Automatic cleaning device for formation and capacity grading goods shelf

Abstract

The utility model discloses an automatic cleaning device of formation capacity grading goods shelf, including storage goods shelf, stacker crane, cleaning device and conveyor line, the cleaning device includes charging rack, cleaner and dust receiving mechanism, the conveyor line is arranged on one side of cleaning device and extends into the charging rack, the dust receiving mechanism is arranged on one side of cleaning device, and the conveyor line is arranged on the other side of cleaning device and extends into the charging rack. The cleaning device is movably placed above the conveying line, the stacking machine is arranged at the front end of the cleaning device and the front end of the storage rack, and the stacking machine is used for transferring the cleaning device located on the conveying line to the storage rack for dust / foreign matter cleaning; the automatic cleaning device is simple in structure and convenient and fast to use, dust on the goods shelf is automatically cleaned through the cleaning device and the stacker crane, the cleaner is transferred and placed on the corresponding goods shelf through the stacker crane for cleaning and sweeping, dust / foreign matter attached to the upper edge of the cleaner is swept and cleaned, the automatic cleaning process is achieved, and the labor intensity of workers is relieved. The number of workers is reduced, the production cost of an enterprise is reduced, and the safety of the workers can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning of charging and capacitance shelves, in particular to an automatic cleaning device for charging and capacitance shelves. Background Art

[0002] After the lithium battery undergoes charging and capacitance, it is conveyed backward through a logistics conveyor line and can only be used after standing for a period of time. Therefore, a storage rack is designed for temporarily storing the lithium battery after charging and capacitance, so that the lithium battery can stand on the storage rack. After standing for a certain period of time, the lithium battery is then removed for use.

[0003] However, most of the current storage racks on the market are cleaned manually. Workers need to climb and then clean and organize each grid. Cleaning manually has very low efficiency, high cost, and is very dangerous.

[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the Utility Model

[0005] In view of this, in view of the deficiencies of the existing technology, the main purpose of the present utility model is to provide an automatic cleaning device for charging and capacitance shelves.

[0006] To achieve the above purpose, the present utility model adopts the following technical solutions:

[0007] An automatic cleaning device for a charging and capacitance shelf includes a storage shelf, a palletizer, a cleaning device, and a conveyor line. The cleaning device includes a charging rack, a cleaner, and a dust collection mechanism. The conveyor line is arranged on one side of the cleaning device and extends into the charging rack. The cleaner is movably placed above the conveyor line. The dust collection mechanism is fixed to the lower end of the charging rack and is located directly below the cleaner. The storage shelf is arranged on the other side of the cleaning device. The palletizer is arranged at the front end of the cleaning device and the storage shelf. The palletizer is used to transfer the cleaner on the conveyor line to the storage shelf for dust / foreign object cleaning.

[0008] As a preference, the cleaner includes a housing, and a control board, a battery module, a cleaning brush assembly, an adsorption and filtration assembly, and a cleaning drive motor disposed inside the housing. The cleaning drive motor is disposed at the inner end of the housing, and the cleaning drive motor is provided with a driving main shaft extending outward. A gear transmission unit is provided on the driving main shaft and is located above the cleaning brush assembly for controlling its rotation work. The adsorption and filtration assembly is disposed at one side end of the cleaning brush assembly and is located at the center of the housing for absorbing dust / foreign objects swept from the side end. The control board is disposed at the upper outer end of the housing and is connected to the battery module, the cleaning brush assembly, and the adsorption and filtration assembly. The battery module is disposed at the upper end of the housing and is used to provide a driving power source. The control board is provided with a WiFi communication module and is electrically connected to a central control system to receive instructions.

[0009] As a preference, a charging module is further provided on the housing. The charging module is electrically connected to the control board and receives instructions. The lower end of the charging module is connected to the battery module, and the upper end of the charging module is used to contact a charging mechanism to realize conduction charging of the battery module.

