Material receiving device
By using barrier and feeding mechanisms in the lithium battery production process, the problem of unbalanced circulation rhythm of battery transportation and cutting in lithium battery production is solved, and the automation standards for battery transportation and cutting are realized, which improves production efficiency and reduces land use and management costs.
Patent Information
- Application Number
- CN202422361372.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, there are problems in the production process of lithium batteries that are unbalanced in the flow rhythm of battery transportation and discharge, and the degree of automation of beats, especially in the difference in single-piece flow and batch flow beats between different processes, resulting in overload or no-load of equipment, affecting production efficiency and increasing land use and management costs.
The barrier mechanism and feeding mechanism are adopted to limit the single-piece flow beat by setting a barrier mechanism on the logistics line, and batches of batteries of multiple logistics lines are received through the feeding mechanism, and batches of flow beats are unified, and the logistics line is separated into parallel channels with the separation mechanism to realize parallel conveying and beat calibration of the battery.
It effectively balances the flow rhythm of the battery between different logistics lines and processes, avoids the unsaturation and waste of transportation and feeding beats, improves automation standards, reduces waste of production beats, adapts to flexible production line layout, and improves the automation efficiency of battery transportation and discharge.
Smart Images

Figure CN223162656U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material receiving device, belonging to the field of battery transportation equipment. Background Art
[0002] At present, the lithium battery industry at home and abroad has a good development prospect. In the production of lithium ions, there are multiple processes such as laser cutting, assembly, and baking. At present, the production of lithium batteries is highly automated. However, due to certain differences in the equipment used between different processes, it is inevitable that the production capacity beats of each process are different or the transfer methods are different. Some processes are transferred through the logistics line, and some processes are transported by robots. Therefore, it is difficult for the batteries in some processes to flow through the logistics line or the front and back beats are unbalanced, resulting in the need for additional manual handling or beat waste, thus affecting the battery production efficiency.
[0003] In order to improve this phenomenon, the prior art adopts the full logistics line method to handle the transfer of batteries between processes. However, due to the different residence times, production densities, and scales of workstations in each process, there are beat differences between single-piece flow and batch flow of batteries between processes. The existing transportation line can only unify the beat of the batch flow of batteries and cannot accurately control the transportation beat to the single-piece flow, resulting in overloading in some sections and empty loading in some sections of the transportation line, which affects the performance of the logistics line equipment in the long term.
[0004] In addition, adopting the full logistics line method makes the floor area of the workshop large and it is impossible to layout and adjust the flexible production line, increasing the land use cost and management cost of the enterprise. Summary of the Utility Model
[0005] Purpose of the utility model: The purpose of the utility model is to overcome the deficiencies in the prior art and provide a material receiving device that can unify the single-piece flow beat and batch flow beat of batteries during battery transportation and blanking through a blocking mechanism and a material receiving mechanism, and solve the problems of unbalanced circulation beats, beat waste, and low automation degree in the prior art during battery transportation and blanking.
[0006] To solve the above technical problems, the utility model is implemented by adopting the following technical solutions:
[0007] A material receiving device includes:
[0008] A blocking mechanism, which is arranged on the logistics line and is used to limit the single-piece flow beat of the battery in the logistics line;
[0009] A material receiving mechanism, which is arranged at the blanking end of the logistics line and includes a moving part and a material receiving part installed on the moving part;
[0010] The material receiving part moves with the moving part between multiple logistics lines and is used to batch receive the batteries released by the blocking mechanism on multiple logistics lines to unify the batch flow beat of the batteries blanked from multiple logistics lines.
[0011] Limit the batteries in the logistics channel through the blocking mechanism, so that each blocking mechanism caches a battery, unify the single-piece flow rhythm of battery transportation on the logistics line, and batch receive the batteries on multiple logistics lines through the material receiving mechanism, further unify the batch flow rhythm of battery discharging on multiple logistics lines, balance the transfer rhythm of batteries between different logistics lines and different processes, and improve the automation standard of battery transportation.
