Heat exchanger plate installing and overturning device

By designing the heat exchanger plate installation flip device and using the counting detection device to control the flip action of the flip device, the problem of manual observation of the seal strip position is solved, and efficient forward and reverse order installation of the plate is achieved.

CN223162639UActive Publication Date: 2025-07-29JIANGYIN YALONG HEAT TRANSFER EQUIP CO LTD
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Patent Information

Application Number
CN202422534533.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-07-29
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

When installing existing heat exchanger plates, it is necessary to manually observe the position of the seal strip, which is inefficient and prone to the same-direction installation errors, which are difficult to detect and correct in a timely manner.

Method used

A heat exchanger plate mounting flip device is designed, including a first conveying device, a counting detection device and a flip device. The odd or even number is judged by the counting detection device to control the flip action of the flip device, and ensure that the plates are arranged in the forward and reverse order.

Benefits of technology

It improves installation efficiency, reduces the possibility of same-direction installation, reduces the need for manual inspection, and ensures that the plates are installed correctly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a heat exchanger plate installation turnover device which comprises a first conveying device and a second conveying device, one side of the first conveying device is fixedly connected with a counting detection device, turnover equipment is arranged between the first conveying device and the second conveying device, and the turnover equipment comprises a fixed platform. A turnover support is arranged on the top face of the fixed platform, a plurality of driven rollers are arranged in the turnover support, clamping devices are arranged on the two sides of each driven roller, rotating shafts are fixedly connected to the two sides of one side of the turnover support, one end of each rotating shaft is rotationally connected with a bearing seat, and a linear driving device for driving the turnover support is arranged below the fixed platform. The turnover device is reasonable in structure, when the number of the counting detection devices is odd, the heat exchanger plates directly pass through the turnover device, and when the number of the counting detection devices is even, the turnover device works so as to ensure that the heat exchanger plates are arranged in a positive and negative sequence after passing through the turnover device.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger plate installation and flipping device. Background Art

[0002] A detachable plate heat exchanger is composed of many thin plates stamped with corrugated shapes at certain intervals, sealed around by gaskets, and overlapped and pressed by a frame and a pressing member during installation. When installing the plate heat exchanger, the heat exchanger plates need to be stacked with the front and back sides facing each other to achieve heat exchange work. During the installation of the existing heat exchanger plates, it is often necessary for workers to observe the position of the sealing strips on the plates manually, resulting in too low installation efficiency. Moreover, when workers work for a long time or are inattentive, it is possible to install two adjacent heat exchanger plates in the same direction. If this situation occurs, it is difficult to detect in time and can only be found during subsequent sealing detection, and then rework is required. Content of the Utility Model

[0003] In order to overcome the deficiencies of the above-mentioned existing problems, the utility model provides a heat exchanger plate installation and flipping device.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a heat exchanger plate installation and flipping device, including a first conveying device and a second conveying device. A counting and detecting device is fixedly connected to one side of the first conveying device. A flipping device is arranged between the first conveying device and the second conveying device. The flipping device includes a fixed platform. On the top surface of the fixed platform, there is a flipping bracket. Inside the flipping bracket, there are several driven rollers. Clamping devices are arranged on both sides of the driven rollers. On both sides of one side of the flipping bracket, there are fixedly connected rotating shafts. One ends of the rotating shafts are rotatably connected to bearing seats. The bottom of the bearing seats is fixedly connected with sliders. On the fixed platform, there are chutes that cooperate with the sliders. The bottoms of the sliders all extend out of the fixed platform and are fixedly connected through connecting pieces. Below the connecting pieces, there is a moving sleeve integrally formed with the connecting pieces. A linear driving device is connected inside the moving sleeve. One side of the connecting piece is fixedly connected with a motor platform. A first motor is installed on the motor platform. The movable end of the first motor penetrates upward through the fixed platform and is drivingly connected to the rotating shaft through gears. On the fixed platform, there is a slot for the linear movement of the movable end of the first motor.

[0005] Preferably, the linear driving device includes a lead screw, which is driven by a second motor. The lead screw extends into the moving sleeve, and the moving sleeve is provided with a thread that cooperates with the lead screw.

[0006] Preferably, the clamping device includes a bottom plate, the top surface of the bottom plate is flush with the top surface of the driven roller, a fixing plate is fixedly connected to the inner top of the flipping bracket, a pressing plate driven by a cylinder is arranged between the bottom plate and the fixing plate, the cylinder is fixedly connected to the middle lower part of the fixing plate, cushion layers are arranged on the top surface of the bottom plate and the bottom surface of the pressing plate, guide rods are fixedly connected to both sides between the bottom plate and the fixing plate, the guide rods penetrate through the pressing plate, when the heat exchanger plate needs to be flipped, the cylinder drives the pressing plate to press down, preventing the heat exchanger plate from shifting during flipping.

