Polishing device capable of automatically stripping consumables

Through the cooperation of the transmission mechanism and the peeling cutter, the severely worn grinding sheets are automatically peeled off, which solves the problem of time-consuming and operating risks of grinding sheet replacement, improves the efficiency and safety of golf ball production, and realizes the automatic replacement of grinding sheets and the effective collection of waste materials.

CN223160696UActive Publication Date: 2025-07-29SHENZHEN KEZHIBAO TECH CO LTD
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Patent Information

Application Number
CN202421924384.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-29
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The replacement of grinding plates in the existing golf ball production is time-consuming and increases operating risks, affecting production efficiency and safety.

Method used

A grinding device for automatic peeling of consumables is designed. Through the cooperation of the transmission mechanism and the peeling cutter, the threaded rod is driven to drive the grinding machine body to move, so that the grinding sheet comes into contact with the peeling cutter, and the grinding sheet with severe wear is automatically cut off, and the bearing block is driven up and pressed and tightened through the hydraulic cylinder to achieve automatic peeling of the grinding sheet.

Benefits of technology

Automatic replacement of grinding sheets is realized, reducing downtime, improving production efficiency and output, reducing operational risks, ensuring cutting accuracy and controllability, and at the same time, the waste collection box collects waste and keeps the working environment clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device capable of automatically stripping consumables, which belongs to the technical field of consumable stripping, aims at solving the problems that the overall production efficiency is influenced and the operation risk is increased due to the fact that the consumables are manually replaced, and comprises a transmission mechanism and a waste collecting box, the polishing machine comprises a polishing machine body, a waste collecting box is fixedly connected to the bottom of the polishing machine body, a polishing sheet is mounted at the bottom of the polishing machine body, mounting plates are fixedly connected to the positions, close to the bottom, of the two sides of the waste collecting box, and a plurality of positioning holes are formed in the surfaces of the two mounting plates. The servo motor is started to drive the threaded rod to rotate, the ball nut base and the guide sleeve are matched to drive the grinding machine body to move, the grinding machine body drives the grinding piece to move and make contact with the stripping cutter, the stripping cutter cuts off the grinding piece which is seriously abraded, and therefore automatic stripping of consumables is completed, and traditional manual replacement of workers is replaced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of consumable material stripping, and particularly relates to a polishing device for automatic stripping of consumable materials. Background Art

[0002] A golf ball is a sports ball mainly used for golf. This kind of ball is usually made of rubber and polymer, and its outer layer is wrapped with a covering material to provide the ball's resilience and flight characteristics. Since the smoothness of the golf ball surface directly affects the aerodynamic performance of the golf ball, a smooth surface can reduce the resistance when air flows, so that the ball can fly farther and more stably. Therefore, a polishing device is needed to polish the golf ball during production.

[0003] When the existing polishing device is in use, the outer wall of the golf ball is polished by a high-speed rotating grinding disc, so that the surface of the ball body obtains a high gloss and a fine texture. As the use time of the grinding disc increases, its grinding effect will gradually weaken. The grinding disc with expired life may be severely worn on the surface, resulting in the inability to provide sufficient accuracy and consistency. Therefore, the grinding disc with expired life needs to be replaced. However, in the current production and polishing operation of golf balls, consumable materials are usually replaced manually. Manual replacement of consumable materials requires shutdown and operator intervention, which will increase the downtime of the production line. The process of replacing consumable materials may be time-consuming, especially in the case of frequent replacement, which will affect the overall production efficiency and output. At the same time, the operator's manual intervention increases the operation risk and the possibility of accidents.

[0004] Therefore, a polishing device for automatic stripping of consumable materials is needed to solve the problems in the prior art that manual replacement of consumable materials affects the overall production efficiency and increases the operation risk. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a polishing device for automatic stripping of consumable materials to solve the problems put forward in the above background art.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A grinding device for automatic stripping of consumables, comprising a transmission mechanism and a waste collection box. Inside the transmission mechanism, a grinding machine body is installed. At the bottom of the grinding machine body, a grinding disc is installed. At positions near the bottom on both sides of the waste collection box, mounting plates are fixedly connected. On the surfaces of the two mounting plates, a plurality of positioning holes are provided. At the rear end of the waste collection box, a first L-shaped bracket is fixedly connected. At the top of the first L-shaped bracket, a stripping cutter is fixedly installed. On both sides of the waste collection box, two second L-shaped brackets are fixedly connected. Inside a plurality of the second L-shaped brackets, first fixing plates are fixedly connected. On the tops of the plurality of first fixing plates, hydraulic cylinders are installed. At the output ends of the plurality of hydraulic cylinders, bearing blocks are fixedly connected. Between every two corresponding bearing blocks, a rotating shaft is rotatably connected. On the outer walls of the two rotating shafts, a plurality of pre-pressing rollers are fixedly connected.

