Fixture for machining worm seat

By designing a multi-component clamping mechanism, the problem of component deflection in worm seat processing is solved, and higher processing accuracy and stability are achieved.

CN223160520UActive Publication Date: 2025-07-29SUZHOU QUNHENG PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202421922558.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-29
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing worm seat processing fixtures are insufficient in the support structure when clamping, resulting in the components being easily deflected and affecting the processing accuracy.

Method used

A clamping mechanism including pressure bearing, adjustment, up pressure, side pressure and control components is designed to prevent deflection of the components by friction and limiting structures, and to control the component position and angle through an electric telescopic rod and a rotary motor.

Benefits of technology

Improves the accuracy of worm seat processing, prevents component deflection, and ensures clamping stability and machining accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a clamp for worm seat machining, which relates to the technical field of clamps and comprises a main body and a clamping mechanism, the clamping mechanism is mounted on one side of the main body, a supporting structure and a clamping direction are added through the clamping mechanism, when the element is machined, the element is prevented from being driven by a machining appliance to deflect, and the machining precision of the element is improved. An element is placed on a bottom plate to be attached to a lower friction pad, an adjusting screw rod is rotated to control an upper pressing plate to press downwards, so that the upper friction pad and the lower friction pad abut against each other, the element is clamped, friction force is increased at the same time, a limiting block maintains the displacement direction of the upper pressing plate to be perpendicular, and a control gear is rotated to drive a transmission gear to rotate through a transmission rod. The meshed front L-shaped toothed bar and the rear L-shaped toothed bar move along with the main body, lateral clamping is provided for the element, a control gear is pressed to abut against a groove in the upper surface of the main body after clamping, limiting is completed, the horizontal position of the clamped machined element is controlled through an electric telescopic rod, and the inclined rotation angle of the machined element is controlled through a rotating motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig for machining a worm seat. Background Technique

[0002] A worm seat is a mechanical transmission device, usually used to convert rotational motion into linear motion or change the direction of motion. It mainly consists of a worm wheel and a worm. The worm wheel is a disc similar in shape to a helix, with a thread-like groove on its surface called a spiral curve. The worm is a cylinder similar to a screw rod, and its surface also has spiral protrusions that cooperate with the spiral curve of the worm wheel. When the worm rotates, the worm wheel will move along the spiral curve, thereby achieving the effect of converting rotational motion into linear motion or changing the direction of motion. During processing, a jig is required to fix it.

[0003] After retrieval, the text of the patent number "CN220659975U" mentions that "the utility model discloses a jig for machining a hydraulic valve block, including a support plate, a support rod and an adjustment assembly. The support plate is symmetrically provided with support rods. One group of the support rods is fixedly connected to the support plate, and an adjustment assembly is provided on the other group of support rods; the adjustment assembly includes a connecting shaft, a worm, a first rotating rod, a connecting column and a worm wheel. The connecting shaft is rotatably connected inside the other group of support rods. One end of the connecting shaft is provided with a worm. The connecting shaft is rotatably connected inside the other group of support rods. The connecting column is provided with a worm wheel. Through the provided adjustment assembly, the hydraulic valve block clamped by the clamping block is flipped and adjusted. Rotating the first rotating rod drives the worm to rotate. When the worm rotates, it drives the worm wheel to rotate, drives a group of strip plates to rotate, and cooperates with the rotation of the other group of strip plates to flip and process the clamped hydraulic valve block, which is convenient for processing different parts of the hydraulic valve block." When in use, through the provided adjustment assembly, the hydraulic valve block clamped by the clamping block is flipped and adjusted. Rotating the first rotating rod drives the worm to rotate. When the worm rotates, it drives the worm wheel to rotate, drives a group of strip plates to rotate, and cooperates with the rotation of the other group of strip plates to flip and process the clamped hydraulic valve block, which is convenient for processing different parts of the hydraulic valve block. However, the structure providing support for the components after clamping of this device is less, and the clamping directions provided are fewer. When the components are being processed, there is a situation where the components are deflected by the processing tools, which easily causes a decrease in processing accuracy. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a jig for machining a worm seat to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A jig for machining a worm seat includes a main body and a clamping mechanism. The clamping mechanism is installed on one side of the main body;

[0006] The clamping mechanism includes a pressure-bearing component, an adjusting component, an upper pressure component, a side pressure component, and a control component. A pressure-bearing component is installed on one side of the main body. An adjusting component is installed at the top of the pressure-bearing component. An upper pressure component is installed on the outer side of the adjusting component. A side pressure component is installed inside the main body. A control component is installed inside the side pressure component.