[0007] Preferably, one side outside of the flipping bracket as the axis is arc-shaped, and arc grooves are opened at corresponding positions of the fixing plate and the flipping position of the flipping bracket.

[0008] The beneficial effect of the present utility model is that when the counting detection device is odd, the heat exchanger plate directly passes through the flipping device, and when the counting detection device is even, the flipping device works to ensure that the heat exchanger plates are arranged in positive and negative orders after passing through the flipping device. When subsequent installers install, the steps of observing the front and back of the heat exchanger plates before installation can be reduced, the installation efficiency can be improved, and the possibility that adjacent two heat exchanger plates may be installed in the same direction by assemblers during high-intensity work can be effectively reduced. Description of the Drawings

[0009] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0010] Figure 1 is the top view of the present utility model;

[0011] Figure 2 is the side sectional view of the flipping device of the present utility model;

[0012] Figure 3 is the side view of the flipping position of the flipping bracket of the present utility model;

[0013] In the figure, 1. First conveying device; 2. Second conveying device; 3. Fixed platform; 4. Flipping bracket; 5. Driven roller; 6. Rotating shaft; 7. Bearing seat; 8. Slide block; 9. Slide groove; 10. First motor; 11. Connecting piece; 12. Linear driving device; 13. Motor platform; 14. Groove; 15. Lead screw; 16. Second motor; 17. Moving sleeve; 18. Counting detection device; 19. Clamping device; 20. Bottom plate; 21. Cylinder; 22. Pressing plate; 23. Cushion layer; 24. Fixing plate. Detailed Embodiments

[0014] All features disclosed in this specification, or all steps in any method or process disclosed, except mutually exclusive features and / or steps, may be combined in any manner.

[0015] Any feature disclosed in this specification (including any additional claims, abstract, and drawings) can be replaced by other equivalent or alternative features with a similar purpose, unless specifically stated. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0016] As Figures 1-3 shown, a heat exchanger plate installation and flipping device includes a first conveying device 1 and a second conveying device 2. A counting and detecting device 18 is fixedly connected to one side of the first conveying device 1. A flipping device is arranged between the first conveying device 1 and the second conveying device 2. The flipping device includes a fixed platform 3. On the top surface of the fixed platform 3, there is a flipping bracket 4. Inside the flipping bracket 4, there are several driven rollers 5. Clamping devices 19 are arranged on both sides of the driven rollers 5. On both sides of one side of the flipping bracket 4, there are fixedly connected rotating shafts 6. One end of each rotating shaft 6 is rotatably connected to a bearing seat 7. The bottom of the bearing seat 7 is fixedly connected to a slider 8. A chute 9 that cooperates with the slider 8 is opened on the fixed platform 3. The bottom of the slider 8 extends out of the fixed platform 3 and is fixedly connected through a connecting member 11. Below the connecting member 11, there is a moving sleeve 17 integrally formed with the connecting member 11. A linear driving device 12 is connected inside the moving sleeve 17. One side of the connecting member 11 is fixedly connected to a motor platform 13. A first motor 10 is installed on the motor platform 13. The moving end of the first motor 10 penetrates upward through the fixed platform 3 and is drivingly connected to the rotating shaft 6 through gears. A slot 14 for the linear movement of the moving end of the first motor 10 is opened on the fixed platform 3.

[0017] The linear driving device 12 includes a lead screw 15, which is driven by a second motor 16. The lead screw 15 extends into the moving sleeve 17. A thread that cooperates with the lead screw 15 is opened inside the moving sleeve 17.

[0018] The clamping device 19 includes a bottom plate 20. The top surface of the bottom plate 20 is flush with the top surface of the driven roller 5. A fixed plate 24 is fixedly connected to the inner top of the flipping bracket 4. A pressing plate 22 driven by a cylinder 21 is arranged between the bottom plate 20 and the fixed plate 24. The cylinder 21 is fixedly connected to the middle lower part of the fixed plate 24. Cushion layers 23 are arranged on the top surface of the bottom plate 20 and the bottom surface of the pressing plate 22. Guide rods 25 are fixedly connected to both sides between the bottom plate 20 and the fixed plate 24. The guide rods 25 penetrate through the pressing plate 22. When the heat exchanger plate needs to be flipped, the cylinder 21 drives the pressing plate 22 to press down to prevent the heat exchanger plate from displacing during flipping.