[0007] It should be noted in the solution that the transmission mechanism includes two second fixing plates and two third fixing plates. Between the two second fixing plates, a guide rod is fixedly connected. Between the two third fixing plates, a threaded rod is rotatably connected. On the outer wall of the guide rod, a guide sleeve is slidably connected; on the outer wall of the threaded rod, a ball nut seat is rotatably connected. On the outer walls of the guide sleeve and the ball nut seat, connecting rods are fixedly connected. At the front end of one of the third fixing plates, a servo motor corresponding to the threaded rod is installed.

[0008] Furthermore, it is worth noting that the grinding machine body is fixedly installed between the two connecting rods.

[0009] Even further, it should be noted that the output end of the servo motor penetrates through the third fixing plate and is fixedly connected to the threaded rod.

[0010] As a preferred implementation manner, threaded grooves are provided on the inner walls of the plurality of positioning holes.

[0011] As a preferred implementation manner, the stripping cutter is designed in a triangular shape.

[0012] As a preferred implementation manner, limiting sliding grooves corresponding to the bearing blocks are provided inside the plurality of second L-shaped brackets.

[0013] Compared with the prior art, a grinding device for automatic stripping of consumables provided by the present utility model has at least the following beneficial effects:

[0014] (1) By setting up a transmission mechanism in cooperation with a peeling cutter, when the surface of the grinding disc is severely worn after long-term use, the servo motor is turned on to drive the threaded rod to rotate, so that the ball nut seat and the guide sleeve cooperate to drive the grinding machine body to move. The grinding machine body drives the grinding disc to move and contact the peeling cutter, enabling the peeling cutter to cut off the severely worn grinding disc, thus completing the automatic peeling of the consumable. This replaces the traditional manual replacement by workers. The automatic replacement of the consumable can be carried out without interrupting the production line, greatly reducing the downtime. The consumable peeling process is automatically completed by a mechanical device, which is faster than manual replacement, thereby improving the overall production efficiency and output. At the same time, it reduces the contact and risk of the operator during the replacement of the consumable, and reduces the possibility of accidents and injuries.

[0015] (2) By setting up a hydraulic cylinder to drive the bearing block to rise, the bearing block drives the pre-pressure roller to rise to press the cut and peeled grinding disc. Pressing the grinding disc can ensure good contact between its surface and the surface of the peeling cutter, thus providing a more stable and consistent operation during the cutting and peeling process, reducing the vibration and movement of the grinding disc during the peeling operation, and helping to maintain the accuracy and controllability of the cutting; by setting up a waste collection box, the waste collection box can effectively collect the waste and debris generated during the cutting and peeling process, avoiding the accumulation of waste in the working area and affecting the cleanliness of the working environment. Description of the Drawings

[0016] Figure 1 is the structural schematic diagram of the first perspective of the present utility model;

[0017] Figure 2 is the structural schematic diagram of the second perspective of the present utility model;

[0018] Figure 3 is the partial disassembled schematic diagram of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the transmission mechanism of the present utility model.

[0020] In the figure: 1. Transmission mechanism; 101. Second fixing plate; 102. Third fixing plate; 103. Guide rod; 104. Threaded rod; 105. Guide sleeve; 106. Ball nut seat; 107. Connecting rod; 108. Servo motor; 2. Waste collection box; 3. Grinding machine body; 4. Grinding disc; 5. Mounting plate; 6. Positioning hole; 7. First L-shaped bracket; 8. Peeling cutter; 9. Second L-shaped bracket; 10. First fixing plate; 11. Hydraulic cylinder; 12. Bearing block; 13. Rotating shaft; 14. Pre-pressure roller. Detailed Embodiments

[0021] The following further describes the present utility model in conjunction with embodiments.

