Static elimination device for carton printing
By setting up an electrostatic elimination device at the exit of the printing mechanism of the carton printing machine, the adjustable ion air rod eliminates the static electricity of the cardboard, solving the printing quality and efficiency problems caused by the static electricity in carton printing, and achieving efficient and safe electrostatic neutralization effect.
Patent Information
- Application Number
- CN202421836819.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Uneven ink traces, poor adhesion, paper adhesion and positioning problems caused by carton printing during carton printing affect printing quality and efficiency.
The static static elimination mechanism is provided at the outlet of the printing mechanism, and a frame is formed using transverse and vertical ion air rods, and the position of the ion air rod is adjusted through the sliding plate and screw system to neutralize the static electricity on the board surface.
Significantly improve the clarity and aesthetics of printing patterns, reduce paper adhesion and damage, improve the continuity and efficiency of production lines, reduce costs, and enhance the versatility and safety of equipment.
Smart Images

Figure CN223161520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of carton printing, and particularly relates to an electrostatic elimination device for carton printing. Background Technique
[0002] A carton printing machine is an indispensable device in the packaging industry, used for printing words, patterns and other information on the surface of cartons. The printing process mainly includes key steps such as plate mounting, ink coating, embossing and paper feeding. However, during the printing process, the contact and friction between the carton and the equipment, as well as the printing process itself, will generate a large amount of static electricity. The existence of static electricity has a direct negative impact on the printing quality, mainly reflected in the following aspects: uneven ink: Static electricity may cause uneven distribution of ink, affecting the clarity and beauty of the printed pattern. Poor adhesion: Under the action of static electricity, the ink may not adhere firmly to the surface of the carton, resulting in poor printing effect. Paper adhesion: Static electricity causes the papers to attract each other, easily causing paper adhesion during the conveying process, affecting the continuity and efficiency of printing. Positioning problem: Static electricity may interfere with the positioning of the paper during the printing process, resulting in inaccurate positions of the printed patterns. Content of the Utility Model
[0003] The main purpose of the utility model is to provide an electrostatic elimination device for carton printing to solve the problems in the above background technique.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is: including a printing mechanism on a conveying mechanism, an electrostatic elimination mechanism is provided at the outlet of the printing mechanism, and the electrostatic elimination mechanism is arranged between two conveying mechanisms;
[0005] A lifting sliding plate is provided on a fixed plate in the electrostatic elimination mechanism, a horizontal ion wind rod is fixedly arranged on one side of the sliding plate opposite to the fixed plate, and two vertical ion wind rods that move relatively are arranged at both ends of one side of the fixed plate and the sliding plate. The horizontal ion wind rod and the vertical ion wind rod form a square frame, and the printed cardboard moves within the square frame.
[0006] Preferably, guide columns and lead screws are provided between both ends of the fixed plate and the sliding plate. One end of the guide column is fixed on the fixed plate, and the other end abuts against the sliding plate through a sliding sleeve and slides. One end of the lead screw is fixed on the fixed plate, and the other end is threadedly connected to the sliding plate through a lead screw sleeve.
[0007] Preferably, both ends of the fixed plate are fixed on the conveying mechanism, a first motor is fixedly arranged on one side of the conveying mechanism, a main shaft connected thereto is provided at the end of the output shaft of the first motor, the main shaft is connected to the lead screw through a bevel gear transmission mechanism, and both ends of the main shaft abut against the fixed plate through bearing seats and rotate.
[0008] Preferably, a rotating bidirectional lead screw is provided on one side of the fixed plate and the sliding plate. The two vertical ion blow guns are threadedly connected to both ends of the bidirectional lead screw through wire sleeves. A second motor is provided on one side of the bidirectional lead screw, and the output shaft of the second motor is connected to the middle of the bidirectional lead screw through a sprocket and a chain.
[0009] Preferably, the bidirectional lead screws on the fixed plate and the sliding plate are arranged in a staggered manner.
[0010] The utility model provides an electrostatic elimination device for carton printing, and the beneficial effects are as follows:
[0011] 1. The electrostatic elimination device can effectively neutralize the static charges on the surface of the cardboard, prevent problems such as uneven ink and poor adhesion, and significantly improve the clarity and overall aesthetics of the printed pattern. Eliminating static electricity can reduce the adhesion between papers, reduce paper breakage or waste caused by static electricity, and thus save costs.