[0007] Preferably, the pressure-bearing component includes a bottom plate and a lower friction pad. The bottom plate is fixedly connected to one side of the main body. The lower friction pad is adhesively connected to the surface of the bottom plate.

[0008] Preferably, the adjusting component includes an adjusting screw rod and a limiting block. The adjusting screw rod is rotatably connected to the top of the bottom plate. A limiting block is arranged on one side of the adjusting screw rod.

[0009] Preferably, the upper pressure component includes an upper pressure plate and an upper friction pad. The upper pressure plate is threadedly connected to the outer side of the adjusting screw rod. The upper friction pad is adhesively connected to the bottom end of the upper pressure plate.

[0010] Preferably, the side pressure component includes a front L-shaped toothed rod and a rear L-shaped toothed rod. The front L-shaped toothed rod is slidably connected to one side of the inner wall of the main body. The rear L-shaped toothed rod is slidably connected to the other side of the inner wall of the main body.

[0011] Preferably, the control component includes a transmission gear, a transmission rod, and a control gear. The other side of the front L-shaped toothed rod is meshed and connected to the transmission gear. The transmission rod is fixedly connected to the inner side of the transmission gear. The control gear is fixedly connected to the top end of the transmission rod.

[0012] Preferably, an auxiliary component is installed on the other side of the main body. The auxiliary component includes an electric telescopic rod, a rotating shaft, and a rotating position motor. The electric telescopic rod is fixedly connected to the other side of the main body. The other end of the electric telescopic rod is fixedly connected to the rotating shaft. The rotating shaft is connected to the rotating position motor by a flat key at the other end.

[0013] Preferably, a support component is installed on the outer side of the rotating shaft. The support component includes a support arm and a mounting plate. The support arm is rotatably connected to the outer side of the rotating shaft. The mounting plate is fixedly connected to the bottom end of the support arm.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. By means of the clamping mechanism, the supporting structure provided for the component is increased, and the provided clamping directions are increased. When the component is being processed, it prevents the component from being deflected by the processing tool, ensuring the processing accuracy. The component is placed on the bottom plate and fits with the lower friction pad. The rotation adjustment screw is used to control the downward pressure of the upper pressing plate, so that the upper friction pad abuts against the lower friction pad, clamping the component while increasing the friction force. The limiting block maintains the displacement direction of the upper pressing plate perpendicular. The rotation control gear drives the transmission gear to rotate through the transmission rod, and the engaged front L-shaped tooth rod and rear L-shaped tooth rod follow the displacement to provide side clamping for the component. After clamping, the pressing control gear abuts against the groove on the upper surface of the main body to complete the limiting and prevent the clamping from falling off.

[0016] 2. The horizontal position of the clamped and processed component is controlled by the electric telescopic rod. The rotation position motor drives the rotating shaft and the connected component to rotate, controlling the tilt rotation angle of the processed component. The support arm provides a certain height of support, and the mounting plate is conveniently fixed near the processing device through screws. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall appearance structure of the present utility model;

[0018] Figure 2 It is a schematic diagram of the auxiliary component and the support component structure of the present utility model;

[0019] Figure 3 It is a schematic diagram of the pressure-bearing component, the adjustment component and the upper pressure component structure of the present utility model;

[0020] Figure 4 It is a schematic diagram of the side pressure component and the control component structure of the present utility model.