[0010] As a preference, the number of the cleaning brush assemblies is at least set to one group and is located at the side end of the housing. The cleaning brush assembly includes a brush head and a swing arm control unit. The gear transmission unit is disposed between the driving main shaft and the swing arm control unit for controlling the swing arm control unit to perform rotational cleaning. The gear transmission unit includes a driving wheel and a driven helical gear. The driving wheel is sleeved on the driving main shaft, and the driven helical gear is installed at the upper end of the swing arm control unit and meshes with the driving wheel to rotate. The lower end of the swing arm control unit is connected to the upper end of the brush head and is used to control its cleaning rotation. The swing arm control unit includes a rotating shaft, a driving pulley, a driven pulley, and a transmission belt. The upper end of the rotating shaft is for installing and fixing the driven helical gear. The driving pulley is installed at the lower end of the rotating shaft. The driven pulley is disposed at the upper end of the brush head and is located at one side end of the driving pulley. The transmission belt is sleeved on the driving pulley and the driven pulley and is used to transmit power for rotational cleaning.

[0011] As a preference, the number of the brush heads, the swing arm control units, and the gear transmission units is set to multiple groups. The multiple groups of brush heads, swing arm control units, and gear transmission units are arranged at intervals and are controlled by the driving main shaft to perform rotational cleaning. The multiple groups of brush heads are used to sweep the dust / foreign objects on the storage shelf inward, and they are absorbed and collected by the adsorption and filtration assembly.

[0012] As a preference, the adsorption and filtration assembly includes a first filter screen, a first cross-flow fan, and a waste collection box. A waste inlet opening outward is provided at the lower side end of the waste collection box, and an air inlet is provided at the top of the waste collection box. The first filter screen and the first cross-flow fan are arranged at the upper inner end of the waste collection box and are located at the air inlet. The first filter screen is arranged below the first cross-flow fan for isolating dust / foreign objects, and the upper end of the first cross-flow fan sucks air outward through the air inlet.

[0013] As a preference, the dust storage mechanism includes a dust storage box, a guide groove, and a second cross-flow fan. The guide groove is arranged in a structure with upper and lower openings. The upper opening of the guide groove is arranged at the tail end of the conveyor line and is directly below the mobile cleaner for receiving the dust / foreign objects collected by it. The lower opening is located above the dust storage box for uniformly collecting and processing the collected dust / foreign objects.

[0014] The second cross-flow fan is arranged between the guide groove and the side end face of the mounting rack. The air inlet of the second cross-flow fan is arranged at the lower end and is located above the dust storage box for sucking dust / foreign objects into the guide groove. The air outlet of the second cross-flow fan is arranged at the side end and discharges air outward through the side end face of the mounting rack.

[0015] As a preference, the palletizer further includes a lateral movement mechanism and a lifting mechanism. The lateral movement mechanism is arranged on one side of the conveyor line and the cleaning device and is used to control the palletizer to move left and right along its lateral direction. The lifting mechanism is arranged beside the palletizer and is used to control the palletizer to move up and down to adjust the height position, so as to transfer the cleaner on the conveyor line to the storage shelf for cleaning; and can transfer the cleaner after cleaning back to the conveyor line to make it return to the charging rack.

[0016] As a preference, a plurality of openings are provided on the storage shelf at intervals and are used for placing the lithium batteries after chemical component separation and capacity grading statically on the shelf.

[0017] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions:

[0018] The structure of the present utility model is simple and convenient to use. By setting the cleaning device and the palletizer, it can automatically clean the dust on the storage shelf. The palletizer transfers and places the cleaner on the corresponding storage shelf for cleaning, and cleans the dust / foreign objects attached to it, realizing an automated cleaning process, reducing the number of workers, lowering the production cost of the enterprise, and ensuring the safety of workers. Description of the Drawings

[0019] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.

[0020] Figure 1 is the overall structural schematic diagram of the present utility model.

[0021] Figure 2 is the structural schematic diagram of the cleaning device of the present utility model.

[0022] Figure 3 is the internal structural schematic diagram of the cleaning device of the present utility model.

[0023] Figure 4 is the structural schematic diagram of the cleaner of the present utility model.

[0024] Figure 5 is the exploded structural schematic diagram of the cleaner of the present utility model.

[0025] Among them, the reference numerals in the figures:

[0026] 100, conveyor line; 200, cleaning device; 210, charging rack; 220, cleaner; 221, housing; 222, control board; 223, battery module; 224, cleaning brush assembly; 2241, brush head; 2242, swing arm control unit; 225, adsorption and filtration assembly; 2251, first filter screen; 2252, first cross-flow fan; 2253, waste collection box; 226, cleaning drive motor; 227, drive main shaft; 228, gear transmission unit; 229, charging module; 230, dust collection mechanism; 231, dust collection box; 232, guide groove; 233, second cross-flow fan; 234, second filter screen; 240, charging mechanism; 241, lifting cylinder; 242, charging thimble; 250, air inlet assembly; 300, storage shelf; 400, palletizer; 410, lateral moving mechanism; 420, lifting mechanism. Specific embodiments

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the following further details the present application in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0029] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0031] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments.