[0012] Optionally, it further includes: a separating mechanism, which is arranged on the logistics line and is used to divide the logistics line into multiple parallel logistics channels;
[0013] The material receiving part is provided with a plurality of parallel slots corresponding to the logistics channel for receiving the batteries released by the blocking mechanism. The logistics line is divided into parallel logistics channels through the separating mechanism to realize the parallel transportation of multiple batteries on a single logistics line.
[0014] Optionally, at least two groups of the blocking mechanisms are provided on the same logistics line for forming calibration positions of multiple conveying rhythms along the transportation direction of the logistics line;
[0015] The blocking mechanism includes a lifting part installed on the logistics line and a plurality of blocking blocks connected to the power end of the lifting part;
[0016] The plurality of blocking blocks are lifted and lowered in the logistics channel under the drive of the lifting part for limiting and releasing the batteries in the logistics channel.
[0017] Since the number of blocking mechanisms is multiple, in practical applications, control each blocking mechanism to cache a battery in each logistics channel. By increasing the number of multiple blocking mechanisms to increase the number of cache areas of batteries in the logistics channel, thereby increasing the calibration nodes for battery rhythm adjustment in each logistics channel. When the blocking mechanism close to the material receiving mechanism releases the multiple batteries in parallel transportation, the multiple batteries flow uniformly in parallel to the material receiving mechanism. At the same time, the blocking mechanism close to the material receiving mechanism blocks the batteries released by other blocking mechanisms again until all the batteries in all logistics channels are blocked and cached, achieving the purpose of finally aligning the single-piece flow rhythm of the batteries in all logistics channels. Through the serial and parallel cross-blocking design, it can effectively avoid the phenomenon of unsaturated and wasted transportation and receiving rhythms. At the same time, through the retention of a single battery in a single blocking mechanism, it increases the time redundancy for optimizing the single-piece flow rhythm and batch flow rhythm, which is more conducive to controlling the overall rhythm.
[0018] Optionally, the lifting part includes a fixing device installed on the logistics line and a plurality of first cylinders installed on the fixing device;
[0019] The power ends of multiple first cylinders are respectively connected to multiple blocking blocks, which are used to perform parallel limiting caching and releasing of the batteries in each logistics channel, correct the transportation rhythm of the batteries in each logistics channel on a single logistics line, align the rhythms of the batteries transported at the same time on the same logistics line, and achieve the purpose of unifying the battery transportation rhythm.
[0020] Optionally, the moving part includes a base, a guide rail assembly installed on the base, and a driving component;
[0021] The driving component is in transmission connection with the material receiving part and is used to drive the material receiving part to move on the guide rail assembly;
[0022] The guide rail assembly is arranged along the ends of multiple logistics lines, and the stroke of the guide rail assembly is adapted to the ends of multiple logistics lines, enabling the material receiving part to reciprocate between multiple logistics lines, and finally realizing batch receiving of the batteries on multiple logistics lines and unifying the transportation rhythm of the batteries in the same batch.
[0023] Optionally, the material receiving part includes a toothed disc and a transmission mechanism;
[0024] A plurality of juxtaposed slots are provided on the toothed disc;
[0025] The transmission mechanism includes transmission shafts arranged at both ends of the slot, a conveyor belt arranged in the slot and wound around the two transmission shafts, a pulley in transmission connection with any one of the transmission shafts, and a synchronous belt connecting the pulley and the power end of the motor;
[0026] During material receiving, each of the slots is aligned with each of the logistics channels respectively, and the motor drives the two transmission shafts to rotate synchronously through the synchronous belt, thereby driving the conveyor belts in all the slots to transport the batteries synchronously, realizing the alignment of the material receiving rhythm of the batteries.
[0027] Optionally, an induction device is further arranged on the slot; by installing corresponding induction devices in each slot, the position of the battery in each slot can be sensed, avoiding the problem of missed material receiving. When all the induction devices are triggered, a material receiving part saturation signal is output, thereby triggering the next transfer process of the battery and realizing the automated operation of different processes.