[0022] Please refer toFigures 1-4 , the present utility model provides a grinding device for automatic stripping of consumables, which includes a transmission mechanism 1 and a waste collection box 2. A grinding machine body 3 is installed inside the transmission mechanism 1, and a grinding disc 4 is installed at the bottom of the grinding machine body 3. Installation plates 5 are fixedly connected to both sides of the waste collection box 2 near the bottom position. A plurality of positioning holes 6 are formed on the surfaces of the two installation plates 5. A first L-shaped bracket 7 is fixedly connected to the rear end of the waste collection box 2, and a stripping cutter 8 is fixedly installed at the top of the first L-shaped bracket 7. Two second L-shaped brackets 9 are fixedly connected to both sides of the waste collection box 2. A first fixing plate 10 is fixedly connected to the inner side of a plurality of second L-shaped brackets 9. A hydraulic cylinder 11 is installed on the top of a plurality of first fixing plates 10. A bearing block 12 is fixedly connected to the output end of a plurality of hydraulic cylinders 11. A rotating shaft 13 is rotatably connected between every two corresponding bearing blocks 12. A plurality of pre-pressure rollers 14 are fixedly connected to the outer walls of the two rotating shafts 13.

[0023] Further, as Figure 4 shown, specifically, the transmission mechanism 1 includes two second fixing plates 101 and two third fixing plates 102. A guide rod 103 is fixedly connected between the two second fixing plates 101. A threaded rod 104 is rotatably connected between the two third fixing plates 102. A guide sleeve 105 is slidably connected to the outer wall of the guide rod 103. A ball nut seat 106 is rotatably connected to the outer wall of the threaded rod 104. Connecting rods 107 are fixedly connected to the outer walls of the guide sleeve 105 and the ball nut seat 106. A servo motor 108 corresponding to the threaded rod 104 is installed at the front end of one of the third fixing plates 102. By setting the transmission mechanism 1, the grinding machine body 3 can automatically drive the grinding disc 4 to move and contact the stripping cutter 8, so that the stripping cutter 8 cuts off the severely worn grinding disc 4, thereby completing the automatic stripping of the consumables.

[0024] Further, as Figure 4 shown, specifically, the grinding machine body 3 is fixedly installed between the two connecting rods 107 to ensure that the cooperation between the ball nut seat 106 and the guide sleeve 105 can drive the grinding machine body 3 to move.

[0025] Further, as Figure 4 shown, specifically, the output end of the servo motor 108 penetrates through the third fixing plate 102 and is fixedly connected to the threaded rod 104 to ensure that the servo motor 108 can drive the threaded rod 104 to rotate smoothly, thereby providing a driving force for the grinding machine body 3 to automatically drive the grinding disc 4 to move.

[0026] According to the above working process, it can be known that by setting the transmission mechanism 1, the grinding machine body 3 can automatically drive the grinding disc 4 to move and contact the peeling cutter 8, so that the peeling cutter 8 cuts off the severely worn grinding disc 4, thus completing the automatic peeling of the consumables, replacing the traditional manual replacement by workers. The automatic replacement of consumables can be carried out without interrupting the production line, greatly reducing the downtime. The consumable peeling process is automatically completed by the mechanical device, and the speed is faster than manual replacement, thereby improving the overall production efficiency and output. At the same time, it reduces the contact and risk of the operator during the process of replacing consumables, and reduces the possibility of accidents and injuries.

[0027] Further, as shown in Figure 1 and Figure 2 , it is specifically worth noting that threaded grooves are provided on the inner walls of the plurality of positioning holes 6, and the threaded grooves cooperate with the fixing bolts, which is convenient for the installation and disassembly of the waste collection box 2, so as to facilitate the staff to further process the peeled waste collected in the waste collection box 2.

[0028] Further, as shown in Figure 1 and Figure 2 , it is specifically worth noting that the peeling cutter 8 is designed in a triangular shape. The triangular peeling cutter 8 has a sharp edge and angle, which can penetrate and peel the grinding disc 4 more precisely. This design makes the cutting more accurate and is not prone to cutting or mispeeling.

[0029] Further, as shown in Figure 1 , Figure 2 and Figure 3 , it is specifically worth noting that limiting sliding grooves corresponding to the bearing blocks 12 are provided on the inner sides of the plurality of second L-shaped brackets 9. The limiting sliding grooves play a role in limiting and guiding the movement of the bearing blocks 12, making the lifting of the bearing blocks 12 driving the rotating shaft 13 more stable.