[0032] Refer to the attached Figures 1-5 As shown: An automatic cleaning device for a chemical formation and capacitance shelf, comprising a storage shelf 300, a palletizer 400, a cleaning device 200 and a conveyor line 100. The cleaning device 200 includes a charging rack 210, a cleaner 220 and a dust collection mechanism 230. The conveyor line 100 is disposed on one side of the cleaning device 200 and extends into the charging rack 210. The cleaner 220 is movably placed above the conveyor line 100. The dust collection mechanism 230 is fixed to the lower end of the charging rack 210 and is located directly below the cleaner 220. The storage shelf 300 is disposed on the other side of the cleaning device 200. The palletizer 400 is disposed at the front end of the cleaning device 200 and the storage shelf 300. The palletizer 400 is used to transfer the cleaner 220 located on the conveyor line 100 to the storage shelf 300 for dust / foreign object cleaning.

[0033] In this embodiment, the cleaner 220 includes a housing 221, and a control board 222, a battery module 223, a cleaning brush assembly 224, an adsorption and filtration assembly 225, and a cleaning drive motor 226 disposed within the housing 221. The cleaning drive motor 226 is disposed at the inner end of the housing 221, and the cleaning drive motor 226 is provided with a driving main shaft 227 extending outward. A gear transmission unit 228 is provided on the driving main shaft 227 and is located above the cleaning brush assembly 224 for controlling its rotational operation. The adsorption and filtration assembly 225 is disposed at one side end of the cleaning brush assembly 224 and is located at the center of the housing 221 for absorbing dust / foreign objects swept from the side end. The control board 222 is disposed at the upper outer end of the housing 221 and is connected to the battery module 223, the cleaning brush assembly 224, and the adsorption and filtration assembly 225. The battery module 223 is disposed at the upper end of the housing 221 and is used to provide driving power. The control board 222 is provided with a WiFi communication module and is electrically connected to the central control system to receive instructions.

[0034] In this embodiment, a charging module 229 is further provided on the housing 221. The charging module 229 is electrically connected to the control board 222 and receives instructions. The lower end of the charging module 229 is connected to the battery module 223, and the upper end of the charging module 229 is used to contact the charging mechanism 240 to achieve conduction charging of the battery module 223.

[0035] In this embodiment, the number of the cleaning brush assemblies 224 is at least set to one group and is located at the side end of the housing 221. The cleaning brush assembly 224 includes a brush head 2241 and a swing arm control unit 2242. The gear transmission unit 228 is disposed between the driving main shaft 227 and the swing arm control unit 2242 for controlling the swing arm control unit 2242 to perform rotational cleaning. The gear transmission unit 228 includes a driving wheel and a driven helical gear. The driving wheel is sleeved on the driving main shaft 227, and the driven helical gear is installed at the upper end of the swing arm control unit 2242 and meshes with the driving wheel to rotate. The lower end of the swing arm control unit 2242 is connected to the upper end of the brush head 2241 and is used to control its cleaning rotation. The swing arm control unit 2242 includes a rotating shaft, a driving pulley, a driven pulley, and a transmission belt. The upper end of the rotating shaft is for installing and fixing the driven helical gear. The driving pulley is installed at the lower end of the rotating shaft. The driven pulley is disposed at the upper end of the brush head 2241 and is located at one side end of the driving pulley. The transmission belt is sleeved on the driving pulley and the driven pulley and is used to transmit power for rotational cleaning.

[0036] In this embodiment, the number of the brush heads 2241, the swing arm control units 2242 and the gear transmission units 228 is set to a plurality of groups. The plurality of groups of brush heads 2241, swing arm control units 2242 and gear transmission units 228 are arranged at intervals and are rotationally cleaned by being controlled by a driving main shaft 227. The plurality of groups of brush heads 2241 are used to sweep the dust / foreign matters on the storage shelf 300 towards the inner end, and absorb and collect them through an adsorption and filtration assembly 225.

