Tooling for mounting and dismounting holding-up hammer of cubic press

By designing the frame, limiting mechanism and winch with the six-sided top hammer installation and disassembly tooling, the problems of large weight and poor stability of the top hammer are solved, and the convenient installation and disassembly of the top hammer is achieved, and the working efficiency and stability are improved.

CN223160853UActive Publication Date: 2025-07-29ZHONGNAN DIAMOND CO LTD
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Patent Information

Application Number
CN202422083186.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-29
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

During the installation and disassembly of the existing six-sided top press, the top hammer is heavy and requires two people to pull. The labor intensity is high, and the manual pulling stability is poor, so it is impossible to move to the appropriate position accurately.

Method used

A six-sided top press top hammer installation and disassembly tooling including a frame, upper limit mechanism, lower limit mechanism, winch and wire rope is designed. It is connected to the top hammer through the winch and wire rope, and is used in combination with the crane to achieve convenient installation and disassembly of the top hammer.

Benefits of technology

The labor intensity of the top hammer installation and disassembly process is reduced, the stability of the top hammer pull is ensured, precise movement to the appropriate position is achieved, and work efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a holding-up hammer mounting and dismounting tool for a cubic press. The holding-up hammer mounting and dismounting tool comprises a frame, an upper limiting mechanism, a lower limiting mechanism, a winch and a steel wire rope, mounting holes are formed in the frame, and the frame is mounted at the window position of the cubic press through the mounting holes; an upper limiting mechanism is fixed to the upper portion of the frame and makes contact with the outer side face of the window hinge beam to limit the upper portion of the frame in the left-right direction. A lower limiting mechanism is fixed to the lower portion of the frame and makes contact with the inner side face of the window hinge beam to limit the lower portion of the frame in the left-right direction. The winch is installed on the frame, and a steel wire rope led out of the winch is connected with the holding-up hammer. The device is matched with the crane for use, the holding-up hammer can be conveniently mounted and dismounted, the labor intensity in the holding-up hammer mounting and dismounting process is reduced, the pulling stability of the holding-up hammer is ensured, the holding-up hammer can be accurately and gradually moved to a proper position, and the working efficiency and the working quality are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of superhard material synthesis equipment, in particular to a top hammer installation and disassembly tooling for a six-sided press. Background Art

[0002] In the superhard material industry, the six-sided press is the most mainstream high-temperature and high-pressure equipment. The large-scale development of the six-sided press is an important direction for equipment upgrading. Currently, the cylinder diameter of the six-sided press is increasing from Φ650 to Φ800, Φ900, and Φ1000. The large-scale development of the press is accompanied by the large-scale development of the top hammer, and the weight of a single top hammer gradually increases to 130KG - 200KG. The installation and disassembly of the top hammer must rely more on tooling equipment.

[0003] Currently, the mainstream method in the industry is to use a crane to lift the top hammer and manually pull the top hammer for positioning installation or disassembly. The problems are as follows: First, the top hammer is heavy and requires two people to pull, resulting in high labor intensity. Second, the stability of manual pulling is poor, and it is impossible to accurately move step by step to the appropriate position. Content of the Utility Model

[0004] The utility model provides a top hammer installation and disassembly tooling for a six-sided press to solve the problems in the prior art, which can achieve labor-saving and convenient installation and disassembly of the top hammer.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A top hammer installation and disassembly tooling for a six-sided press includes a frame, an upper limit mechanism, a lower limit mechanism, a winch, and a steel wire rope;

[0007] The frame is provided with mounting holes, and the frame is mounted at the window position of the six-sided press through the mounting holes;

[0008] The upper limit mechanism is fixed to the upper part of the frame, and the upper limit mechanism contacts the outer side surface of the window hinge beam to limit the left and right directions of the upper part of the frame;

[0009] The lower limit mechanism is fixed to the lower part of the frame, and the lower limit mechanism contacts the inner side surface of the window hinge beam to limit the left and right directions of the lower part of the frame;

[0010] The winch is mounted on the frame, and the steel wire rope led out from the winch is connected to the top hammer.

[0011] Furthermore, it further includes a fixed pulley. The fixed pulley is mounted on the frame through a pulley seat; the steel wire rope is connected to the top hammer after turning through the fixed pulley.

[0012] Furthermore, the winch is mounted on the top of the frame, and the fixed pulley and the pulley seat are mounted on the bottom of the frame.

