Sorting trolley adapting to inclined track

By designing the inclined stabilization components and the cargo bearing and output mechanism on the sorting truck, the problem of the tilt drop of the cargo on the inclined track is solved, and the stable transportation of goods is achieved.

CN223162567UActive Publication Date: 2025-07-29HANGZHOU COMFIRMWARE TECH CO LTD
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Patent Information

Application Number
CN202422481196.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-29
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

When existing roundabout belt sorting machines run on inclined tracks of multi-layer structures, the sorting truck is prone to tilting, causing cargo to fall.

Method used

A sorting truck adapted to inclined tracks is designed, and the inclined stabilization component and cargo load-bearing output mechanism are used. Through the cooperation of the horizontal auxiliary wheel and the auxiliary track, the horizontal posture of the sorting truck during the uphill and downhill process is maintained to avoid cargo tilting.

Benefits of technology

It effectively prevents the tilt and fall of the cargo during the uphill and downhill process, and ensures the stable transportation of the cargo.

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Abstract

The utility model provides a sorting trolley adapting to an inclined track. The sorting trolley comprises a frame, a supporting and guiding roller group, an inclined stabilizing assembly and a goods bearing and outputting mechanism, the supporting guide roller set is installed on the frame and used for being matched with an annular rail of the sorting machine. The inclination stabilizing assembly comprises a support, a horizontal beam and a horizontal auxiliary wheel. The support is fixed on a frame; and the horizontal beam is rotationally connected with the support. And the horizontal beam is rotationally connected with a horizontal auxiliary wheel. The rotating axis between the horizontal beam and the support does not coincide with the central axis of the horizontal auxiliary wheel. And the cargo bearing and outputting mechanism is mounted on the horizontal beam. According to the utility model, the horizontal auxiliary wheel is matched with the auxiliary track, so that the horizontal beam is kept in a horizontal posture when the frame is inclined in the uphill or downhill process of the sorting trolley, thereby ensuring that the cargo bearing and outputting mechanism is not inclined and preventing cargoes from falling off when the sorting trolley is uphill.
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Description

Technical Field

[0001] The utility model belongs to the technical field of logistics sorting equipment, and particularly relates to a sorting trolley adapted to an inclined track. Background Art

[0002] The loop cross-belt sorter includes a trolley system and a track system. The trolley system consists of several sorting trolleys connected end to end. The sorting trolleys are connected end to end through rod end spherical plain bearings to form a closed loop. Most loop cross-belt sorters adopt a single-layer structure, which can achieve rapid processing of goods; however, when dealing with multi-scene sorting types, in order to increase the number of bays, the floor area is very large.

[0003] The multi-layer loop cross-belt sorter can make full use of the vertical space to increase the number of bays within a limited floor area and achieve a greater sorting and processing capacity. The patent application with the publication number of CN112499145 A provides a linear cross-belt sorter; it connects multiple layers of tracks into a large three-dimensional loop track structure; however, when the sorting trolley goes uphill or downhill in this three-dimensional loop track structure, it will tilt, thereby bringing the risk of goods falling. Summary of the Invention

[0004] The purpose of the utility model is to provide a sorting trolley adapted to an inclined track.

[0005] A sorting trolley adapted to an inclined track provided by the utility model includes a vehicle frame, a support and guiding roller group, an inclination stabilizing assembly, and a goods loading and output mechanism; the support and guiding roller group is installed on the vehicle frame and is used to cooperate with the loop track of the sorter. The inclination stabilizing assembly includes a support, a horizontal beam, and a horizontal auxiliary wheel. The support is fixed on the vehicle frame; the horizontal beam is rotatably connected to the support. A horizontal auxiliary wheel is rotatably connected to the horizontal beam. The rotation axis between the horizontal beam and the support does not coincide with the central axis of the horizontal auxiliary wheel. The goods loading and output mechanism is installed on the horizontal beam.

[0006] Preferably, the support and the horizontal auxiliary wheel are respectively connected to both ends of the horizontal beam.

