Dehydration device with sieving function

By designing a plastic granulation device with integrated dehydration and screening functions, the problem of large equipment footprint and high transportation costs is solved, efficient dehydration and screening integration is achieved, and the equipment footprint and material transportation costs are reduced.

CN223161194UActive Publication Date: 2025-07-29FUJIAN QUANZHOU XINSHANGDA MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422346416.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-29
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the existing plastic granulation production, dehydration and screening are two independent processes, resulting in a large area of equipment and the need to add transportation equipment to increase material transportation costs.

Method used

A dehydration device with screening function is designed, including a dehydration chamber, a screen, a vibration motor, a drainage structure, agitating assembly and heating assembly. Through the filter dehydration, agitating and heating assembly, the rapid dehydration of materials is achieved, and the dehydration and screening are integrated.

Benefits of technology

It reduces the equipment footprint, reduces the material transfer cost, improves the dehydration efficiency, and achieves the efficient integration of dehydration and screening.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223161194U_ABST
    Figure CN223161194U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of plastic granulation, and provides a dehydration device with a sieving function, the dehydration device comprises a rack, a dehydration bin arranged on the rack, a screen arranged in the dehydration bin, a vibration motor arranged outside the dehydration bin and a water collecting and draining structure arranged on the dehydration bin, and a feeding pipe is fixedly arranged above the dehydration bin in a penetrating manner; the upper middle portion of the dewatering bin is used for containing materials to be treated for dewatering, a plurality of filter screens are arranged on the upper middle portion of the dewatering bin, the adjacent filter screens are communicated, and the dewatering bin is provided with a stirring assembly used for stirring the materials and a heating assembly used for heating and dewatering the materials. The screen meshes are arranged on the lower middle portion of the dewatering bin, the multiple screen meshes are distributed in the dewatering bin at intervals, and a plurality of discharging pipes corresponding to the screen meshes are fixedly arranged on the peripheral wall of the dewatering bin in a penetrating mode. The device has the beneficial effect that the possibility that the occupied area of equipment is large is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of plastic granulation, and particularly relates to a dehydration device with a sieving function. Background Art

[0002] After plastic granulation production using the extrusion process, it will enter water for cooling treatment, and then the plastic particles will be dehydrated and then sieved. In the prior art, the dehydration and sieving of plastic particles are usually carried out as two independent processes, first dehydrating and then sieving, using a single dehydration device or sieving device. The equipment occupies a relatively large area horizontally, and a transfer device needs to be added for transfer, increasing the cost of material transfer. Therefore, further improvement is needed. Utility Model Content

[0003] In order to reduce the possibility of large equipment floor area, this application provides a dehydration device with a sieving function.

[0004] A dehydration device with a sieving function provided by this application adopts the following technical solutions:

[0005] A dehydration device with a sieving function includes a frame, a dehydration bin arranged on the frame, a screen arranged in the dehydration bin, a vibration motor arranged outside the dehydration bin, and a water collection and drainage structure arranged on the dehydration bin. An inlet pipe is fixedly penetrated through the upper part of the dehydration bin. The upper middle part of the dehydration bin is used to accommodate the material to be processed for dehydration. A plurality of filter meshes are arranged in the upper middle part of the dehydration bin, and adjacent filter meshes are communicated. The dehydration bin is provided with a stirring assembly for stirring the material and a heating assembly for heating and dehydrating the material. The screen is arranged in the lower middle part of the dehydration bin. A plurality of screens are arranged and spaced in the dehydration bin. A plurality of discharge pipes corresponding to the screens are fixedly penetrated through the outer peripheral wall of the dehydration bin. The water collection and drainage structure is used to collect and discharge the water after dehydration and sieving. The water collection and drainage structure includes a water collection tank arranged on the bottom wall of the dehydration bin and a drain pipe fixedly penetrated through the water collection tank and the dehydration bin.

[0006] By adopting the above technical solutions, after the material with moisture enters through a plurality of filter meshes, at this time, the water molecules fall along the filter meshes and pass through the screen to reach the lower water collection tank, and then are discharged through the drain pipe. When the material is on the filter mesh, it is first dispersed by the stirring assembly to increase the heat transfer between it and the heating assembly, thereby accelerating the dehydration efficiency of the material and reducing the water content in the material when it falls on the lower screen. And by arranging both the screen and the dehydration in the dehydration bin, the floor area in the horizontal direction can be reduced, and the need for adding a transfer device for transfer can be reduced, so as to reduce the cost of material transfer.