[0013] Further, the pulley seat is fixed to the frame by a vertical shaft, enabling the pulley seat to rotate around the vertical shaft.

[0014] Further, the upper limit mechanism is an upper limit frame, and the shape of the upper limit frame is adapted to the outer side surface of the window hinge beam.

[0015] Further, the lower limit mechanism is a lower limit plate, and the shape of the lower limit plate is adapted to the inner side surface of the window hinge beam.

[0016] Further, a horizontally extending mounting plate is fixed to the bottom of the frame, and mounting holes are provided in the mounting plate. Bolts pass through the mounting holes to fix the frame at the window position of the six-sided top press.

[0017] Further, the winch is a manual winch with a self-locking function.

[0018] Further, the diameter ratio of the winch is 2:1 - 6:1.

[0019] Advantages of the present utility model:

[0020] 1. When the present utility model is used in cooperation with a crane, it can realize the convenient installation and disassembly of the anvil, reduce the labor intensity during the installation and disassembly process of the anvil, ensure the stability of the anvil pulling, and can accurately and gradually move to the appropriate position, greatly improving the work efficiency and work quality.

[0021] 2. The present utility model is respectively provided with an upper limit mechanism and a lower limit mechanism on the upper and lower parts of the frame. The upper limit mechanism contacts the outer side surface of the window hinge beam to limit the left and right directions of the upper part of the frame; the lower limit mechanism contacts the inner side surface of the window hinge beam to limit the left and right directions of the lower part of the frame, improving the stability of the equipment after installation.

[0022] 3. In the present utility model, the pulley seat of the fixed pulley can rotate around the vertical shaft, and when pulling anvils at different positions, the rotation plane of the fixed pulley can freely rotate to the appropriate position.

[0023] 4. In the present utility model, the winch adopts a manual winch with a self-locking function, and the pulling of the anvil can be realized through the rotation of the winch to change the position of the anvil. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a structural schematic diagram of the present utility model Figure 1 ;

[0025] Figure 2 is a structural schematic diagram of the present utility model Figure 2 ;

[0026] Figure 3 is an installation schematic diagram of the present utility model.

[0027] The accompanying drawings are only for illustrative purposes and should not be construed as limiting the present patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, which does not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0029] As Figures 1 to 3 shown, this embodiment provides a tooling for installing and disassembling the anvil of a six-sided top press, including a frame 2, an upper limit frame 1, a lower limit plate 5, a manual winch 8, and a steel wire rope 4.

[0030] A horizontally extending mounting plate is fixed to the bottom of the frame 2, and a mounting hole 6 is formed in the mounting plate. A bolt 9 passes through the mounting hole 6 to fix the frame 2 at the window position of the six-sided top press.

[0031] An upper limit frame 1 is fixed to the upper part of the frame 2, and the shape of the upper limit frame 1 is adapted to the outer side surface of the window hinge beam. The upper limit frame 1 contacts the outer side surface of the window hinge beam to limit the left and right directions of the upper part of the frame 2.

[0032] A lower limit plate 5 is fixed to the lower part of the frame 2, and the shape of the lower limit plate 5 is adapted to the inner side surface of the window hinge beam. The lower limit plate 5 contacts the inner side surface of the window hinge beam to limit the left and right directions of the lower part of the frame 2.

[0033] The manual winch 8 is installed on the top of the frame 2, and the fixed pulley 3 is installed at the bottom of the frame through the pulley seat 7. The steel wire rope led out from the manual winch 8 is connected to the anvil 10 after passing through the fixed pulley 3 for steering.

[0034] In this embodiment, the pulley seat 7 is fixed to the frame 2 through the vertical shaft 12, so that the pulley seat 7 can rotate around the vertical shaft 12. In this way, when pulling the anvils at different positions, the rotation plane of the fixed pulley can freely rotate to a suitable position.

[0035] In this embodiment, the manual winch 8 is a labor-saving winch with a diameter ratio of 2:1 - 6:1 and a self-locking function. By rotating the winch, the pulling of the anvil 10 can be realized to change the position of the anvil.

[0036] The present utility model is used in cooperation with a crane 11 during use. By pulling and adjusting the position of the anvil through the crane 11 and the manual winch 8, the installation and disassembly of the anvil can be realized. The specific working principle is as follows.