[0007] Preferably, there are two horizontal auxiliary wheels in total. The two horizontal auxiliary wheels with coincident axes are respectively arranged on both sides of the horizontal beam.

[0008] Preferably, the support is installed at the front end of the top surface of the vehicle frame.

[0009] Preferably, the support and guiding roller group includes two main running wheels and one or more guiding wheels; the two coaxial running wheels are respectively rotatably connected to both sides of the tail end of the vehicle frame.

[0010] Preferably, the vehicle frame is in a T shape and includes a longitudinal beam and a cross beam at the tail end; two coaxial main traveling wheels are respectively rotatably connected to both ends of the cross beam. A guide wheel with a vertically arranged axis is rotatably connected to the bottom of the vehicle frame.

[0011] Preferably, a spherical pair connecting member is provided at the tail end of the vehicle frame. The spherical pair connecting member is used to connect two adjacent sorting trolleys; the rotation center of the spherical pair is located on the axis of the main traveling wheel.

[0012] Preferably, the vehicle frame is in a T shape and includes a longitudinal beam and a cross beam at the tail end; two coaxial main traveling wheels are respectively rotatably connected to both ends of the cross beam. A guide wheel with a vertically arranged axis is rotatably connected to the bottom of the vehicle frame.

[0013] Preferably, the cargo-carrying output mechanism includes a turnover mechanism and a tray. The turnover mechanism is installed on the horizontal beam, and the locking and unlocking of the tray are controlled by a power element.

[0014] Preferably, the turnover mechanism uses an electromagnet.

[0015] Preferably, the cargo-carrying output mechanism includes a turnover mechanism and a tray. The turnover mechanism is installed on the horizontal beam, and the lower package structure at the grid opening of the sorting machine drives the turnover mechanism to release the locking of the tray.

[0016] Preferably, the turnover mechanism includes a support base, a locking rod, a turning base, a limit locking member, a return spring, and a trigger member. The turning base and the top of the support base form a first rotating pair. The common axis of the first rotating pair is parallel to the traveling direction of the sorting trolley. The trigger member and the turning base form a second rotating pair. The rotation axis of the second rotating pair is perpendicular to the rotation axis of the first rotating pair. An inclined trigger plate corresponding to the lower package structure at the grid opening of the sorting machine is provided on the trigger member.

[0017] In the initial state, along the traveling direction of the sorting trolley, the bottom surface of the inclined trigger plate gradually rises; the locking rod is fixed on the support base; the limit locking member is fixed on the lower surface of the trigger member and is located directly above the locking rod. A limit groove is provided at the bottom of the limit locking member. In the initial state, the limit groove is engaged with the locking rod. When the limit locking member rotates upward with the trigger member, the limit groove is disengaged from the locking rod. A return spring is provided between the trigger member and the turning base.

[0018] Preferably, two inclined trigger plates are provided on the trigger member on both sides of the common axis of the first rotating pair, so that the turnover mechanism can turn to both sides, increasing the number of grid openings that can be arranged.

[0019] Preferably, the turnover mechanism further includes a limit buffer structure. The limit buffer structure includes one or two limit plates located on both sides of the rotation axis of the first rotating pair; a limit surface for providing limit to the overturned base after overturning and tilting is provided on the limit plate.

[0020] The beneficial effects of the present utility model are as follows:

[0021] In the present utility model, an inclination stabilizing assembly is provided; one end of the horizontal beam in the inclination stabilizing assembly is rotatably supported on the support, and a horizontal auxiliary wheel is provided at the other end; by cooperating the horizontal auxiliary wheel with an auxiliary track, the relative positions of the rotation axis between the horizontal beam and the support and the rotation center of the horizontal auxiliary wheel can be kept unchanged during the uphill or downhill process of the sorting trolley, so that the horizontal beam maintains a horizontal posture when the vehicle frame is inclined, thereby ensuring that the cargo carrying and output mechanism will not tilt and avoiding the goods from falling when the sorting trolley goes uphill. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of Embodiment 1 of the present utility model.

