Welding device for laminated hole blocking sheet for clutch

Through the welding device of the clutch with a laminated hole plug sheet, the precise alignment and close fit between the thin steel sheet and the rubber disc is achieved, which solves the problems of inaccurate alignment and insufficient welding density in the prior art, and improves the structural stability and sealing of the clutch.

CN223160337UActive Publication Date: 2025-07-29AIHUA (ZHEJIANG) NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421659313.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-07-29
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

In the existing clutch welding technology, the alignment between the thin steel sheet and the rubber disc is inaccurate and the welding density is insufficient, which affects structural stability and sealing.

Method used

A laminated hole-blocking piece welding device for clutch is adopted, including a base, a rotary table, a drive mechanism, a limiting component, a top pressure component and a rotary drive component. Through the cooperation of the gear and the annular rack, the precise alignment of the thin steel sheet and the rubber disc is achieved, and the gap is reduced through the top pressure component to form a good welded joint.

Benefits of technology

Ensure accurate alignment and close fit between the thin steel sheet and the rubber disc, improve welding accuracy and sealing, and enhance structural stability and sealing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223160337U_ABST
    Figure CN223160337U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of welding devices for clutches, in particular to a welding device for laminated hole blocking sheets for clutches, which comprises a base, a rotary table, a driving mechanism, a lower limiting component, an upper limiting component, a top pressing component and a rotary driving component. Each of the lower limiting assembly and the upper limiting assembly comprises an inner sleeve, an outer sleeve and a push rod, the push rod elastically slides and is annularly arranged in the inner sleeve, the outer sleeve is arranged outside the inner sleeve, a cavity is formed between the outer sleeve and the inner sleeve, an arc-shaped push piece is arranged in the outer sleeve, an annular rack is arranged outside the outer sleeve, and the arc-shaped push piece is arranged in the cavity. A gear in the rotary driving assembly is meshed with two sets of annular racks, the jacking assembly is arranged at the upper end of the upper limiting assembly, a containing cavity is formed in the inner sleeve, a welding area is arranged between the lower limiting assembly and the upper limiting assembly, and the welding precision and the welding joint quality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of clutch welding devices, and relates to a welding device for laminated hole-blocking sheets for clutches. Background Art

[0002] The clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed to the rear plane of the flywheel with screws, and the output shaft of the clutch is the input shaft of the gearbox. During the driving of the vehicle, the driver can step on or release the clutch pedal as needed to temporarily separate and gradually engage the engine and the gearbox, so as to cut off or transmit the power input from the engine to the transmission. The existing hole-blocking sheets for automotive clutches are all clamped in the holes by a clamping method. The materials of the laminated hole-blocking sheets mainly include high-temperature resistant rubber materials, thin steel sheets, and metal components that may be used for connectors. The rubber disk one and the rubber disk two are made of high-temperature resistant rubber materials. The thin steel sheets include a steel ring one and a steel ring two, which are arranged between the rubber disks to play a supporting role, prevent the rubber disks from being distorted and deformed, and at the same time enhance the structural stability of the hole-blocking sheet.

[0003] The connection between the thin steel sheet and the rubber disk usually adopts the following several methods: using mechanical elements such as bolts, screws or rivets to fix the thin steel sheet on the rubber disk; using an adhesive suitable for bonding rubber and metal to paste the thin steel sheet on the rubber disk; or connecting the metal sheet and the rubber through special welding techniques (such as laser welding or ultrasonic welding). Welding can provide very high connection strength, sometimes even stronger than the materials being connected themselves. Welding can form a sealed connection to prevent the penetration of liquids or gases, and is suitable for applications that require sealing.

[0004] However, there are the following deficiencies in the welding process: misalignment of the welding position: if the thin steel sheet and the rubber disk are not accurately aligned before welding, it will lead to inaccurate welding positions, affecting the structural stability and sealing performance; insufficient welding tightness: if there is a gap between the thin steel sheet and the rubber disk, a good welded joint may not be formed. Summary of the Utility Model

[0005] The utility model provides a welding device for laminated hole-blocking sheets for clutches to solve the problems of the prior art.

[0006] The object of the present utility model can be achieved by the following technical solutions: A welding device for a laminated hole plugging sheet for a clutch includes: a base, a turntable, a driving mechanism, a lower limiting component, an upper limiting component, a pressing component, and a rotary driving component. The turntable is rotatably arranged at the upper end of the base and rotates through the driving mechanism. Both the lower limiting component and the upper limiting component include an inner sleeve, an outer sleeve, and a push rod. The push rod is elastically slidable and annularly arranged inside the inner sleeve. The outer sleeve is arranged outside the inner sleeve. A cavity is provided between the outer sleeve and the inner sleeve. An arc-shaped pushing piece is arranged inside the outer sleeve. An annular rack is arranged outside the outer sleeve. The gears in the rotary driving component mesh with two groups of annular racks. The pressing component is arranged at the upper end of the upper limiting component. A placement cavity is arranged inside the inner sleeve. A welding area is provided between the lower limiting component and the upper limiting component.