[0028] Optionally, a stop plate is provided at the end of the slot far from the logistics channel, and buffer layers are connected to the end face of the stop plate close to the slot and both side faces of the slot.
[0029] The stop plate is used to limit the transported battery to prevent the battery from leaking out of the slot; at the same time, an elastic colloid is used as the buffer layer to buffer the impact force between the battery and the slot and the stop plate, avoiding damage to the battery caused by collision.
[0030] Optionally, a tensioning device for adjusting the tension of the conveyor belt is also installed on the toothed disc. The tensioning device includes a boss close to the stop plate and an adjusting bolt connected to the boss and abutting against the stop plate.
[0031] When the adjusting bolt is moved towards the stop plate, pressure is exerted on the stop plate. After the stop plate moves towards the conveyor belt and comes into contact, the pressure is transmitted to the conveyor belt and the transmission shaft, increasing the static friction between the transmission shaft and the conveyor belt, thus helping to ensure the stable transmission of the conveyor belt, avoiding slipping or deviation, and improving the efficiency and reliability of the entire material receiving part.
[0032] Optionally, the separation mechanism includes a structural frame, partition bars installed on the structural frame, and a plurality of side rollers installed on the partition bars;
[0033] Among them, a plurality of the partition bars are provided for separating the logistics line into a plurality of parallel logistics channels;
[0034] The distance between adjacent side rollers on the same partition bar is less than the length of the battery, and the side rollers protrude from the partition bar and extend towards the logistics channels on both sides.
[0035] The partition bars are installed on the working surface of the logistics line through the structural frame, and the working surface of the logistics line is divided into a plurality of parallel logistics channels by a plurality of partition bars. In practical applications, only one battery is allowed to pass through each channel at the same time, so as to better control the parallel transportation rhythm of multiple batteries.
[0036] When the side rollers abut against the battery, the acting force of the battery is converted into a rotational force to reduce the friction force in contact with the battery. Secondly, through the arrangement density of the side rollers, the batteries in the logistics channel transportation can be effectively and continuously guided, avoiding the battery from contacting the partition bar and causing wear.
[0037] Beneficial effects: Compared with the prior art, the utility model has the following technical effects:
[0038] 1. By restricting the batteries in the logistics channel through the blocking mechanism, the single-piece flow rhythm of the batteries on each logistics line is unified, and the batteries on multiple logistics lines are received in batches through the material receiving mechanism, and the batch flow rhythm of the batteries on multiple logistics lines is unified, so as to balance the circulation rhythm of the batteries on different logistics lines, avoid the unsaturated and waste phenomena of the batteries during the transportation process, meet the transfer requirements of different processes, and improve the automation standard of battery transportation.
[0039] 2. The working surface of the logistics line is divided into multiple parallel logistics channels by the separation mechanism, realizing the parallel transportation of multiple batteries on a single logistics line, which is convenient for calibrating the real-time and accurate transportation rhythm of a single battery.
[0040] 3. During the transportation process, the side rollers are used to guide and protect the batteries to avoid the batteries from being knocked.