[0007] Preferably, the dehydration bin includes an outer bin disposed on the frame and an inner bin disposed inside the outer bin. A first driving member for driving the inner bin to rotate around the axis of the outer bin is provided on the outer bin. A plurality of water outlet holes are penetratingly formed in the inner peripheral wall of the inner bin. The filter screen is disposed inside the inner bin, and a through groove is penetratingly formed in the inner bottom wall of the inner bin.

[0008] By adopting the above technical solution, the dehydration bin includes an outer bin disposed on the frame and an inner bin disposed inside the outer bin. Through the first driving member, the inner bin is driven to rotate for centrifugal dehydration treatment, so as to further reduce the water content in the material when it falls on the lower screen, and the dehydration treatment of the material can be accelerated, thereby accelerating the dehydration efficiency of the material, and it can cooperate with the stirring assembly for stirring treatment.

[0009] Preferably, the filter screen is inclined.

[0010] By adopting the above technical solution, the filter screen is inclined, which can lengthen the filtering path of the material to cooperate with the stirring of the stirring assembly and accelerate the stirring of the material.

[0011] Preferably, the stirring assembly includes a stirring shaft rotatably penetrating through the outer bin, stirring rods disposed on the stirring shaft, and a second driving member for driving the stirring shaft to rotate. The stirring shaft rotatably penetrates through a plurality of the screens and a plurality of the filter screens. The length direction of the stirring rod is perpendicular to the length direction of the stirring shaft. The stirring rods are disposed above the filter screens, and a plurality of stirring rods are spaced along the length direction of the stirring shaft.

[0012] By adopting the above technical solution, the stirring assembly further includes a scraping plate disposed on the stirring shaft, and a gap for the material to pass through is left between the lower surface of the scraping plate and the screen.

[0013] Preferably, the stirring assembly further includes a scraping plate disposed on the stirring shaft, and a gap for the material to pass through is left between the lower surface of the scraping plate and the screen.

[0014] By adopting the above technical solution, by providing a scraping plate, since it is disposed on the stirring shaft, it can rotate along with the stirring shaft when the stirring shaft rotates. Since a gap for the material to pass through is left between the scraping plate and the upper surface of the screen, the operation of leveling some materials with more accumulation can be performed to reduce the possibility of affecting the subsequent screening effect due to excessive accumulation.

[0015] Preferably, the screen is inclined in the direction close to the discharge pipe. Sliders are convexly provided at both ends of the scraping plate. A sliding groove for slidably connecting one of the sliders is provided on the stirring shaft along its height direction, and an annular groove for slidably connecting the other slider is wound around the inner wall of the outer bin. The radial direction of the annular groove is parallel to the diameter direction of the screen.

[0016] By adopting the above technical solution, the screen is inclined towards the direction close to the discharge pipe so as to discharge the screened material. Since the scraper is arranged on the stirring shaft, in order to reduce the influence of the inclined screen on the arranged scraper, a slider, a corresponding chute and an annular groove are provided to change along with the inclination of the screen during rotation.

[0017] Preferably, the heating assembly includes a first conveying pipe coaxially sleeved on the stirring shaft and a second conveying pipe for conveying hot air passing through the outer bin and the inner bin. The first conveying pipe is rotatably connected to the second conveying pipe. The stirring rod is fixedly arranged through the outer peripheral wall of the first conveying pipe to communicate with the first conveying pipe. The stirring rod is hollow, and air outlet holes are formed through the outer peripheral wall of the stirring rod.

[0018] By adopting the above technical solution, the first conveying pipe and the second conveying pipe are provided for conveying hot air. The stirring rod is hollow, and air outlet holes are formed through the outer peripheral wall of the stirring rod. When stirring, hot air is conveyed to the material to perform heat transfer between the adhered water molecules for evaporation, so as to reduce the water molecules contained on the surface of the material.

[0019] Preferably, the heating assembly further includes a heating pipe. An installation chamber for installing the heating pipe is arranged in the outer bin, and the heating pipe is wound in a spiral shape along the axis of the outer bin.

[0020] By adopting the above technical solution, the material is heated through the heating pipe.