[0023] Figure 2 It is a schematic diagram of the sorting trolley provided in Embodiment 1 of the present utility model on an inclined track.

[0024] Figure 3 It is a three-dimensional schematic diagram of Embodiment 2 of the present utility model.

[0025] Figure 4 It is a side schematic diagram of Embodiment 2 of the present utility model.

[0026] Figure 5 It is an installation schematic diagram of the cargo carrying and output mechanism in Embodiment 2 of the present utility model.

[0027] Reference Numerals: 1, vehicle frame; 2, secondary plate; 3, support and guiding roller group; 3-1, main traveling wheel; 3-2, guiding wheel; 4, inclination stabilizing assembly; 4-1, support; 4-2, horizontal beam; 4-3, horizontal auxiliary wheel; 5, cargo carrying and output mechanism; 6, sorting machine annular track; 7, auxiliary track; 8, turnover mechanism; 8-1, support base; 8-2, locking rod; 8-3, overturned base; 8-3-1, turnover rod; 8-4, limit locking member; 8-4-1, limit groove; 8-4-2, guiding portion; 8-5, limit buffer structure; 8-5-1, connecting plate; 8-5-2, limit pad; 9, tray. Detailed Embodiments

[0028] The present utility model will be further described below with reference to the accompanying drawings.

[0029] Embodiment 1

[0030] AsFigure 1 As shown in the figure, a sorting trolley adapted to an inclined track includes a vehicle frame 1, a secondary plate 2, a support and guiding roller set 3, an inclination stabilizing assembly 4, and a cargo carrying and output mechanism 5. The cargo carrying and output mechanism 5 is mounted on the vehicle frame 1 through the inclination stabilizing assembly 4.

[0031] In this embodiment, the cargo carrying and output mechanism 5 adopts a conveyor belt structure, making the sorting trolley a cross-belt trolley. Since the conveyor belt structure outputs a conventional structure, the Figure 1 conveyor belt structure in the figure is simplified and replaced by a dashed-line frame.

[0032] The secondary plate 2 is mounted at the bottom of the vehicle frame and is used to cooperate with the linear motor to provide power to the sorting trolley in a non-contact manner. The inclination stabilizing assembly 4 is used to cooperate with an auxiliary track additionally provided on the annular track of the sorter. When the vehicle frame 1 is inclined, the cargo carrying and output mechanism 5 is maintained in a horizontal posture.

[0033] The support and guiding roller set 3 includes two traveling wheels 3-1 and a guiding wheel 3-2; the vehicle frame 1 is in a T shape and includes a longitudinal beam and a cross beam at the tail end; the two coaxial traveling wheels 3-1 are respectively rotatably connected to both sides of the tail end of the vehicle frame 1. The guiding wheel 3-2 with a vertically arranged axis is rotatably connected to the bottom of the tail end of the vehicle frame 1.

[0034] The traveling wheels 3-1 are used to cooperate with the support rail groove in the annular track of the sorter to provide support for the sorting trolley. The guiding wheel 3-2 is used to cooperate with the guiding and limiting surface in the annular track of the sorter to provide guiding for the sorting trolley 3 in the horizontal direction. The support rail groove and the guiding and limiting surface in the annular track are the same as those in the prior art and will not be elaborated here.

[0035] The inclination stabilizing assembly 4 includes a support 4-1, a horizontal beam 4-2, and a horizontal auxiliary wheel 4-3. The bottom end of the support 4-1 is fixed to the front end of the top of the vehicle frame 1; one end of the horizontal beam 4-2 is rotatably connected to the top end of the support 4-1. Both sides of the other end of the horizontal beam 4-2 are rotatably connected with the horizontal auxiliary wheels 4-3.