[0021] Reference numerals in the drawings: 1. Main body; 2. Clamping mechanism; 21. Pressure-bearing component; 211. Bottom plate; 212. Lower friction pad; 22. Adjustment component; 221. Adjustment screw; 222. Limiting block; 23. Upper pressure component; 231. Upper pressing plate; 232. Upper friction pad; 24. Side pressure component; 241. Front L-shaped tooth rod; 242. Rear L-shaped tooth rod; 25. Control component; 251. Transmission gear; 252. Transmission rod; 253. Control gear; 3. Auxiliary component; 31. Electric telescopic rod; 32. Rotating shaft; 33. Rotation position motor; 4. Support component; 41. Support arm; 42. Mounting plate. Detailed Description of the Invention

[0022] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 As shown, the present invention provides a technical solution: a fixture for worm seat processing, including a main body 1 and a clamping mechanism 2. A clamping mechanism 2 is installed on one side of the main body 1;

[0025] The clamping mechanism 2 includes a pressure-bearing component 21, an adjusting component 22, an upper pressing component 23, a side pressing component 24, and a control component 25. A pressure-bearing component 21 is installed on one side of the main body 1. An adjusting component 22 is installed at the top of the pressure-bearing component 21. An upper pressing component 23 is installed on the outside of the adjusting component 22. A side pressing component 24 is installed inside the main body 1. A control component 25 is installed inside the side pressing component 24.

[0026] Further, the pressure-bearing component 21 includes a bottom plate 211 and a lower friction pad 212. The bottom plate 211 is fixedly connected to one side of the main body 1. The lower friction pad 212 is adhesively connected to the surface of the bottom plate 211. The bottom plate 211 provides support for the bottom of the processing element, and the lower friction pad 212 increases friction.

[0027] Further, the adjusting component 22 includes an adjusting screw 221 and a limiting block 222. The adjusting screw 221 is rotatably connected to the top of the bottom plate 211. A limiting block 222 is arranged on one side of the adjusting screw 221. The adjusting screw 221 controls the vertical displacement of the upper pressing plate 231, and the limiting block 222 prevents the upper pressing plate 231 from displacing and skewing.

[0028] Further, the upper pressing component 23 includes an upper pressing plate 231 and an upper friction pad 232. The upper pressing plate 231 is threadedly connected to the outside of the adjusting screw 221. The upper friction pad 232 is adhesively connected to the bottom end of the upper pressing plate 231. The upper pressing plate 231 and the bottom plate 211 clamp the processing element, and the upper friction pad 232 increases friction.

[0029] Further, the side pressing component 24 includes a front L-shaped tooth bar 241 and a rear L-shaped tooth bar 242. The front L-shaped tooth bar 241 is slidably connected to one side of the inner wall of the main body 1. The rear L-shaped tooth bar 242 is slidably connected to the other side of the inner wall of the main body 1. The front L-shaped tooth bar 241 and the rear L-shaped tooth bar 242 displace towards each other to clamp the side of the element and increase stability.

[0030] Further, the control component 25 includes a transmission gear 251, a transmission rod 252 and a control gear 253. The other side of the front L-shaped toothed rod 241 is meshed and connected with the transmission gear 251. The inner side of the transmission gear 251 is fixedly connected with the transmission rod 252. The top end of the transmission rod 252 is fixedly connected with the control gear 253. The control gear 253 drives the transmission rod 252 to rotate the transmission gear 251, so that the side pressing component 24 is displaced, and the control gear 253 and the surface groove of the main body 1 complete the limit to prevent the side clamping from falling off.

[0031] Embodiment 2

[0032] Please refer to Figure 2 As shown, compared with Embodiment 1, as another implementation manner of the present utility model, an auxiliary component 3 is installed on the other side of the main body 1. The auxiliary component 3 includes an electric telescopic rod 31, a rotating shaft 32 and a rotating position motor 33. The other side of the main body 1 is fixedly connected with the electric telescopic rod 31. The other end of the electric telescopic rod 31 is fixedly connected with the rotating shaft 32. The other end of the rotating shaft 32 is key-connected with the rotating position motor 33. The horizontal position of the clamped processing element is controlled by the electric telescopic rod 31, and the rotating position motor 33 drives the rotating shaft 32 and the connected elements to rotate to control the tilting rotation angle of the processing element.

[0033] Further, a support component 4 is installed on the outer side of the rotating shaft 32. The support component 4 includes a support arm 41 and a mounting plate 42. The outer side of the rotating shaft 32 is rotatably connected with the support arm 41. The bottom end of the support arm 41 is fixedly connected with the mounting plate 42. The support arm 41 provides a certain height support, and the mounting plate 42 is convenient to be fixed near the processing device through screws.

