Carbon body feeding assembly device
Through the combination of linear vibrating feeder and feeding slide rail, the automatic feeding of carbon bodies is achieved, which solves the problem of low automation in the carbon brush assembly process, improves feeding efficiency and reduces labor costs and dust exposure risks.
Patent Information
- Application Number
- CN202422451645.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing carbon brush assembly process has low degree of automation, slow manual feeding speed and high cost, and the dusty environment is harmful to workers' health.
The linear vibrating feeder and feeding slide rail are combined to transport carbon bodies through high-frequency vibration, and the deflection fixtures and feed cylinders are used to push the carbon bodies into the feeding slide chute to achieve automatic feeding.
Improves material supply efficiency, saves labor costs, reduces dust exposure risks, and improves production efficiency and safety.
Smart Images

Figure CN223162537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon body feeding, in particular to a carbon body feeding component device. Background Technique
[0002] A carbon brush is an important component used in electrical equipment such as motors and generators. It mainly has functions such as conducting electricity, commutation, and protection. Conducting electricity: During the operation of a motor or generator, the carbon brush is in close contact with the rotating commutator or slip ring, transmitting current from the power source to the rotor winding, or transmitting the current in the rotor winding back to the power source. The carbon brush has good electrical conductivity, ensuring the stable transmission of current. Commutation: In a DC motor, the carbon brush also plays a role in commutation. When the motor rotor rotates, the carbon brush contacts different segments of the commutator, changing the direction of the current, so that the current in the rotor winding always remains in one direction, thereby generating a continuous rotational torque. Protection: The carbon brush can lubricate the surface of the commutator or slip ring to reduce wear. Since the hardness of the carbon brush is relatively low, when it contacts the commutator or slip ring, the carbon brush will wear first, reducing the wear of the commutator or slip ring. In addition, the carbon brush has good electrical conductivity and is sintered according to different material ratios, having different electrical signal properties, protecting the safe operation of the motor or generator.
[0003] Currently, during the process of assembling carbon brushes, the degree of automation is low. When inserting the carbon body into the brush shell, it is necessary to manually insert the carbon body into the cavity of the brush shell. This manual feeding method has a slow feeding speed and consumes a large amount of labor costs, resulting in an increase in the production cost of carbon brushes. At the same time, a large amount of dust in the working environment will also affect the health of workers. Therefore, a carbon body feeding component device is proposed to replace the manual feeding method to solve this problem. Summary of the Invention
[0004] The utility model provides a carbon body feeding component device to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] The carbon body feeding component device includes a linear vibration feeder fixing frame. The top of the linear vibration feeder fixing frame is fixedly connected with a linear vibration feeder. The top of the linear vibration feeder is fixedly connected with a feeding slide rail. The surface of the feeding slide rail is fixedly connected with a carbon body retaining piece. The inner wall of the feeding slide rail is lapped with a carbon body. The top of the feeding slide rail is fixedly connected with a carbon body pressing piece. One end of the feeding slide rail is fixedly connected with a deflection fixing piece.
[0007] The further improvement of the technical solution of the utility model lies in that: a carbon body positioning pressing piece with a notch on its surface is lapped at the bottom of the deflection fixing piece, and a guiding piece is fixedly connected to the bottom of the carbon body positioning pressing piece.
[0008] A further improvement of the technical solution of the present utility model lies in that: a support plate is fixedly connected to the bottom of the guiding member, and a connecting member is fixedly connected to the bottom of the support plate.
[0009] A further improvement of the technical solution of the present utility model lies in that: a support column is fixedly connected to the inside of the connecting member, and a mounting member is fixedly connected to the bottom of the support column.
[0010] A further improvement of the technical solution of the present utility model lies in that: a feeding chute is formed on the surface of the guiding member, and a fixing piece is fixedly connected to one side of the top of the support plate.
[0011] A further improvement of the technical solution of the present utility model lies in that: a feeding cylinder is fixedly connected to one side of the fixing piece, an ejector rod is fixedly connected to the output end of the feeding cylinder, and one end of the ejector rod penetrates through the guiding member and is slidably connected to the inside of the feeding chute.