[0037] In this embodiment, the adsorption and filtration assembly 225 includes a first filter screen 2251, a first cross-flow fan 2252 and a waste collection box 2253. The lower side end of the waste collection box 2253 is provided with a waste inlet opening outwards. The top of the waste collection box 2253 is provided with an air inlet. The first filter screen 2251 and the first cross-flow fan 2252 are arranged at the upper inner end of the waste collection box 2253 and are located at the air inlet. The first filter screen 2251 is arranged below the first cross-flow fan 2252 to isolate dust / foreign matters. The upper end of the first cross-flow fan 2252 sucks air outwards through the air inlet.

[0038] In this embodiment, the upper top plate of the mounting frame 210 is further provided with an air inlet assembly 250. The number of the air inlet assemblies 250 is set to a plurality and is evenly arranged at the four corners of the top end for extracting external air and conveying it inwards.

[0039] In this embodiment, the dust storage mechanism 230 includes a dust storage box 231, a guide groove 232 and a second cross-flow fan 233. The guide groove 232 is provided with an upper and lower opening structure. The upper opening of the guide groove 232 is arranged at the tail end of the conveyor line 100 and is located directly below the mobile cleaner 220 for receiving the dust / foreign matters collected by it. The lower opening is located above the dust storage box 231 for uniformly collecting and processing the collected dust / foreign matters;

[0040] The second cross-flow fan 233 is arranged between the guide groove 232 and the side end face of the mounting frame. The air inlet of the second cross-flow fan 233 is arranged at the lower end and is located above the dust storage box 231 for sucking dust / foreign matters into the guide groove 232. The air outlet of the second cross-flow fan 233 is arranged at the side end and discharges air outwards through the side end face of the mounting frame.

[0041] In this embodiment, the guide groove 232 has a structure that is larger at the top and smaller at the bottom. A second filter screen 234 is further arranged between the second cross-flow fan 233 and the waste storage box 231. The waste storage box 231 is arranged as a drawer structure that can be extracted.

[0042] In this embodiment, the charging mechanism 240 includes a lifting cylinder 241 and a charging pin 242. One end of the lifting cylinder 241 is fixedly mounted on the inner upper end of the mounting frame 210. The charging pin 242 is fixed on the lifting cylinder 241 and moves up and down with the lifting cylinder 241 to approach / move away from the charging module 229 for contact charging.

[0043] In this embodiment, the palletizer 400 also includes a transverse moving mechanism 410 and a lifting mechanism 420. The transverse moving mechanism 410 is arranged on one side of the conveyor line 100 and the cleaning device 200, and is used to control the palletizer 400 to move left and right along its transverse direction. The lifting mechanism 420 is arranged on the side of the palletizer 400, and is used to control the palletizer 400 to move up and down to adjust the height position, thereby transferring the cleaner 220 on the conveyor line 100 to be placed on the storage shelf 300 for cleaning; and the cleaner 220 after cleaning can be transferred back to the conveyor line 100, so that it returns to the charging rack 210.

[0044] In this embodiment, the storage shelf 300 is provided with a plurality of openings spaced apart and used for allowing the lithium batteries after being processed and stored on the shelf.

[0045] The above is merely a preferred embodiment of the present invention and only specifically describes the technical principles of the present invention. These descriptions are intended only to explain the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention, as well as other specific embodiments of the present invention that can be imagined by those skilled in the art without inventive effort, shall be included within the scope of protection of the present invention.

Claims

1. An automatic cleaning device for a formation and grading rack, characterized in that: It includes a storage shelf, a palletizer, a cleaning device and a conveyor line. The cleaning device includes a charging rack, a cleaner and a dust collection mechanism. The conveyor line is arranged on one side of the cleaning device and extends into the charging rack. The cleaner is movably placed above the conveyor line. The dust collection mechanism is fixed at the lower end of the charging rack and is located directly below the cleaner. The storage shelf is arranged on the other side of the cleaning device. The palletizer is arranged at the front end of the cleaning device and the storage shelf. The palletizer is used to transfer the cleaner located on the conveyor line to the storage shelf for dust / foreign object cleaning.

2. The automatic cleaning device of the formation and grading rack according to claim 1, characterized in that: The cleaner includes a housing and a control board, a battery module, a cleaning brush assembly, an adsorption and filtration assembly and a cleaning drive motor arranged in the housing. The cleaning drive motor is arranged at the inner end of the housing. The cleaning drive motor is provided with a driving main shaft extending outwards. A gear transmission unit is arranged on the driving main shaft and is located above the cleaning brush assembly to control its rotation work. The adsorption and filtration assembly is arranged at one side end of the cleaning brush assembly and is located at the center of the housing to absorb the dust / foreign objects cleaned from the side end. The control board is arranged at the upper outer end of the housing and is connected to the battery module, the cleaning brush assembly and the adsorption and filtration assembly. The battery module is arranged at the upper end of the housing and is used to provide driving power. The control board is provided with a WiFi communication module and is electrically connected to the central control system to receive instructions.