[0007] Further improvement, four groups of push rods are annularly spaced. A first spring is provided between the inner side of the push rod and the inner sleeve. Four groups of arc-shaped pushing pieces are annularly spaced.

[0008] Further improvement, an arc-shaped chamfer is provided at the outer end of the push rod.

[0009] Further improvement, a circular ring support block is fixedly arranged at the upper end of the turntable. The lower end of the outer sleeve in the lower limiting component is rotatably arranged on the turntable. The lower end of the outer sleeve in the upper limiting component is rotatably arranged on the circular ring support block.

[0010] Further improvement, the rotary driving component includes a motor and an output gear. The gear includes an upper gear and a lower gear. The lower end of the motor is fixed on the turntable. The output gear is connected to the output end of the motor and meshes with the upper gear. The upper gear meshes with the upper annular rack. The lower gear is connected to the upper gear through a connecting shaft and meshes with the lower annular rack.

[0011] Further improvement, the pressing component includes a cylinder, a connecting rod, and a pressing plate. The connecting rod is arranged at the lower end of the cylinder. The pressing plate is slidably arranged at the lower end of the connecting rod. A second spring is provided on the pressing plate.

[0012] Compared with the prior art, the beneficial effects of the welding device for a laminated hole plugging sheet for a clutch of the present utility model are as follows:

[0013] Through the mechanism of the rotary driving component and the gear cooperating with the annular rack, and through the push rod inside the inner sleeve and the arc-shaped pushing piece inside the outer sleeve, the precise alignment of the thin steel sheet and the rubber disc is achieved, ensuring the accurate position before welding; through the downward pressing action of the pressing component, the rubber disc and the thin steel sheet are more closely attached, reducing the gap, which helps to form a good sealed welded joint. Description of the Drawings

[0014] Figure 1Schematic diagram of the internal structure of the present utility model

[0015] Figure 2 Schematic diagram of the external structure of the present utility model

[0016] Figure 3 Schematic diagram of the cooperation structure between the outer sleeve and the inner sleeve of the present utility model

[0017] In the figure, 1 - base, 2 - turntable, 21 - ring support block, 3 - drive mechanism, 4 - lower limit component, 5 - upper limit component, 6 - pressing component, 61 - cylinder, 62 - connecting rod, 63 - pressing plate, 631 - second spring, 7 - rotation drive component, 71 - gear, 711 - upper gear, 712 - lower gear, 72 - motor, 73 - output gear, 81 - inner sleeve, 82 - outer sleeve, 83 - push rod, 831 - first spring, 832 - arc chamfer, 84 - cavity, 85 - arc push piece, 86 - annular rack, 87 - placement cavity, 9 - welding area. Specific embodiments

[0018] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0020] The following combines the embodiments and the attached Figures 1 to 3 , and further elaborates on the technical solutions of the present utility model.

[0021] Embodiment 1

[0022] A welding device for a laminated hole-blocking sheet for a clutch, comprising: a base 1, a turntable 2, a driving mechanism 3, a lower limiting component 4, an upper limiting component 5, a pressing component 6 and a rotational driving component 7. The turntable 2 is rotatably arranged at the upper end of the base 1 and rotates through the driving mechanism 3. Both the lower limiting component 4 and the upper limiting component 5 include an inner sleeve 81, an outer sleeve 82 and a push rod 83. The push rod 83 elastically slides and is annularly arranged inside the inner sleeve 81. The outer sleeve 82 is arranged outside the inner sleeve 81. A cavity 84 is provided between the outer sleeve 82 and the inner sleeve 81. An arc-shaped pushing piece 85 is arranged inside the outer sleeve 82. An annular rack 86 is arranged outside the outer sleeve 82. The gear 71 in the rotational driving component 7 meshes with two groups of annular racks 86. The pressing component 6 is arranged at the upper end of the upper limiting component 5. A placement cavity 87 is arranged inside the inner sleeve 81. A welding area 9 is provided between the lower limiting component 4 and the upper limiting component 5.

[0023] As Figures 1 to 3 shown, the working principle of the present utility model is as follows: First, place the thin steel sheet in the placement cavity 87 of the inner sleeve 81 in the lower limiting component 4, then place the rubber disk sheet in the placement cavity 87 of the inner sleeve 81 in the upper limiting component 5, make the rubber disk sheet fit with the thin steel sheet, and then the rotational driving component 7 drives the gear 71 to rotate in cooperation with the annular rack 86, driving the upper and lower two groups of outer sleeves 82 to rotate synchronously. During the clockwise rotation of the outer sleeve 82, it will push the push rod 83 to gradually move inward, so that multiple push rods 83 in the upper and lower two groups synchronously push the thin steel sheet and the rubber disk sheet to move closer to the center, ensuring the centering of the thin steel sheet and the rubber disk sheet, accurately aligning the thin steel sheet and the rubber disk, and ensuring the stability and sealing performance of the structure; then drive the pressing component 6 to press downward to make the rubber disk sheet fit more closely with the thin steel sheet, reduce the gap between the thin steel sheet and the rubber disk, and form a good welding joint; finally, the driving mechanism 3 drives the components above the turntable 2 to rotate simultaneously, and through the open welding area 9, it is convenient for the operator to weld without the operator moving according to the welding position.

