Anti-blocking extruder
By introducing a combination design of screw and heating system into the extruder, the problems of blockage and uneven heating of polyacrylamide raw materials are solved, and the effects of anti-blocking and uniform heating are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202420198888.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-01-27
AI Technical Summary
When the existing extruders discharge polyacrylamide raw materials, the feed port is easily blocked due to excessive delivery volume, and the heating speed and uniformity are insufficient, which affects production efficiency.
An anti-blocking extruder is designed, adopting the first screw, the second screw, the feed barrel, the drive motor, the reciprocating screw, the dredging frame and the guide plate structure. It is combined with the heater, the heating box, the fan, the heating wire and the mold to achieve the dredging and heating uniformity of the polyacrylamide raw material.
It effectively prevents clogging of the feed port, improves heating speed and heating uniformity, ensures the smooth melting and transportation of polyacrylamide raw materials, and improves production efficiency.
Smart Images
Figure CN223161329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of extruders, in particular to an anti-blocking extruder. Background Technique
[0002] Polyacrylamide is a hard glassy solid at room temperature. The products include glue solution, latex, white powder particles, translucent beads and flakes, etc., and it has good thermal stability. It can be dissolved in water in any proportion, and the aqueous solution is a uniform and transparent liquid. During its production process, it is necessary to extrude and form the polyacrylamide raw material through an extruder for subsequent manufacturing.
[0003] Currently, when the existing extruder is in use, it is first necessary to preheat the inside of the machine and then add the polyacrylamide raw material. When the amount of raw material input is too much, it is easy to become blocked at the machine feed inlet, and the too high temperature inside the machine is likely to melt the polyacrylamide raw material and adhere to the feed inlet. If not dredged in time, it is easy to cause the raw material to accumulate at the feed inlet, resulting in blockage. Content of the Utility Model
[0004] Based on this, the purpose of the utility model is to provide an anti-blocking extruder to solve the technical problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an anti-blocking extruder, including a heat preservation cylinder, a barrel and a motor. The inside of the heat preservation cylinder is welded and connected with the barrel through a fixing block. One side of the heat preservation cylinder is provided with a motor. The output end of the motor is connected with a first screw rod through a coupling. The first screw rod is connected with the inside of the barrel through a bearing. One side of the first screw rod is meshed and connected with a second screw rod which is connected with the barrel bearing. The top of the barrel is welded and connected with a feed barrel penetrating through the heat preservation cylinder. The top of the feed barrel is provided with a feed inlet. A driving motor is installed on one side of the top of the feed barrel. The output end of the driving motor is connected with a reciprocating screw rod through a coupling. The outside of the reciprocating screw rod is threadedly connected with a dredging frame. A guide plate is welded and connected inside the feed barrel. The reciprocating screw rod is connected with the guide plate through a bearing.
[0006] Preferably, a heater is installed inside the heat preservation cylinder, and a heating box is welded and connected to one side of the top of the heat preservation cylinder.
[0007] Preferably, an air inlet is opened on one side of the heating box, and a filter screen is connected inside the air inlet through a screw.
[0008] Preferably, a blower is installed inside the heating box, and a heating wire is connected to one side of the blower through a power cord.
[0009] Preferably, a pipeline is connected between the heat preservation cylinder and the heating box, and an air outlet is provided at the bottom of the heat preservation cylinder.
[0010] Preferably, one end of the barrel is connected with a mold through a flange, and a discharge port is provided inside the barrel and the mold.