[0012] 2. By automatically adjusting the position of the ion blow gun, the device can quickly adapt to cardboard of different sizes, reduce the downtime and manual adjustment caused by size changes, and improve the continuity and efficiency of the production line. The functions of lifting adjustment of the sliding plate and spacing adjustment of the vertical ion blow guns in the device enable the equipment to flexibly meet various production requirements, enhancing the versatility and adaptability of the machine.
[0013] 3. Through precise mechanical control, the need for manual adjustment is avoided, the direct contact between operators and high-speed rotating parts is reduced, and the safety of the workplace is improved. The automated and modular design reduces the complexity of daily maintenance, and it is easy to regularly inspect and clean the ion blow guns to ensure the continuous and stable electrostatic elimination effect. Description of the Drawings
[0014] The following further illustrates the utility model in conjunction with the drawings and embodiments:
[0015] Figure 1 is the front view of the overall structure of the utility model;
[0016] Figure 2 is the right side view of the electrostatic elimination mechanism of the utility model;
[0017] Figure 3 is the left side view of the electrostatic elimination mechanism of the utility model;
[0018] Figure 4 is the front view of the electrostatic elimination mechanism of the utility model;
[0019] In the figure: printing mechanism 1; conveying mechanism 2; static elimination mechanism 3; fixing plate 301; sliding plate 302; horizontal ion wind bar 303; guiding column 304; lead screw 305; vertical ion wind bar 306; main shaft 307; first motor 308; bevel gear transmission mechanism 309; bidirectional lead screw 310; second motor 311. Detailed implementation
[0020] As Figures 1 to 4 shown, an electrostatic elimination device for carton printing includes a printing mechanism 1 on a conveying mechanism 2, and an electrostatic elimination mechanism 3 is provided at the outlet of the printing mechanism 1. The electrostatic elimination mechanism 3 is arranged between two conveying mechanisms 2;
[0021] On the fixing plate 301 in the electrostatic elimination mechanism 3, there is a lifting sliding plate 302. On the side of the sliding plate 302 opposite to the fixing plate 301, a horizontal ion wind bar 303 is fixedly installed. At both ends of one side of the fixing plate 301 and the sliding plate 302, there are two relatively moving vertical ion wind bars 306. The horizontal ion wind bar 303 and the vertical ion wind bar 306 form a square frame, and the printed cardboard moves within the square frame. The lifting adjustment of the sliding plate 302 in the electrostatic elimination mechanism 3 can drive the horizontal ion wind bar 303, thereby adjusting the distance between the two horizontal ion wind bars 303. At the same time, the distance between the vertical ion wind bars 306 is also adjusted by relative movement, so as to adjust the size of the formed square frame to adapt to cardboard of different sizes. Through the vertical ion wind bar 306 and the horizontal ion wind bar 303, the static electricity on the cardboard can be eliminated in all directions.
[0022] The cardboard is transported by the conveying mechanism 2 to the printing mechanism 1 to complete the printing process. The electrostatic elimination mechanism 3 is installed at the outlet of the printing mechanism 1 to ensure that the cardboard is immediately subjected to electrostatic elimination after leaving the printing area.
[0023] The ion wind generated by the horizontal ion wind bar 303 and the vertical ion wind bar 306 covers the entire surface of the cardboard, neutralizing the static charges on the cardboard. By adjusting the lifting of the sliding plate 302 and the relative movement of the vertical ion wind bar 306, the size of the ion wind coverage area can be changed to adapt to cardboard of different sizes.
[0024] The adjustable characteristics of the sliding plate 302 and the vertical ion wind bar 306 allow the device to adapt to various cardboard sizes, improving production flexibility. The design of the ion wind bar ensures full coverage of the cardboard surface. Regardless of the size of the cardboard, static electricity can be effectively eliminated. By reducing the influence of static electricity, the printing effect can be significantly improved, and printing defects caused by static electricity can be avoided.
[0025] Preferably, guide posts 304 and lead screws 305 are provided between the two ends of the fixed plate 301 and the sliding plate 302. One end of the guide post 304 is fixed on the fixed plate 301, and the other end abuts against the sliding plate 302 through a sliding sleeve and slides thereon. One end of the lead screw 305 is fixed on the fixed plate 301, and the other end is threadedly connected to the sliding plate 302 through a nut sleeve. Rotating the lead screw 305 can drive the sliding plate 302 to perform lifting adjustment, and the guide post 304 can ensure the smoothness of its movement.