3. The automatic cleaning device of the formation and grading rack according to claim 2, characterized in that: The housing is also provided with a charging module. The charging module is electrically connected to the control board and receives instructions. The lower end of the charging module is connected to the battery module. The upper end of the charging module is used to contact the charging mechanism to realize the conduction charging of the battery module.

4. The automatic cleaning device of the formation and grading shelf according to claim 2, wherein: The number of the cleaning brush assemblies is at least set to one group and is located at the side end of the housing. The cleaning brush assembly includes a brush head and a swing arm control unit. The gear transmission unit is arranged between the driving main shaft and the swing arm control unit to control the swing arm control unit to rotate for cleaning. The gear transmission unit includes a driving wheel and a driven helical gear. The driving wheel is sleeved on the driving main shaft. The driven helical gear is installed at the upper end of the swing arm control unit and meshes with the driving wheel to rotate. The lower end of the swing arm control unit is connected to the upper end of the brush head and is used to control its cleaning rotation. The swing arm control unit includes a rotating shaft, a driving pulley, a driven pulley and a transmission belt. The upper end of the rotating shaft is used for the installation and fixation of the driven helical gear. The driving pulley is installed at the lower end of the rotating shaft. The driven pulley is arranged at the upper end of the brush head and is located at one side end of the driving pulley. The transmission belt is sleeved on the driving pulley and the driven pulley and is used to transmit power for rotating cleaning.

5. The automatic cleaning device for the formation and grading rack according to claim 4, characterized in that: The number of the brush heads, the swing arm control units and the gear transmission units is set to multiple groups. The multiple groups of brush heads, swing arm control units and gear transmission units are arranged at intervals and are controlled by the driving main shaft to rotate for cleaning. The multiple groups of brush heads are used to clean the dust / foreign objects on the storage shelf towards the inner end, and absorb and collect them through the adsorption and filtration assembly.

6. The automatic cleaning device of the formation and grading rack according to claim 2, characterized in that: The adsorption and filtration component includes a first filter screen, a first cross-flow fan, and a waste collection box. A waste inlet opening outward is provided at the lower side end of the waste collection box, and an air inlet is provided at the top of the waste collection box. The first filter screen and the first cross-flow fan are arranged at the upper inner end of the waste collection box and located at the air inlet. The first filter screen is arranged below the first cross-flow fan for isolating dust / foreign objects, and the upper end of the first cross-flow fan sucks air outward through the air inlet.

7. The automatic cleaning device of the formation and grading shelf according to claim 1, characterized in that: The dust storage mechanism includes a dust storage box, a guide groove, and a second cross-flow fan. The guide groove is configured with upper and lower openings. The upper opening of the guide groove is arranged at the tail end of the conveyor line and directly below the mobile cleaner for receiving the dust / foreign objects collected by it, and the lower opening is located above the dust storage box for uniformly collecting and processing the collected dust / foreign objects; The second cross-flow fan is arranged between the guide groove and the side end face of the mounting rack. The air inlet of the second cross-flow fan is arranged at the lower end and located above the dust storage box for sucking dust / foreign objects into the guide groove, and the air outlet of the second cross-flow fan is arranged at the side end and discharges air outward through the side end face of the mounting rack.

8. The automatic cleaning device for the formation and grading rack according to claim 1, characterized in that: The palletizer further includes a lateral movement mechanism and a lifting mechanism. The lateral movement mechanism is arranged on one side of the conveyor line and the cleaning device and is used to control the palletizer to move left and right along its lateral direction. The lifting mechanism is arranged beside the palletizer and is used to control the palletizer to move up and down to adjust the height position, so as to transfer the cleaner on the conveyor line to the storage shelf for cleaning; And it can transfer the cleaner after cleaning back to the conveyor line and make it return to the charging rack.

9. The automatic cleaning device for the formation and grading rack according to claim 1, characterized in that: A plurality of openings are provided on the storage shelf at intervals and are used for placing the lithium batteries after chemical component separation and volume division to rest on the shelf.

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