[0021] In summary, the utility model has the following beneficial effects:

[0022] After the material with moisture enters through several filter meshes, at this time, the water molecules fall along the filter meshes and pass through the screen to reach the water collecting tank below and then are discharged through the drain pipe. When the material is on the filter mesh, it is first dispersed by the stirring assembly to increase the heat transfer between it and the heating assembly, thereby accelerating the dehydration efficiency of the material and reducing the water content in the material when it falls on the screen below. And by arranging the screen and dehydration in the dehydration bin, the floor area in the horizontal direction can be reduced, and the need for additional transfer equipment for transfer can be reduced, so as to reduce the cost of material transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is the overall structural schematic diagram of the embodiment of the present application;

[0024] Figure 2 is the internal structural schematic diagram of the embodiment of the present application;

[0025] Figure 3 isFigure 2 Partial enlarged schematic view of part A

[0026] Description of reference numerals: 1, frame; 2, dehydration bin; 21, outer bin; 211, feed pipe; 212, rotating ring; 213, through slot; 214, connecting pipe; 215, annular groove; 216, installation chamber; 22, inner bin; 221, water outlet hole; 222, through groove; 3, screen; 31, discharge pipe; 4, vibration motor; 5, water collection and drainage structure; 51, water collection tank; 52, drain pipe; 6, filter screen; 7, first driving member; 71, first driving motor; 72, gear; 73, toothed ring; 8, stirring assembly; 81, stirring shaft; 811, chute; 82, stirring rod; 83, second driving member; 84, scraper; 841, slider; 9, heating assembly; 91, first conveying pipe; 92, second conveying pipe; 93, heating box; 94, heating pipe. Detailed implementation manners

[0027] The following will further describe the present application in detail Figures 1 - 3 in conjunction with the accompanying drawings.

[0028] An embodiment of the present application discloses a dehydration device with a sieving function.

[0029] Embodiment:

[0030] A dehydration device with a sieving function, referring to Figure 1 、 Figure 2 , includes a frame 1, a dehydration bin 2 provided on the frame 1, a screen 3 provided in the dehydration bin 2, a vibration motor 4 provided outside the dehydration bin 2, and a water collection and drainage structure 5 provided on the dehydration bin 2.

[0031] Among them, the dehydration bin 2 specifically includes an outer bin 21 fixedly connected to the frame 1 and an inner bin 22 rotatably connected to the inside of the outer bin 21. In this embodiment, the upper end surface of the outer bin 21 is fixedly penetrated by a feed pipe 211. The inner bin 22 is specifically arranged in the upper middle part of the outer bin 21 for accommodating the material to be processed for dehydration. A plurality of water outlet holes 221 are penetrated through the inner peripheral wall of the inner bin 22. A through groove 222 is penetrated through the upper end surface of the inner bin 22 for the material to enter the inner bin 22. The through groove 222 extends to the bottom wall of the inner bin 22 to communicate with the inside of the outer bin 21. A filter screen 6 is fixedly connected inside the inner bin 22. A plurality of filter screens 6 are arranged at intervals along the height direction of the inner bin 22, and adjacent filter screens 6 are communicated. Specifically, through openings (not shown in the figure) communicating with each other are provided on the filter screen 6. In this embodiment, the filter screen 6 is inclined, and the through openings provided on adjacent filter screens 6 are arranged staggeredly.

[0032] Among them, for the rotation of the inner bin 22, specifically, a rotating ring 212 is protrudingly provided on the inner wall of the outer bin 21. The lower end of the inner bin 22 is rotatably connected to the rotating ring 212. A first driving member 7 for driving the inner bin 22 to rotate around the axis of the outer bin 21 is provided on the outer bin 21. In this embodiment, the first driving member 7 includes a first driving motor 71 fixedly connected to the outer peripheral wall of the outer bin 21, a gear 72 fixedly connected to the output shaft of the first driving motor 71, and a gear ring 73 meshing with the gear 72. A through groove 213 for the gear 72 to pass through is formed in the outer peripheral wall of the outer bin 21, and the gear ring 73 is fixedly sleeved on the outer surface of the inner bin 22. It should be noted that at this time, a communication pipe 214 can be fixedly penetrated through the outer bin 21 to discharge the water discharged from the water outlet hole 221 and falling on the rotating ring 212 from the communication pipe 214.

