resistant gears according to claim 6, characterized in that: The upper surface of the limit block (28) is fixedly connected to the lower surface of the fixed platform (24), and a third motor (29) is fixedly connected to the inner wall of the limit block (28).

8. A stamping device for processing high wear-resistant gears according to claim 7, characterized in that: The output end of the third motor (29) is fixedly connected with a rotating gear (30), the outer wall of the rotating gear (30) is meshed with the outer wall of the rack (27), and the outer wall of the slider (26) is slidably connected to the inner wall of the table (31).

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