[0012] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:
[0013] The present utility model provides a carbon body feeding component device. Through the setting of a linear vibration feeder in cooperation with a feeding slide rail, while the feeding slide rail generates high-frequency vibration, the carbon body is conveyed forward along the feeding slide rail, so that the carbon body rotates 90 degrees from the deflection fixing member and then falls into the feeding chute. The feeding cylinder pushes the ejector rod to push the carbon body out along the feeding chute and into a special carbon body assembly jig device. Compared with manual feeding, the feeding efficiency is higher, the labor cost can be saved, and workers are prevented from working in a multi-dust environment for a long time, making it more convenient to use. [[ID= seventeen]] BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the front view structural schematic diagram of the present utility model;
[0015] Figure 2 is the side view structural schematic diagram of the present utility model;
[0016] Figure 3 is the rear view structural schematic diagram of the present utility model;
[0017] Figure 4 is the structural schematic diagram of the feeding part of the present utility model;
[0018] Figure 5 is the structural schematic diagram of the feeding part of the present utility model.
[0019] In the figure: 1. Linear vibration feeder fixing bracket; 2. Linear vibration feeder; 3. Feeding slide rail; 4. Carbon body baffle; 5. Carbon body; 6. Carbon body pressing piece; 7. Deflection fixing piece; 8. Mounting piece; 9. Support column; 10. Connecting piece; 11. Support plate; 12. Guide piece; 13. Feeding chute; 14. Carbon body positioning pressing piece; 15. Fixing piece; 16. Feeding cylinder; 17. Ejector rod. Detailed implementation manner
[0020] The following further elaborates on the present utility model in conjunction with embodiments: Embodiment
[0021] As Figures 1-5 shown, the present utility model provides a carbon body feeding component device, including a linear vibration feeder fixing bracket 1. A linear vibration feeder 2 is fixedly connected to the top of the linear vibration feeder fixing bracket 1. A feeding slide rail 3 is fixedly connected to the top of the linear vibration feeder 2. A carbon body baffle 4 is fixedly connected to the surface of the feeding slide rail 3. A carbon body 5 is lapped on the inner wall of the feeding slide rail 3. A carbon body pressing piece 6 is fixedly connected to the top of the feeding slide rail 3. A deflection fixing piece 7 is fixedly connected to one end of the feeding slide rail 3.
[0022] In this embodiment, during feeding, the linear vibration feeder 2 is started, causing the feeding slide rail 3 to generate high-frequency vibration. As a result, the carbon body 5 in the feeding slide rail 3 enters the deflection fixing piece 7 along the feeding slide rail 3. Meanwhile, during the vibration process, due to the arrangement of the carbon body pressing piece 6, it can prevent the carbon body 5 from falling off from the inside of the feeding slide rail 3. When the carbon body 5 enters the deflection fixing piece 7, under the guidance of the deflection fixing piece 7, it deflects by ninety degrees and then drops into the feeding chute 13. Subsequently, the feeding cylinder 16 is started, causing the ejector rod 17 to slide along the feeding chute 13 and push the carbon body 5 forward, pushing it out from the end of the feeding chute 13 and pushing it into the external clamping member to complete the feeding. Embodiment
[0023] As Figures 1-5 shown, based on Embodiment 1, the present utility model provides a technical solution: Preferably, a linear vibration feeder 2 is fixedly connected to the top of the linear vibration feeder fixing bracket 1. A feeding slide rail 3 is fixedly connected to the top of the linear vibration feeder 2. A carbon body baffle 4 is fixedly connected to the surface of the feeding slide rail 3. A carbon body 5 is lapped on the inner wall of the feeding slide rail 3. A carbon body pressing piece 6 is fixedly connected to the top of the feeding slide rail 3. A deflection fixing piece 7 is fixedly connected to one end of the feeding slide rail 3. A carbon body positioning pressing piece 14 with a notch on its surface is lapped at the bottom of the deflection fixing piece 7. A guide piece 12 is fixedly connected to the bottom of the carbon body positioning pressing piece 14. A support plate 11 is fixedly connected to the bottom of the guide piece 12. A connecting piece 10 is fixedly connected to the bottom of the support plate 11. A support column 9 is fixedly connected to the inside of the connecting piece 10. A mounting piece 8 is fixedly connected to the bottom of the support column 9.