[0011] In summary, the utility model mainly has the following beneficial effects:
[0012] 1. When the existing anti-blocking extruder feeds polyacrylamide raw materials, due to excessive feeding amount and too high temperature inside the machine, the raw materials are blocked at the feed inlet, and the situation of premature melting and adhesion occurs. Through the first screw, the second screw, the feed cylinder, the feed inlet, the drive motor, the reciprocating lead screw, the dredging frame and the guide plate provided by the utility model, the polyacrylamide raw materials are put into the inside of the feed cylinder through the feed inlet, and at the same time, the drive motor is started, so that the output end of the drive motor drives the reciprocating lead screw to rotate, and the dredging frame threadedly connected to the outside of the reciprocating lead screw can move up and down, so as to achieve the purpose of dredging the blocked polyacrylamide raw materials and prevent the barrel from being blocked during feeding;
[0013] 2. The temperature control of the existing anti-blocking extruder is relatively low. Generally, it is heated by the installed heater, and its heating speed is slow and the heating is uneven. Through the heater, the heating box, the air inlet, the filter screen, the heating wire, the fan, the pipeline, the air outlet, the mold and the discharge port provided by the utility model, the heater is turned on to preheat the inside of the barrel and the heat preservation cylinder. While the polyacrylamide raw materials enter the inside of the barrel for stirring and melting, the fan is turned on, and the heating wire can heat the air at the air inlet, and the hot air enters the inside of the heat preservation cylinder through the pipeline, so that the temperature rises, so as to achieve the purpose of facilitating the melting of the polyacrylamide raw materials. Description of the Drawings
[0014] Figure 1 It is a front sectional structure schematic diagram of the utility model;
[0015] Figure 2 It is a side sectional structure schematic diagram of the utility model;
[0016] Figure 3 It is a front sectional structure schematic diagram of the heating box of the utility model;
[0017] Figure 4 It is a side sectional structure schematic diagram of the feed cylinder of the utility model;
[0018] In the figure: 1, heat preservation cylinder; 2, barrel; 3, motor; 4, first screw; 5, second screw; 6, feeding cylinder; 7, feeding port; 8, driving motor; 9, reciprocating lead screw; 10, dredging frame; 11, guiding plate; 12, heater; 13, heating box; 14, air inlet; 15, filter screen; 16, heating wire; 17, blower; 18, pipeline; 19, air outlet; 20, mold; 21, discharging port. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0020] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.
[0021] An anti-blocking extruder, as Figure 1 and Figure 2 and Figure 4 shown, includes a heat preservation cylinder 1, a barrel 2 and a motor 3. The inside of the heat preservation cylinder 1 is welded and connected with the barrel 2 through a fixing block. A motor 3 is installed on one side of the heat preservation cylinder 1. The output end of the motor 3 is connected with a first screw 4 through a coupling. The first screw 4 is connected with the inside of the barrel 2 through a bearing. The top of the barrel 2 is welded and connected with a feeding cylinder 6 that penetrates the heat preservation cylinder 1. A feeding port 7 is arranged at the top of the feeding cylinder 6. A driving motor 8 is installed on one side of the feeding port 7 at the top of the feeding cylinder 6. The output end of the driving motor 8 is connected with a reciprocating lead screw 9 through a coupling. A dredging frame 10 is threadedly connected to the outside of the reciprocating lead screw 9. A guiding plate 11 is welded and connected to the inside of the feeding cylinder 6. The reciprocating lead screw 9 is connected with the guiding plate 11 through a bearing.
[0022] Referring to Figure 1 it can be seen that a second screw 5 that is meshed and connected with the barrel 2 through a bearing is meshed and connected to one side of the first screw 4. The first screw 4 and the second screw 5 are meshed and connected, so as to achieve the purpose of facilitating more uniform stirring of the polyacrylamide raw material.
[0023] Referring to Figure 1 , Figure 2 and Figure 3It can be seen that a heater 12 is installed inside the heat preservation cylinder 1. One side of the top of the heat preservation cylinder 1 is welded and connected with a heating box 13. An air inlet 14 is opened on one side of the heating box 13. A blower 17 is installed inside the heating box 13. One side of the blower 17 is connected with a heating wire 16 through a power cord. A pipeline 18 is connected between the heat preservation cylinder 1 and the heating box 13. An air outlet 19 is opened at the bottom of the heat preservation cylinder 1. One end of the barrel 2 is connected with a mold 20 through a flange. A discharge port 21 is opened inside the barrel 2 and the mold 20. When the heater 12 is turned on to preheat the inside of the barrel 2 and the heat preservation cylinder 1, while the polyacrylamide raw material enters the inside of the barrel 2 for stirring and melting, the blower 17 is turned on. The heating wire 16 can heat the air at the air inlet 14. The hot air enters the inside of the heat preservation cylinder 1 through the pipeline 18, so that the temperature rises, thereby achieving the purpose of facilitating the melting of the polyacrylamide raw material.