[0026] The guide post 304 guides the sliding plate to move up and down in a straight line direction, ensuring that it will not shift or shake during the lifting process and maintaining a stable running track. The guide post is usually cylindrical, with one end fixed on the fixed plate 301 and the other end passing through the sliding sleeve and connected to the sliding plate 302. The sliding sleeve can slide freely along the guide post but will not rotate, thus ensuring the linear movement of the sliding plate.
[0027] The lead screw 305 is a transmission element that converts rotational motion into linear motion. In this device, the rotation of the lead screw can drive the sliding plate 302 to perform lifting adjustment.
[0028] One end of the lead screw is fixed on the fixed plate 301, and the other end is threadedly connected to the sliding plate 302 through a nut sleeve. When the lead screw rotates, the nut sleeve will move up or down along the thread of the lead screw, thereby driving the sliding plate 302 to lift. The pitch of the lead screw determines the lifting speed and accuracy of the sliding plate.
[0029] By using an external drive source to rotate the lead screw 305, the lifting distance of the sliding plate 302 can be precisely controlled, and then the position of the transverse ion wind rod 303 can be adjusted to adapt to cardboard of different sizes. The combined use of the guide post 304 and the lead screw 305 not only ensures the stability and straightness of the sliding plate 302 but also improves the accuracy of position adjustment, which is crucial for a high-precision static elimination process.
[0030] Preferably, both ends of the fixed plate 301 are fixed on the conveying mechanism 2. A first motor 308 is fixedly provided on one side of the conveying mechanism 2. The output shaft end of the first motor 308 is provided with a main shaft 307 connected thereto. The main shaft 307 is connected to the lead screw 305 through a bevel gear transmission mechanism 309. Both ends of the main shaft 307 abut against the fixed plate 301 through bearing seats and rotate thereon. The first motor 308 drives the main shaft 307 to rotate and drives the lead screw 305 to rotate through the bevel gear transmission mechanism 309, so that the sliding plate 302 can be lifted and adjusted.
[0031] The first motor 308 serves as a power source. The first motor is responsible for providing the power for rotation to drive the entire lifting adjustment system. The motor is fixed on one side of the conveying mechanism 2, which is convenient for installation and maintenance and ensures the stability of the motor during operation.
[0032] The main shaft 307 serves as a connecting member between the first motor 308 and the bevel gear transmission mechanism 309, and is responsible for transmitting the rotational force of the motor. The two ends of the main shaft are supported on the fixed plate 301 through bearing seats, allowing it to rotate freely while maintaining the structural stability and positioning accuracy.
[0033] The bevel gear transmission mechanism 309 is used to change the direction of force transmission, converting the axial rotation of the main shaft 307 into the axial rotation of the lead screw 305 to achieve linear motion. It includes a pair of meshing bevel gears, one of which is installed on the main shaft 307 and the other is coaxially fixed to the lead screw 305.
[0034] Start the first motor 308, and the output shaft rotates accordingly. The output shaft of the motor directly drives the main shaft 307 connected to it to rotate. The bevel gear on the main shaft 307 meshes with the bevel gear on the lead screw 305, transmitting the rotational force to the lead screw 305. The lead screw 305 starts to rotate and, through a threaded connection with the nut sleeve of the sliding plate 302, pushes the sliding plate to rise or fall along the guide post 304. The lifting adjustment of the sliding plate 302 realizes the change in the position of the lateral ion wind rod 303, thus adapting to cardboard of different sizes.
[0035] Preferably, a rotating bidirectional lead screw 310 is provided on one side of the fixed plate 301 and the sliding plate 302. Two vertical ion wind rods 306 are threadedly connected to both ends of the bidirectional lead screw 310 through nut sleeves. A second motor 311 is provided on one side of the bidirectional lead screw 310, and the output shaft of the second motor 311 is connected to the middle of the bidirectional lead screw 310 through a sprocket and a chain. The second motor 311 is fixed on the fixed plate 301 or the sliding plate 302. When the second motor 311 drives the bidirectional lead screw 310 to rotate, the corresponding two vertical ion wind rods 306 can be driven to move relatively, thereby adjusting their spacing.
[0036] The bidirectional lead screw 310 has two sections of threads, and the directions of these two sections of threads are opposite, and are respectively threadedly connected to the nut sleeves on the two vertical ion wind rods 306. When the bidirectional lead screw rotates, the two nut sleeves will approach or move away from each other according to the different thread directions, thereby adjusting the distance between the two vertical ion wind rods 306.