[0036] As Figure 2 shown, during the working process, the horizontal auxiliary wheels 4-3 are supported in the auxiliary rail groove above the annular track of the sorter; both ends of the horizontal beam 4-2 are supported by the support 4-1 and the horizontal auxiliary wheels 4-3 (specifically, a support structure based on a hinge support); by adjusting the position and shape of the auxiliary rail groove, the relative position between the rotation axis between the horizontal beam 4-2 and the support 4-1 and the rotation center of the horizontal auxiliary wheels 4-3 can be kept unchanged, so that the posture of the horizontal beam 4-2 remains unchanged during the entire uphill or downhill process of the sorting trolley; ensuring the horizontal posture of the cargo carrying and output mechanism 5 during the uphill and downhill processes.

[0037] Among two adjacent sorting carts, the tail end of the frame 1 of the previous sorting cart and the head end of the frame 1 of the subsequent sorting cart form a spherical pair through a spherical eye bearing.

[0038] The rotation center of the spherical pair between the frames 1 of two adjacent sorting carts is on the rotation axis of the traveling wheels 3-1 of the previous sorting cart; thus, relative rotation can occur at the change of the climbing inclination angle of the two sorting carts, and the distance between the axes of the traveling wheels in two adjacent sorting carts will not change, so as to achieve the effect that each sorting cart approximately has two sets of front and rear traveling wheels; it can avoid the change of the inclination angle of the frame caused by the change of the distance between the axes of the traveling wheels, and ensure that the cargo carrying and output mechanism 5 on the horizontal beam 4-2 can be stable in a horizontal posture.

[0039] The working principle of the present utility model is as follows:

[0040] Multiple connected sorting carts circulate in a three-dimensional annular track with an uphill and downhill structure, and the received goods are sent to the specified sorting compartments. During the uphill and downhill process, the horizontal auxiliary wheels 4-3 are used in cooperation with the auxiliary track added above the sorting machine annular track to keep the horizontal posture of the cargo carrying and output mechanism 5, and avoid the goods from falling due to the inclination of the cargo carrying and output mechanism 5.

[0041] Embodiment 2

[0042] As Figure 3 shown, a sorting cart adapted to an inclined track. The difference between this embodiment and Embodiment 1 lies in: the structure of the cargo carrying and output mechanism 5 is different. The cargo carrying and output mechanism 5 adopts a passive turnover structure, which includes a turnover mechanism 8 and a tray 9. The turnover mechanism 8 is installed on the horizontal beam 4-2 of the inclination stabilizing assembly 4. The tray 9 is installed on the turnover mechanism 8.

[0043] The turnover mechanism 8 is used to support the tray 9 and is unlocked passively under the drive of the lower package assembly in the sorting machine, so that the tray 9 turns over to complete the lower package.

[0044] As Figure 4 and Figure 5 shown, the turnover mechanism 8 includes a support base 8-1, a locking rod 8-2, a turning base 8-3, a limit locking member 8-4, a return spring, a trigger member 8-5 and a limit buffer structure 8-6. The support base 8-1 includes two vertical plates arranged at intervals. The bottom ends of the two vertical plates are both fixed to the horizontal beam 4-2. The two vertical plates are arranged at intervals along the traveling direction of the sorting cart. The two ends of the locking rod 8-2 are respectively fixed to the two vertical plates.

[0045] Two flipping rods 8-3-1 are fixedly arranged at intervals at the bottom of the flipping base 8-3. The bottom ends of the two flipping rods 8-3-1 of the flipping base 8-3 and the top ends of two vertical plates respectively form coaxial first rotating pairs through hinge shafts. The common axis of the first rotating pairs is parallel to the arrangement direction of the two vertical plates.

[0046] The trigger member 8-5 and the bottom of the rear end of the flipping base 8-3 form a second rotating pair. The axis of rotation of the second rotating pair is perpendicular to the axis of rotation of the first rotating pair. Two inclined trigger plates are arranged on the trigger member 8-5 and are respectively located on both sides of the support base 8-1. In the initial state, along the traveling direction of the sorting trolley, the bottom surface of the inclined trigger plate gradually rises; the two inclined trigger plates are used to cooperate with the lower package trigger components installed on the inner and outer sides of the sorting machine track to unlock the flipping base 8-3 and the tray 9.