[0019] One side outside of the flipping bracket 4 as the axis is arc-shaped. An arc groove is opened at the corresponding position of the flipping part of the fixed plate 24 and the flipping bracket 4. Specific embodiments

[0020] When the heat exchanger plates at even positions are on the flipping device, the first conveyor belt 1 and the second conveyor belt 2 stop working. The air cylinder 21 drives the pressing plate 22 to press the heat exchanger plates. The first motor 10 drives the rotating shaft 6 to drive the flipping bracket 4 to rotate 180° upward around the rotating shaft 6 as the axis. After the flipping work is completed, the second motor 16 drives the lead screw 15 to drive the moving sleeve 17 and the flipping bracket 4 to move downward to return to the middle position of the fixed platform 3. The first conveyor belt 1 and the second conveyor belt 2 continue to work. When the next heat exchanger plate at an even position is on the flipping device, the first conveyor belt 1 and the second conveyor belt 2 stop working. The air cylinder 21 drives the pressing plate 22 to press the heat exchanger plates. The first motor 10 drives the rotating shaft 6 to drive the flipping bracket 4 to rotate 180° downward around the rotating shaft 6 as the axis. The second motor 6 drives the lead screw 15 to drive the moving sleeve 17 and the flipping bracket 4 to move upward to return to the middle position of the fixed platform 3, and so on in a cycle.

[0021] The design of this solution is ingenious. When the counting and detecting device is odd, the heat exchanger plates directly pass through the flipping device. When the counting and detecting device is even, the flipping device works to ensure that the heat exchanger plates are arranged in a positive and negative order after passing through the flipping device. When the subsequent installers carry out the installation, the steps of observing the front and back of the heat exchanger plates before installation can be reduced, the installation efficiency can be improved, and the possibility that the adjacent two heat exchanger plates may be installed in the same direction by the assembly workers during high-intensity work can be effectively reduced.

[0022] The present utility model is not limited to the foregoing specific embodiments. The present utility model extends to any new feature or any new combination disclosed in this specification, and any new method or process step or any new combination disclosed.

Claims

1. A heat exchanger plate installation and flipping device, characterized in that: Comprising a first conveying device (1) and a second conveying device (2), a counting and detecting device (18) is fixedly connected to one side of the first conveying device (1), a turning device is arranged between the first conveying device (1) and the second conveying device (2), the turning device includes a fixed platform (3), on the top surface of the fixed platform (3), a turning bracket (4) is arranged, several driven rollers (5) are arranged inside the turning bracket (4), clamping devices (19) are arranged on both sides of the driven rollers (5), on both sides of one side of the turning bracket (4), a rotating shaft (6) is fixedly connected, one end of each rotating shaft (6) is rotatably connected to a bearing seat (7), the bottom of the bearing seat (7) is fixedly connected with a slider (8), a chute (9) which is used in cooperation with the slider (8) is formed on the fixed platform (3), the bottoms of the sliders (8) all extend out of the fixed platform (3) and are fixedly connected through a connecting piece (11), a moving sleeve (17) which is integrally formed with the connecting piece (11) is arranged below the connecting piece (11), a linear driving device (12) is connected inside the moving sleeve (17), a motor platform (13) is fixedly connected to one side of the connecting piece (11), a first motor (10) is installed on the motor platform (13), the movable end of the first motor (10) penetrates through the fixed platform (3) upwards and is drivingly connected to the rotating shaft (6) through a gear, a slot (14) for the linear movement of the movable end of the first motor (10) is formed on the fixed platform (3).

2. The installation and flipping device for heat exchanger plates according to claim 1, characterized in that: The linear driving device (12) includes a lead screw (15), the lead screw (15) is driven by a second motor (16), the lead screw (15) extends into the moving sleeve (17), and a thread which is used in cooperation with the lead screw (15) is formed inside the moving sleeve (17).

3. The installation and flipping device for heat exchanger plates according to claim 1, characterized in that: The clamping device (19) includes a bottom plate (20), the top surface of the bottom plate (20) is flush with the top surface of the driven roller (5), a fixing plate (24) is fixedly connected to the inner top of the turning bracket (4), a pressing plate (22) which is drivingly connected through a cylinder (21) is arranged between the bottom plate (20) and the fixing plate (24), the cylinder (21) is fixedly connected to the middle lower part of the fixing plate (24), cushion layers (23) are arranged on the top surface of the bottom plate (20) and the bottom surface of the pressing plate (22), guide rods (25) are fixedly connected to both sides between the bottom plate (20) and the fixing plate (24), and the guide rods (25) penetrate through the pressing plate (22).

4. A heat exchanger plate installation and flipping device according to claim 3, characterized in that: One side outside of the turning bracket (4) with the turning bracket (4) as the axis is arc-shaped, and arc-shaped grooves are formed at corresponding positions of the fixing plate (24) and the turning position of the turning bracket (4).