[0030] The working process of this solution is as follows: In actual use, when the surface of the grinding disc 4 is severely worn after long-term use, the servo motor 108 is turned on to drive the threaded rod 104 to rotate, so that the ball nut seat 106 and the guide sleeve 105 cooperate to drive the grinding machine body 3 to move. The grinding machine body 3 drives the grinding disc 4 to move and contact the peeling cutter 8, so that the peeling cutter 8 cuts off the severely worn grinding disc 4. At the same time of cutting, the hydraulic cylinder 11 is turned on to drive the bearing block 12 to rise, so that the bearing block 12 drives the pre-pressing roller 14 to rise to press the cut and peeled grinding disc 4, ensuring good contact between the grinding disc 4 and the surface of the peeling cutter 8. The waste generated by peeling is collected in the waste collection box 2.

[0031] In summary: By setting up the transmission mechanism 1, the grinding machine body 3 can automatically drive the grinding disc 4 to move and contact the peeling cutter 8, enabling the peeling cutter 8 to cut off the severely worn grinding disc 4, thus completing the automatic peeling of the consumables, replacing the traditional manual replacement by the staff. The automatic replacement of the consumables can be carried out without interrupting the production line, greatly reducing the downtime. The consumable peeling process is automatically completed by the mechanical device, with a faster speed than manual replacement, thereby improving the overall production efficiency and output. At the same time, it reduces the contact and risk of the operator during the replacement of the consumables, and reduces the possibility of accidents and injuries; By setting up the pre-pressure roller 14 to press the cut and peeled grinding disc 4, pressing the grinding disc 4 can ensure good contact between its surface and the surface of the peeling cutter 8, thus providing a more stable and consistent operation during the cutting and peeling process, reducing the vibration and movement of the grinding disc 4 during the peeling operation, and helping to maintain the accuracy and controllability of the cutting; By setting up the waste collection box 2, the waste collection box 2 can effectively collect the waste and debris generated during the cutting and peeling process, avoiding the accumulation of waste in the working area and affecting the cleanliness of the working environment.

Claims

1. An abrasive device for automatic peeling of consumables, comprising a transmission mechanism (1) and a waste collection box (2), characterized in that: The grinding machine body (3) is installed inside the transmission mechanism (1). A grinding disc (4) is installed at the bottom of the grinding machine body (3). Mounting plates (5) are fixedly connected to both sides of the waste collection box (2) near the bottom. A plurality of positioning holes (6) are formed on the surfaces of the two mounting plates (5). A first L-shaped bracket (7) is fixedly connected to the rear end of the waste collection box (2). A peeling cutter (8) is fixedly installed at the top of the first L-shaped bracket (7). Two second L-shaped brackets (9) are fixedly connected to both sides of the waste collection box (2). A first fixing plate (10) is fixedly connected to the inner side of each of the plurality of second L-shaped brackets (9). A hydraulic cylinder (11) is installed at the top of each of the plurality of first fixing plates (10). A bearing block (12) is fixedly connected to the output end of each of the plurality of hydraulic cylinders (11). A rotating shaft (13) is rotatably connected between every two corresponding bearing blocks (12). A plurality of pre-pressure rollers (14) are fixedly connected to the outer walls of the two rotating shafts (13).

2. The abrasive device for automatically peeling consumables according to claim 1, characterized in that: The transmission mechanism (1) includes two second fixing plates (101) and two third fixing plates (102). A guide rod (103) is fixedly connected between the two second fixing plates (101). A threaded rod (104) is rotatably connected between the two third fixing plates (102). A guide sleeve (105) is slidably connected to the outer wall of the guide rod (103). A ball nut seat (106) is rotatably connected to the outer wall of the threaded rod (104). Connecting rods (107) are fixedly connected to the outer walls of the guide sleeve (105) and the ball nut seat (106). A servo motor (108) corresponding to the threaded rod (104) is installed at the front end of one of the third fixing plates (102).

3. The abrasive device for automatically peeling off consumables according to claim 2, wherein: The grinding machine body (3) is fixedly installed between the two connecting rods (107).

4. The abrasive device for automatically peeling consumables according to claim 2, wherein: The output end of the servo motor (108) penetrates through the third fixing plate (102) and is fixedly connected to the threaded rod (104).

5. The grinding device for automatic peeling of consumables according to claim 1, wherein: Threaded grooves are formed on the inner walls of the plurality of positioning holes (6).

6. The automatic stripping and grinding device for consumables according to claim 1, wherein: The peeling cutter (8) is designed in a triangular shape.

7. An abrasive device for automatic peeling of consumables according to claim 1, characterized in that: Limit sliding grooves corresponding to the bearing blocks (12) are formed on the inner sides of the plurality of second L-shaped brackets (9).