[0024] In this embodiment, by starting the linear vibrating feeder 2, the feeding slide rail 3 generates high-frequency vibration, so that the carbon body 5 in the feeding slide rail 3 enters the deflection fixing member 7 along the feeding slide rail 3. At the same time, during the vibration process, the setting of the carbon body pressing piece 6 can prevent the carbon body 5 from falling off from the inside of the feeding slide rail 3 during feeding. When the carbon body 5 enters the deflection fixing member 7, under the guidance of the deflection fixing member 7, it deflects 90 degrees and then falls into the feeding chute 13. Subsequently, the feeding cylinder 16 is started, so that the ejector rod 17 slides along the feeding chute 13 and pushes the carbon body 5 forward, pushing it out from the end of the feeding chute 13 and pushing it into the external clamping member to complete the feeding. Embodiment
[0025] As Figures 1-5 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, a linear vibrating feeder 2 is fixedly connected to the top of the linear vibrating feeder fixing frame 1. The top of the linear vibrating feeder 2 is fixedly connected to a feeding slide rail 3. A carbon body retaining piece 4 is fixedly connected to the surface of the feeding slide rail 3. A carbon body 5 is lapped on the inner wall of the feeding slide rail 3. A carbon body pressing piece 6 is fixedly connected to the top of the feeding slide rail 3. One end of the feeding slide rail 3 is fixedly connected to a deflection fixing member 7. A feeding chute 13 is formed on the surface of the guiding member 12. A fixing piece 15 is fixedly connected to one side of the top of the support plate 11. A feeding cylinder 16 is fixedly connected to one side of the fixing piece 15. The output end of the feeding cylinder 16 is fixedly connected to an ejector rod 17. One end of the ejector rod 17 penetrates through the guiding member 12 and is slidably connected to the inside of the feeding chute 13.
[0026] In this embodiment, by starting the linear vibrating feeder 2, the feeding slide rail 3 generates high-frequency vibration, so that the carbon body 5 in the feeding slide rail 3 enters the deflection fixing member 7 along the feeding slide rail 3. At the same time, during the vibration process, the setting of the carbon body pressing piece 6 can prevent the carbon body 5 from falling off from the inside of the feeding slide rail 3 during feeding. When the carbon body 5 enters the deflection fixing member 7, under the guidance of the deflection fixing member 7, it deflects 90 degrees and then falls into the feeding chute 13. Subsequently, the feeding cylinder 16 is started, so that the ejector rod 17 slides along the feeding chute 13 and pushes the carbon body 5 forward, pushing it out from the end of the feeding chute 13 and pushing it into the external clamping member to complete the feeding.
[0027] Next, the working principle of the carbon body feeding component device will be specifically described.
[0028] As Figures 1-5As shown, during feeding, the linear vibrating feeder 2 is started, causing the feeding slide rail 3 to generate high-frequency vibrations. As a result, the carbon body 5 within the feeding slide rail 3 enters the deflection fixing member 7 along the feeding slide rail 3. Meanwhile, during the vibration process, due to the provision of the carbon body pressing piece 6, it is possible to prevent the carbon body 5 from falling off from the inside of the feeding slide rail 3 during feeding. When the carbon body 5 enters the deflection fixing member 7, under the guidance of the deflection fixing member 7, it deflects by ninety degrees and then drops into the feeding chute 13. Subsequently, the feeding cylinder 16 is started, causing the ejector rod 17 to slide along the feeding chute 13 and push the carbon body 5 forward, pushing it out from the end of the feeding chute 13 and into the external clamping member to complete the feeding.
[0029] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.
Claims
1. Carbon body feeding component device, including a linear vibration feeder fixing frame (1), characterized in that: The top of the linear vibration feeder fixing frame (1) is fixedly connected with a linear vibration feeder (2). The top of the linear vibration feeder (2) is fixedly connected with a feeding slide rail (3). The surface of the feeding slide rail (3) is fixedly connected with a carbon body baffle (4). The inner wall of the feeding slide rail (3) is lapped with a carbon body (5). The top of the feeding slide rail (3) is fixedly connected with a carbon body pressing piece (6). One end of the feeding slide rail (3) is fixedly connected with a deflection fixing piece (7).
2. The carbon body feeding component device according to claim 1, wherein: The bottom of the deflection fixing piece (7) is lapped with a carbon body positioning pressing piece (14) with a notch on its surface. The bottom of the carbon body positioning pressing piece (14) is fixedly connected with a guiding piece (12).
3. The carbon body feeding component device according to claim 2, wherein: The bottom of the guiding piece (12) is fixedly connected with a support plate (11). The bottom of the support plate (11) is fixedly connected with a connecting piece (10).
4. The carbon body feeding component device according to claim 3, characterized in that: A support column (9) is fixedly connected inside the connecting piece (10). The bottom of the support column (9) is fixedly connected with a mounting piece (8).
5. The carbon body feeding component device according to claim 3, characterized in that: A feeding chute (13) is formed on the surface of the guiding piece (12). One side of the top of the support plate (11) is fixedly connected with a fixing piece (15).
6. The carbon body feeding component device according to claim 5, characterized in that: One side of the fixing piece (15) is fixedly connected with a feeding cylinder (16). The output end of the feeding cylinder (16) is fixedly connected with a push rod (17). One end of the push rod (17) penetrates through the guiding piece (12) and is slidably connected with the inside of the feeding chute (13).