[0034] Working principle: First, move a fixture for processing a worm seat to the working position. When in use, in the first step, connect the mounting plate 42 with the processing device through screws, place the element on the bottom plate 211 and fit it with the lower friction pad 212. In the second step, rotate the adjusting screw 221 to control the upper pressing plate 231 to press down, so that the upper friction pad 232 and the lower friction pad 212 are in contact, clamping the element and increasing the friction force at the same time. The limiting block 222 maintains the displacement direction of the upper pressing plate 231 perpendicular. In the third step, rotate the control gear 253 to drive the transmission gear 251 to rotate through the transmission rod 252, and the engaged front L-shaped toothed rod 241 and rear L-shaped toothed rod 242 follow the displacement to provide side clamping for the element. After clamping, press the control gear 253 to fit with the surface groove on the upper surface of the main body 1 to complete the limit and prevent the clamping from falling off. In the fourth step, control the horizontal position of the clamped processing element through the electric telescopic rod 31, and the rotating position motor 33 drives the rotating shaft 32 and the connected elements to rotate to control the tilting rotation angle of the processing element. In this way, the use process of a fixture for processing a worm seat is completed.

[0035] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fixture for machining a worm seat, comprising a main body (1) and a clamping mechanism (2), characterized in that: A clamping mechanism (2) is installed on one side of the main body (1); The clamping mechanism (2) includes a pressure-bearing component (21), an adjusting component (22), an upper pressure component (23), a side pressure component (24) and a control component (25). A pressure-bearing component (21) is installed on one side of the main body (1), an adjusting component (22) is installed at the top of the pressure-bearing component (21), an upper pressure component (23) is installed outside the adjusting component (22), a side pressure component (24) is installed inside the main body (1), and a control component (25) is installed inside the side pressure component (24).

2. The fixture for machining a worm seat according to claim 1, wherein, The pressure-bearing component (21) includes a bottom plate (211) and a lower friction pad (212). A bottom plate (211) is fixedly connected to one side of the main body (1), and a lower friction pad (212) is adhesively connected to the surface of the bottom plate (211).

3. A fixture for machining a worm seat according to claim 2, characterized in that, The adjusting component (22) includes an adjusting screw (221) and a limit block (222). The adjusting screw (221) is rotatably connected to the top of the bottom plate (211), and a limit block (222) is arranged on one side of the adjusting screw (221).

4. A fixture for machining a worm seat according to claim 3, characterized in that, The upper pressure component (23) includes an upper pressure plate (231) and an upper friction pad (232). The upper pressure plate (231) is threadedly connected to the outside of the adjusting screw (221), and an upper friction pad (232) is adhesively connected to the bottom end of the upper pressure plate (231).

5. A fixture for machining a worm seat according to claim 1, characterized in that, The side pressure component (24) includes a front L-shaped toothed rod (241) and a rear L-shaped toothed rod (242). The front L-shaped toothed rod (241) is slidably connected to one side of the inner wall of the main body (1), and the rear L-shaped toothed rod (242) is slidably connected to the other side of the inner wall of the main body (1).

6. A fixture for machining a worm seat according to claim 5, characterized in that, The control component (25) includes a transmission gear (251), a transmission rod (252) and a control gear (253). The other side of the front L-shaped toothed rod (241) is meshed with the transmission gear (251), the transmission rod (252) is fixedly connected to the inside of the transmission gear (251), and the control gear (253) is fixedly connected to the top end of the transmission rod (252).

7. A fixture for machining a worm seat according to claim 1, characterized in that, An auxiliary component (3) is installed on the other side of the main body (1). The auxiliary component (3) includes an electric telescopic rod (31), a rotating shaft (32) and a rotating position motor (33). The electric telescopic rod (31) is fixedly connected to the other side of the main body (1), the other end of the electric telescopic rod (31) is fixedly connected to the rotating shaft (32), and the rotating shaft (32) is connected to the rotating position motor (33) by a flat key at the other end.

8. A fixture for machining a worm seat according to claim 7, characterized in that, A support component (4) is installed outside the rotating shaft (32). The support component (4) includes a support arm (41) and a mounting plate (42). The support arm (41) is rotatably connected to the outside of the rotating shaft (32), and the mounting plate (42) is fixedly connected to the bottom end of the support arm (41).

Citation Information

Patent Citations

  • Clamp for hydraulic valve block machining

    CN220659975U