[0047] The limit locking member 8-4 is fixed on the lower surface of the trigger member 8-5 and is located directly above the locking rod 8-2. A limit groove 8-4-1 is opened at the bottom of the limit locking member 8-4. The two ends of the limit groove 8-4-1 are respectively located on the two side surfaces of the limit locking member 8-4. In the initial state, the limit groove 8-4-1 is clamped with the locking rod 8-2 to lock the position of the flipping base 8-3. When the limit locking member 8-4 rotates upward with the trigger member 8-5, the limit groove 8-4-1 is disengaged from the locking rod 8-2. The two ends of the return spring are respectively fixed to the trigger member 8-5 and the flipping base 8-3. The return spring is used to provide elastic force for the rotating transmission plate member, thereby driving the limit locking member 8-4 to have a tendency to rotate downward, so that the limit locking member 8-4 abuts against the locking rod 8-2.

[0048] The limit buffer structure 8-6 is installed at the top of the vertical plate near the front end of the sorting trolley. The limit buffer structure 8-6 includes two limit plates 8-6-1. The two limit plates 8-6-1 are respectively fixed at the tops of both sides of the vertical plate. Two limit surfaces are arranged at the tops of the adjacent sides of the two limit plates 8-6-1; the two limit surfaces are arranged in a V shape. The limit surfaces respectively provide limits for the flipping of the flipping base 8-3 to both sides. The distances from the two limit surfaces to the axis of rotation of the flipping base 8-3 are equal to the distances from the side surface of the flipping rod 8-3-1 to the axis of rotation of the flipping base 8-3, thereby ensuring that the flipping rod 8-3-1 and the limit surface can be in surface contact and improving the support stability of the limit surface for the flipping rod 8-3-1.

[0049] As Figure 3 shown, the limit groove 4-1 divides the bottom surface of the limit locking member 7 into two symmetrically arranged guiding parts 4-2.

[0050] The double-sided turnover trolley has three working states, namely the locked state, the inner unlocking state, and the outer unlocking state. When the limit locking member 7 is in the locked state, the locking rod 5 is clamped in the limit groove 4-1; the top surface of the flipping base 6 is in a horizontal state.

[0051] When the limit locking member 7 is in the inner unlocking state or the outer unlocking state, the limit groove 4-1 is separated from the locking rod 5, the locking of the limit locking member 7 to the turning base 6 is released, and the turning base 6 turns to the inner side or the outer side to the extreme state. The turning rod 6-1 at the front end of the turning base 6 contacts the inner or outer limit pad 8-2. The locking rod 5 contacts the middle part of the corresponding guiding part 4-2 on the limit locking member 7.

[0052] During the conversion of the double-sided turnover trolley from the inner unlocking state or the outer unlocking state to the locking state, the locking rod 5 can be re-inserted into the limit groove 4-1.

[0053] In some embodiments, rounded corners are provided at both side edges of the notch of the limit groove 4-1.

[0054] Embodiment 3

[0055] A sorting trolley adapted to an inclined track. The difference between this embodiment and Embodiment 1 lies in: the structure of the goods carrying and output mechanism 5 is different. The goods carrying and output mechanism 5 adopts an active turnover structure; in the active turnover structure, the tray controls the locking and unlocking of the turnover mechanism by the energization and de-energization of the electromagnet installed on the sorting trolley.

Claims

1. A sorting trolley adapted to an inclined track, comprising a vehicle frame (1), a support and guiding roller set (3) and a cargo carrying and output mechanism (5); the support and guiding roller set (3) is installed on the vehicle frame (1) and is used to cooperate with the annular track of the sorting machine; characterized in that: The sorting trolley further includes an inclination stabilizing assembly (4); the inclination stabilizing assembly (4) includes a support (4-1), a horizontal beam (4-2) and a horizontal auxiliary wheel (4-3); the support (4-1) is fixed on the vehicle frame (1); the horizontal beam (4-2) is rotatably connected to the support (4-1); a horizontal auxiliary wheel (4-3) is rotatably connected to the horizontal beam (4-2); the rotation axis between the horizontal beam (4-2) and the support (4-1) does not coincide with the central axis of the horizontal auxiliary wheel (4-3); the goods-carrying output mechanism (5) is installed on the horizontal beam (4-2).