[0033] Among them, the sieve 3 is arranged in the lower middle part of the dehydration bin 2, that is, in the lower middle part of the outer bin 21. A plurality of sieves 3 are provided and are spaced apart in the outer bin 21. A plurality of discharge pipes 31 corresponding to the sieves 3 are fixedly penetrated through the outer peripheral wall of the outer bin 21. In this embodiment, two sieves 3 are specifically provided for display, and two corresponding discharge pipes 31 are also provided. Among them, the vibration motor 4 is fixedly connected to the outer peripheral wall of the outer bin 21 corresponding to the height of the sieve 3.

[0034] Among them, the water collection and drainage structure 5 is used to collect and discharge the water after dehydration and screening. The water collection and drainage structure 5 includes a water collection tank 51 arranged on the bottom wall of the outer bin 21 and a drain pipe 52 fixedly penetrated through the water collection tank 51 and the dehydration bin 2.

[0035] Furthermore, the dehydration bin 2 is provided with a stirring assembly 8 for stirring the material and a heating assembly 9 for heating and dehydrating the material. Among them, the stirring assembly 8 specifically includes a stirring shaft 81 rotatably penetrating through the outer bin 21, stirring rods 82 arranged on the stirring shaft, a second driving member 83 for driving the stirring shaft 81 to rotate, and a scraper 84 arranged on the stirring shaft 81. The stirring shaft 81 rotatably penetrates through a plurality of sieves 3 and a plurality of filter meshes 6. The length direction of the stirring rods 82 is perpendicular to the length direction of the stirring shaft 81. The stirring rods 82 are arranged above the filter meshes 6. A plurality of stirring rods 82 are arranged at intervals along the length direction of the stirring shaft 81, corresponding to the number of the filter meshes 6, and are arranged at intervals around the axis of the stirring shaft 81.

[0036] In this embodiment, the second driving member 83 is specifically a second driving motor. The second driving motor is fixedly connected to the bottom inner wall of the outer bin 21, and the output shaft of the second driving motor rotatably penetrates through the outer bin 21 and is fixedly connected to the stirring shaft 81.

[0037] Refer to Figure 2 、 Figure 3, in this embodiment, the number of scraping plates 84 is the same as that of the sieve meshes 3. A gap for the material to pass through is left between the lower surface of the scraping plate 84 and the sieve mesh 3. Sliders 841 are protrudingly provided at both ends of the scraping plate 84. The stirring shaft 81 is provided with a sliding groove 811 for one of the sliders 841 to slidably connect along its own height direction. The inner wall of the outer bin 21 is provided with an annular groove 215 for the other slider 841 to slidably connect. The radial direction of the annular groove 215 is parallel to the diameter direction of the sieve mesh 3.

[0038] Among them, the heating assembly 9 includes a first delivery pipe 91 coaxially sleeved on the stirring shaft 81, a second delivery pipe 92 passing through the outer bin 21 and the inner bin 22 for delivering hot air, a heating box 93 communicated with the second delivery pipe 92 for heating, and a heating pipe 94 provided on the outer bin 21. The first delivery pipe 91 is rotatably connected to the second delivery pipe 92. The stirring rod 82 is fixedly passed through the outer peripheral wall of the first delivery pipe 91 to rotatably connect with the first delivery pipe 91 and communicate with each other. In this embodiment, the stirring rod 82 is hollow, and air outlet holes are penetrated through the outer peripheral wall of the stirring rod 82. Among them, for the connection of the heating pipe 94, an installation chamber 216 for installing the heating pipe 94 is provided in the outer bin 21, and the heating pipe 94 is wound in a spiral shape along the axis of the outer bin 21.

[0039] The implementation principle of a dehydration device with a sieving function according to an embodiment of the present application is as follows: After the material with moisture enters through a plurality of filter meshes 6, at this time, the water molecules fall along the filter meshes 6 and pass through the sieve mesh 3 to reach the lower water collection tank 51 and then are discharged through the drain pipe 52. When the material is on the filter meshes 6, it is first dispersed by the stirring assembly 8 to increase the heat transfer between it and the heating assembly 9, thereby accelerating the dehydration efficiency of the material and reducing the water content in the material when it falls on the lower sieve mesh 3. And by arranging the sieve mesh 3 and the dehydration both in the dehydration bin 2, the floor area in the horizontal direction can be reduced, and the need for additional transfer equipment for transfer can be reduced, so as to reduce the cost of material transfer.