[0037] The second motor 311 is responsible for providing power to drive the bidirectional lead screw 310 to rotate. The second motor is fixed on the fixed plate 301 or the sliding plate 302, and the output shaft of the motor is connected to the middle position of the bidirectional lead screw 310 through a sprocket and a chain. This transmission method can provide sufficient torque and ensure the smoothness and accuracy of the transmission.
[0038] The second motor 311 is started, causing its output shaft to rotate. The motor's output shaft transmits power to the bidirectional screw 310 via a sprocket and chain. As the bidirectional screw begins to rotate, the threads on its two ends, in opposite directions, cause the thread sleeves on the two vertical ion wind rods 306 connected to it to move closer or further away from each other. As the vertical ion wind rods move relative to each other, the distance between them changes, allowing them to accommodate cardboards of varying widths.
[0039] Preferably, the bidirectional screw rods 310 on the fixed plate 301 and the sliding plate 302 are staggered. The staggered arrangement enables the vertical ion wind rods 306 on the fixed plate 301 and the sliding plate 302 to overlap without interfering, thereby ensuring a larger adjustment space between the horizontal ion wind rods 303.
[0040] By staggering the bidirectional screw rods 310 on the fixed plate 301 and the sliding plate 302, the vertical ion wind rods 306 will not collide or obstruct each other during the adjustment process, and can maintain a good operating state even when the spacing between the horizontal ion wind rods 303 changes significantly.
[0041] The bidirectional screw rods 310 are not completely aligned on the fixed plate 301 and the sliding plate 302, but are intentionally offset by a certain distance. In this way, when the sliding plate 302 is raised or lowered, the vertical ion wind rods 306 will be spatially staggered due to the offset arrangement. Even if the spacing between the horizontal ion wind rods 303 is adjusted to a large distance, the vertical ion wind rods 306 will not come into physical contact.
[0042] The staggered arrangement increases the space for adjusting the spacing between the horizontal ion wind bars 303, allowing the equipment to accommodate a wider range of cardboard sizes. It also prevents interference between the vertical ion wind bars 306 during adjustment, reducing unnecessary downtime and adjustment time, and improving production efficiency. This design makes the static elimination device more flexible in processing cardboard of varying sizes, eliminating the need for frequent manual intervention and enhancing automation.
[0043] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.
Claims
1. An electrostatic elimination device for carton printing, including a printing mechanism (1) on a conveying mechanism (2), characterized in that: An electrostatic eliminator mechanism (3) is provided at the outlet of the printing mechanism (1), and the electrostatic eliminator mechanism (3) is arranged between two conveying mechanisms (2); A lifting sliding plate (302) is provided on the fixed plate (301) in the electrostatic eliminator mechanism (3). A transverse ion air bar (303) is fixedly provided on the side of the sliding plate (302) opposite to the fixed plate (301). Two vertical ion air bars (306) that move relatively are provided at both ends on one side of the fixed plate (301) and the sliding plate (302). The transverse ion air bar (303) and the vertical ion air bar (306) form a square frame, and the printed cardboard moves within the square frame.
2. The static elimination device for carton printing according to claim 1 is characterized in that: A guide post (304) and a lead screw (305) are provided between both ends of the fixed plate (301) and the sliding plate (302). One end of the guide post (304) is fixed on the fixed plate (301), and the other end abuts against the sliding plate (302) through a sliding sleeve and slides. One end of the lead screw (305) is fixed on the fixed plate (301), and the other end is threadedly connected to the sliding plate (302) through a lead screw sleeve.
3. The static elimination device for carton printing according to claim 2, characterized in that: Both ends of the fixed plate (301) are fixed on the conveying mechanism (2). A first motor (308) is fixedly provided on one side of the conveying mechanism (2). A main shaft (307) connected thereto is provided at the end of the output shaft of the first motor (308). The main shaft (307) is connected to the lead screw (305) through a bevel gear transmission mechanism (309). Both ends of the main shaft (307) abut against the fixed plate (301) through bearing seats and rotate.
4. The electrostatic eliminator for carton printing according to claim 1, characterized in that: A rotating bidirectional lead screw (310) is provided on one side of the fixed plate (301) and the sliding plate (302). The two vertical ion air bars (306) are threadedly connected to both ends of the bidirectional lead screw (310) through lead screw sleeves. A second motor (311) is provided on one side of the bidirectional lead screw (310). The output shaft of the second motor (311) is connected to the middle of the bidirectional lead screw (310) through a sprocket and a chain.
5. The static elimination device for carton printing according to claim 4, characterized in that: The bidirectional lead screws (310) on the fixed plate (301) and the sliding plate (302) are arranged in a staggered manner.