[0037] The steps of using the present utility model to install the anvil are as follows:

[0038] 1. Align the mounting holes on the frame 2 with the central holes of the hinge beam pin shafts, and then fasten them with bolts;

[0039] 2. Use a crane 11 to hoist the upper part of the anvil 10 and lower it to a suitable position at the right window;

[0040] 3. Tie the steel wire rope 4 to the left part of the anvil 10, and rotate the manual winch 8 to move the anvil 10 to the left;

[0041] 4. After the anvil 10 is in a suitable position, install and fasten the anvil.

[0042] The steps for disassembling the anvil using the present utility model are as follows:

[0043] 1. Align the mounting holes on the frame 2 with the central holes of the hinge beam pin shafts, and then fasten them with bolts;

[0044] 2. Use a crane 11 to tie the upper part of the anvil 10 from the right window;

[0045] 3. Tie the steel wire rope 4 to the left part of the anvil 10, and rotate the manual winch 8 until the steel wire rope is straightened but not under force;

[0046] 4. Disassemble the anvil 10, rotate the manual winch 8 to move the anvil to the right to a suitable position, and remove the steel wire rope;

[0047] 5. Use a crane to remove the anvil.

[0048] The present utility model is used in cooperation with a crane, which can achieve labor-saving and convenient installation and disassembly of the anvil, greatly reducing the labor intensity, ensuring the stability of the anvil pulling, and enabling precise and gradual movement to a suitable position, thus greatly improving the work efficiency and work quality.

[0049] The above embodiments are only used to illustrate rather than limit the technical solutions of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: still modifications or equivalent replacements can be made to the present utility model, and any modification or partial replacement without departing from the spirit and scope of the present utility model shall be covered by the scope of the claims of the present utility model.

[0050] If terms such as "first" and "second" are used in this article to limit components, those skilled in the art should be aware that the use of "first" and "second" is only for the convenience of describing the present utility model and simplifying the description. Without additional statements, the above terms have no special meanings.

[0051] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0052] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. A top hammer installation and disassembly tooling for a six-sided top press, characterized in that: It includes a frame, an upper limit mechanism, a lower limit mechanism, a winch and a steel wire rope; The frame is provided with mounting holes, and the frame is mounted at the window position of the six-sided top press through the mounting holes; The upper limit mechanism is fixed to the upper part of the frame. The upper limit mechanism contacts the outer side surface of the window hinge beam to limit the left and right directions of the upper part of the frame; The lower limit mechanism is fixed to the lower part of the frame. The lower limit mechanism contacts the inner side surface of the window hinge beam to limit the left and right directions of the lower part of the frame; The winch is mounted on the frame, and the steel wire rope led out from the winch is connected to the anvil; 2. The six-sided top press anvil installation and disassembly tooling according to claim 1, characterized in that: It further includes a fixed pulley. The fixed pulley is mounted on the frame through a pulley seat; the steel wire rope is connected to the anvil after turning through the fixed pulley.

3. The six-sided top press anvil installation and disassembly tooling according to claim 2, characterized in that: The winch is mounted on the top of the frame, and the fixed pulley and the pulley seat are mounted on the bottom of the frame.

4. The six-sided top press anvil installation and disassembly tooling according to claim 3, characterized in that: The pulley seat is fixed to the frame through a vertical shaft, so that the pulley seat can rotate around the vertical shaft.

5. The six-sided press anvil installation and disassembly tooling according to any one of claims 1-4, characterized in that: The upper limit mechanism is an upper limit frame, and the shape of the upper limit frame is adapted to the outer side surface of the window hinge beam.

6. The six-sided press anvil installation and disassembly tooling according to any one of claims 1-4, characterized in that: The lower limit mechanism is a lower limit plate, and the shape of the lower limit plate is adapted to the inner side surface of the window hinge beam.

7. The top hammer installation and disassembly tooling for a six-sided press according to any one of claims 1-4, characterized in that: A horizontally extending mounting plate is fixed to the bottom of the frame. The mounting hole is provided in the mounting plate, and a bolt passes through the mounting hole to fix the frame at the window position of the six-sided top press.

8. The six-sided top press anvil installation and disassembly tooling according to any one of claims 1-4, characterized in that: The winch is a manual winch with a self-locking function.

9. The six-sided top press anvil installation and disassembly tooling according to claim 8, characterized in that: The diameter ratio of the winch is 2:1 - 6:1.