2. The sorting trolley adapted to an inclined track according to claim 1, characterized in that: The support (4-1) and the horizontal auxiliary wheel (4-3) are respectively connected to two ends of the horizontal beam (4-2).

3. The sorting trolley adapted to an inclined track according to claim 1, wherein: There are two horizontal auxiliary wheels (4-3) in total; the two horizontal auxiliary wheels (4-3) with coincident axes are respectively arranged on both sides of the horizontal beam (4-2).

4. The sorting trolley adapted to an inclined track according to claim 1, characterized in that: The support (4-1) is installed at the front end of the top surface of the vehicle frame (1).

5. The sorting trolley adapted to an inclined track according to claim 1, wherein: The support and guiding roller set (3) includes two main traveling wheels (3-1) and one or more guiding wheels (3-2); the two coaxial traveling wheels (3-1) are respectively rotatably connected to both sides of the tail end of the vehicle frame (1).

6. The sorting trolley adapted to an inclined track according to claim 5, wherein: A spherical pair connecting piece is provided at the tail end of the vehicle frame (1); the spherical pair connecting piece is used to connect two adjacent sorting trolleys; the rotation center of the spherical pair connecting piece is located on the axis of the main traveling wheel (3-1).

7. The sorting trolley adapted to an inclined track according to claim 1, wherein: The goods-carrying output mechanism (5) includes a turnover mechanism (8) and a tray (9); the turnover mechanism (8) is installed on the horizontal beam (4-2) and controls the locking and unlocking of the tray (9) through a power element.

8. The sorting trolley adapted to an inclined track according to claim 1, wherein: The goods-carrying output mechanism (5) includes a turnover mechanism (8) and a tray (9); the turnover mechanism (8) is installed on the horizontal beam (4-2), and the lower package structure at the grid opening of the sorting machine drives the turnover mechanism (8) to release the locking of the tray (9).

9. The sorting trolley adapted to an inclined track according to claim 8, characterized in that: The turnover mechanism (8) includes a support base (8-1), a locking rod (8-2), a turnover base (8-3), a limit locking piece (8-4), a return spring and a trigger piece (8-5); the turnover base (8-3) and the top of the support base (8-1) form a first rotating pair; the common axis of the first rotating pair is parallel to the traveling direction of the sorting trolley; the trigger piece (8-5) and the turnover base (8-3) form a second rotating pair; the rotation axis of the second rotating pair is perpendicular to the rotation axis of the first rotating pair; an inclined trigger plate corresponding to the lower package structure at the grid opening of the sorting machine is provided on the trigger piece (8-5). In the initial state, along the traveling direction of the sorting trolley, the bottom surface of the inclined trigger plate gradually rises; the locking rod (8-2) is fixed on the support base (8-1); the limit locking member (8-4) is fixed on the lower surface of the trigger member (8-5) and is located directly above the locking rod (8-2); a limit groove (8-4-1) is formed at the bottom of the limit locking member (8-4); in the initial state, the limit groove (8-4-1) is engaged with the locking rod (8-2); when the limit locking member (8-4) rotates upward with the trigger member (8-5), the limit groove (8-4-1) disengages from the locking rod (8-2); a return spring is provided between the trigger member (8-5) and the flipping base (8-3).

10. The sorting trolley adapted to an inclined track according to claim 9, wherein: The turnover mechanism (8) further includes a limit buffer structure (8-6); the limit buffer structure (8-6) includes one or two limit plates (8-6-1) located on both sides of the rotation axis of the first rotating pair; the limit plate (8-6-1) is provided with a limit surface for providing limit to the flipped and inclined flipping base (8-3).

Citation Information

Patent Citations

  • Linear crossed belt type sorting machine

    CN112499145A