[0024] Refer to Figure 1 and Figure 3 It can be seen that a filter screen 15 is connected inside the air inlet 14 through screws, so as to achieve the purpose of facilitating the filtration of dust in the air.
[0025] The working principle of the present utility model is as follows: when using the anti-blocking extruder, the polyacrylamide raw material is put into the inside of the feeding cylinder 6 through the feeding port 7. At the same time, the driving motor 8 is started, so that the output end of the driving motor 8 drives the reciprocating lead screw 9 to rotate. The dredging frame 10 externally threaded to the reciprocating lead screw 9 can move up and down, so as to achieve the purpose of dredging the blocked polyacrylamide raw material and prevent the barrel 2 from being blocked during feeding. When the heater 12 is turned on to preheat the inside of the barrel 2 and the heat preservation cylinder 1, while the polyacrylamide raw material enters the inside of the barrel 2 for stirring and melting, the blower 17 is turned on. The heating wire 16 can heat the air at the air inlet 14. The hot air enters the inside of the heat preservation cylinder 1 through the pipeline 18, so that the temperature rises, thereby achieving the purpose of facilitating the melting of the polyacrylamide raw material. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0026] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereto. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations without creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. An anti-blocking extruder, comprising a heat preservation cylinder (1), a barrel (2) and a motor (3), characterized in that: Inside the heat preservation cylinder (1), an organic cylinder (2) is connected by welding through a fixing block. On one side of the heat preservation cylinder (1), a motor (3) is installed. The output end of the motor (3) is connected to a first screw rod (4) through a coupling. The first screw rod (4) is connected to the inside of the cylinder (2) through a bearing. On one side of the first screw rod (4), a second screw rod (5) which is connected to the cylinder (2) through a bearing is meshed. On the top of the cylinder (2), a feed cylinder (6) penetrating the heat preservation cylinder (1) is connected by welding. On the top of the feed cylinder (6), a feed inlet (7) is arranged. On one side of the feed inlet (7) at the top of the feed cylinder (6), a driving motor (8) is installed. The output end of the driving motor (8) is connected to a reciprocating screw rod (9) through a coupling. An unclogging frame (10) is threadedly connected to the outside of the reciprocating screw rod (9). Inside the feed cylinder (6), a guiding plate (11) is connected by welding. The reciprocating screw rod (9) is connected to the guiding plate (11) through a bearing.
2. The anti-clogging extruder according to claim 1, wherein: Inside the heat preservation cylinder (1), a heater (12) is installed. On one side of the top of the heat preservation cylinder (1), a heating box (13) is connected by welding.
3. The anti-clogging extruder according to claim 2, characterized in that: On one side of the heating box (13), an air inlet (14) is opened. Inside the air inlet (14), a filter screen (15) is connected by screws.
4. The anti-blocking extruder according to claim 3, characterized in that: Inside the heating box (13), a blower (17) is installed. On one side of the blower (17), a heating wire (16) is connected by a power cord.
5. The extruder for preventing blockage according to claim 2, wherein: A pipe (18) is connected between the heat preservation cylinder (1) and the heating box (13). On the bottom of the heat preservation cylinder (1), an air outlet (19) is opened.
6. The extruder with anti-blocking function according to claim 2, characterized in that: One end of the cylinder (2) is connected to a mold (20) through a flange. Inside the cylinder (2) and the mold (20), a discharge port (21) is opened.