[0040] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A dehydration device with a sieving function, characterized in that: It includes a frame (1), a dehydration bin (2) arranged on the frame (1), a screen (3) arranged inside the dehydration bin (2), a vibration motor (4) arranged outside the dehydration bin (2), and a water collection and drainage structure (5) arranged on the dehydration bin (2). An inlet pipe (211) is fixedly penetrated through the upper part of the dehydration bin (2). The upper middle part of the dehydration bin (2) is used to accommodate the material to be processed for dehydration. A plurality of filter meshes (6) are arranged in the upper middle part of the dehydration bin (2), and adjacent filter meshes (6) are communicated. The dehydration bin (2) is provided with a stirring assembly (8) for stirring the material and a heating assembly (9) for heating and dehydrating the material. The screen (3) is arranged in the lower middle part of the dehydration bin (2). A plurality of screens (3) are arranged and spaced apart inside the dehydration bin (2). A plurality of discharge pipes (31) corresponding to the screens (3) are fixedly penetrated through the outer peripheral wall of the dehydration bin (2). The water collection and drainage structure (5) is used to collect and discharge the water after dehydration and screening. The water collection and drainage structure (5) includes a water collection tank (51) arranged on the bottom wall of the dehydration bin (2) and a drain pipe (52) fixedly penetrated through the water collection tank (51) and the dehydration bin (2).

2. The dehydration device with a sieving function according to claim 1, characterized in that: The dehydration bin (2) includes an outer bin (21) arranged on the frame (1) and an inner bin (22) placed inside the outer bin (21). A first driving member (7) for driving the inner bin (22) to rotate around the axis of the outer bin (21) is arranged on the outer bin (21). A plurality of water outlet holes (221) are penetrated through the inner peripheral wall of the inner bin (22). The filter mesh (6) is placed inside the inner bin (22). A through groove (222) is penetrated through the inner bottom wall of the inner bin (22).

3. The dehydrating device with a sieving function according to claim 2, wherein: The filter mesh (6) is arranged obliquely.

4. The dehydration device with a sieving function according to claim 2, wherein: The stirring assembly (8) includes a stirring shaft (81) rotatably penetrated through the outer bin (21), stirring rods (82) arranged on the stirring shaft, and a second driving member (83) for driving the stirring shaft (81) to rotate. The stirring shaft (81) is rotatably penetrated through a plurality of the screens (3) and a plurality of the filter meshes (6). The length direction of the stirring rod (82) is perpendicular to the length direction of the stirring shaft (81). The stirring rod (82) is arranged above the filter mesh (6). A plurality of stirring rods (82) are arranged at intervals along the length direction of the stirring shaft (81).

5. The dehydration device with a sieving function according to claim 4, characterized in that: The stirring assembly (8) further includes a scraping plate (84) arranged on the stirring shaft (81). A gap for the material to pass through is left between the lower surface of the scraping plate (84) and the screen (3).

6. The dehydrating device with a sieving function according to claim 5, wherein: The screen (3) is arranged obliquely in the direction close to the discharge pipe (31). Sliders (841) are protrudingly arranged at both ends of the scraping plate (84). A sliding groove (811) for slidably connecting one of the sliders (841) is arranged on the stirring shaft (81) along its own height direction. An annular groove (215) for slidably connecting the other slider (841) is wound around the inner wall of the outer bin (21). The radial direction of the annular groove (215) is parallel to the diameter direction of the screen (3).

7. The dehydration device with a sieving function according to claim 4, characterized in that: The heating component (9) includes a first delivery pipe (91) coaxially sleeved on the stirring shaft (81) and a second delivery pipe (92) passing through the outer chamber (21) and the inner chamber (22) for delivering hot air. The first delivery pipe (91) is rotatably connected to the second delivery pipe (92). The stirring rod (82) is fixedly passed through the outer peripheral wall of the first delivery pipe (91) to communicate with the first delivery pipe (91). The stirring rod (82) is hollow, and air outlet holes are formed through the outer peripheral wall of the stirring rod (82).

8. The dehydration device with a sieving function according to claim 2, wherein: The heating component (9) further includes a heating pipe (94). An installation chamber (216) for installing the heating pipe (94) is provided in the outer chamber (21). The heating pipe (94) is wound in a spiral shape along the axis of the outer chamber (21).