[0024] As a further preferred embodiment, four groups of push rods 83 are annularly spaced. A first spring 831 is provided between the inner side of the push rod 83 and the inner sleeve 81. Four groups of arc-shaped pushing pieces 85 are annularly spaced. Through the cooperation of the four groups of push rods 83 and the arc-shaped pushing pieces 85, synchronous inward pushing and clamping in four directions are realized, improving the centering and clamping effect.

[0025] As a further preferred embodiment, an arc-shaped chamfer 832 is provided at the outer end of the push rod 83. Through the cooperation of the arc-shaped chamfer 832, the pushing of the arc-shaped pushing piece 85 on the push rod 83 is made smoother.

[0026] As a further preferred embodiment, a circular support block 21 is fixedly provided at the upper end of the turntable 2. The lower end of the outer sleeve 82 in the lower limit assembly 4 is rotatably provided on the turntable 2, and the lower end of the outer sleeve 82 in the upper limit assembly 5 is rotatably provided on the circular support block 21.

[0027] As a further preferred embodiment, the rotation drive assembly 7 includes a motor 72 and an output gear 73. The gear 71 includes an upper gear 711 and a lower gear 712. The lower end of the motor 72 is fixed on the turntable 2. The output gear 73 is connected to the output end of the motor 72 and meshes with the upper gear 711. The upper gear 711 meshes with the upper annular rack 86, and the lower gear 712 is connected to the upper gear 711 through a connecting shaft and meshes with the lower annular rack 86.

[0028] As a further preferred embodiment, the pressing assembly 6 includes a cylinder 61, a connecting rod 62 and a pressing plate 63. The connecting rod 62 is arranged at the lower end of the cylinder 61. The pressing plate 63 is slidably arranged at the lower end of the connecting rod 62. A second spring 631 is arranged on the pressing plate 63 to achieve a buffered and gradual pressing of the pressing plate 63, so that the pressing force is slowly released.

[0029] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.

Claims

1. A welding device for a laminated hole plugging sheet for a clutch, characterized in that, Including: A base, a turntable, a driving mechanism, a lower limit component, an upper limit component, a pressing component and a rotary driving component. The turntable is rotatably arranged at the upper end of the base and rotates through the driving mechanism. Both the lower limit component and the upper limit component include an inner sleeve, an outer sleeve and a push rod. The push rod is elastically slidable and annularly arranged inside the inner sleeve. The outer sleeve is arranged outside the inner sleeve. There is a cavity between the outer sleeve and the inner sleeve. An arc-shaped pushing piece is arranged inside the outer sleeve. An annular rack is arranged outside the outer sleeve. The gears in the rotary driving component mesh with two groups of annular racks. The pressing component is arranged at the upper end of the upper limit component. A placement cavity is arranged inside the inner sleeve. There is a welding area between the lower limit component and the upper limit component.

2. The welding device for laminated hole-blocking sheets for a clutch according to claim 1, wherein Four groups of push rods are annularly spaced. A first spring is arranged between the inner side of the push rod and the inner sleeve. Four groups of arc-shaped pushing pieces are annularly spaced.

3. The welding device for the laminated hole-blocking sheet for a clutch according to claim 2, wherein, The outer end of the push rod is provided with an arc-shaped chamfer.

4. A welding device for laminated hole-blocking sheets for a clutch according to claim 1, characterized in that, A circular ring support block is fixedly arranged at the upper end of the turntable. The lower end of the outer sleeve in the lower limit component is rotatably arranged on the turntable. The lower end of the outer sleeve in the upper limit component is rotatably arranged on the circular ring support block.

5. A welding device for laminated hole-blocking sheets for a clutch according to claim 1, characterized in that, The rotary driving component includes a motor and an output gear. The gear includes an upper gear and a lower gear. The lower end of the motor is fixed on the turntable. The output gear is connected to the output end of the motor and meshes with the upper gear. The upper gear meshes with the upper annular rack. The lower gear is connected to the upper gear through a connecting shaft and meshes with the lower annular rack.

6. The welding device for laminated hole-blocking sheet for clutch according to claim 1, characterized in that, The pressing component includes a cylinder, a connecting rod and a pressing plate. The connecting rod is arranged at the lower end of the cylinder. The pressing plate is slidably arranged at the lower end of the connecting rod. A second spring is arranged on the pressing plate.