[0041] 4. The structure of this device is concise and the assembly is convenient. It can be quickly arranged and modified according to production requirements, enabling the material receiving mechanism to batch receive materials from multiple logistics lines simultaneously, facilitating the layout of the flexible production line, improving the automation efficiency of battery transportation and loading / unloading, and avoiding waste of production rhythm. Description of the Drawings
[0042] Figure 1 The following shows the structural schematic diagram of the material receiving device provided in Embodiment 1 of the present utility model;
[0043] Figure 2 The following shows Figure 1 the structural schematic diagram when the material receiving mechanism in
[0044] Figure 3 moves to another material line; Figure 1 The following shows the structural schematic diagram of the separation mechanism in
[0045] Figure 4 The following shows Figure 3 the partial enlarged view at A in
[0046] Figure 5 The following shows Figure 1 the structural schematic diagram of the material receiving mechanism in
[0047] Figure 6 The following shows Figure 1 the structural schematic diagram of the moving part in
[0048] Figure 7 The following shows Figure 6 the cross-sectional view of the moving part in
[0049] Figure 8 The following shows Figure 1 the structural schematic of the material receiving part in Figure 1 ;
[0050] Figure 9 The following shows Figure 1 the structural schematic of the material receiving part in Figure 2 ;
[0051] Figure 10 The following shows Figure 1 the structural schematic of the material receiving part in Figure 3 ;
[0052] Figure 11 The following shows Figure 1 the structural schematic of the material receiving part in Figure 4 ;
[0053] Figure 12 The following shows Figure 1 the structural schematic of the material receiving part in Figure 5 ;
[0054] Figure 13 As shown Figure 12 is a partial enlarged view of part B in
[0055] Figure 14 As shown Figure 1 is a schematic structural view of the blocking mechanism in
[0056] In the figure: 1 - First logistics line; 2 - Second logistics line; 3 - Material receiving mechanism; 11 - Logistics line working surface; 12 - Blocking mechanism; 13 - Partition strip; 14 - Side roller; 15 - Connecting mechanism; 16 - Structural frame; 121 - First cylinder; 122 - Blocking block; 123 - Fixing device; 31 - Moving part; 32 - Material receiving part; 311 - Box frame; 312 - Platform plate; 313 - Connecting plate; 314 - Guide rail assembly; 315 - Second cylinder; 316 - Cylinder support; 317 - Fastening nut; 321 - Tooth disc; 322 - Mounting plate; 323 - First pulley; 324 - Synchronous belt; 325 - Second pulley; 326 - Motor; 327 - Guard plate; 328 - Protective cover; a - Bottom plate; b - Vertical plate; c - Rear bearing seat plate; d - Rear shaft; e - Transmission bearing; f - Adjusting bolt; g - Rubber strip; h - Stopping plate; i - Inductor; j - Rubber block; k - Front bearing seat plate; l - Front shaft; m - Conveyor belt; n - Side plate; p - Support plate; q - Slide block; 4 - Battery. Specific embodiments
[0057] The following further describes the present utility model with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present utility model and shall not be used to limit the protection scope of the present utility model. Embodiment
[0058] This embodiment provides a material receiving device. Combining Figures 1 to 2 to illustrate the device in this embodiment, including:
[0059] First logistics line 1, second logistics line 2, separation mechanism, blocking mechanism 12 and material receiving mechanism 3;
[0060] Among them, the separation mechanism is respectively arranged at the working surfaces of the first logistics line 1 and the second logistics line 2, separating the working surfaces of the first logistics line 1 and the second logistics line 2 into multiple parallel logistics channels; the blocking mechanism 12 is respectively arranged at the working surfaces of the first logistics line 1 and the second logistics line 2, thereby restricting the circulation rhythm of the battery 4 in the logistics channels; the material receiving mechanism 3 is arranged near the ends of the first logistics line 1 and the second logistics line 2, thereby batch receiving the batteries 4 on the first logistics line 1 and the second logistics line 2 and unifying the circulation rhythm of the batteries 4.
[0061] Parallel logistics channels are formed by a separation mechanism to achieve parallel transportation of multiple batteries 4 on a single logistics line. The batteries 4 in the logistics channels are limited by a blocking mechanism 12, so that each blocking mechanism 12 stores a battery 4. The single-piece flow rhythm of the batteries 4 on each logistics line is unified, and the batteries 4 on multiple logistics lines are batch-received by a material receiving mechanism 3, and the batch flow rhythm of the batteries 4 on multiple logistics lines is unified, so as to balance the circulation rhythm of the batteries 4 on different logistics lines, meet the transfer requirements of different processes, and improve the automation standard of battery 4 transportation. By using the blocking mechanism 12 to hold up the batteries 4, time redundancy can be provided as a buffer for optimizing the rhythm of the single-piece flow and batch flow of the batteries 4. After unifying the rhythm of the single-piece flow and batch flow of the logistics line, the problems of unbalanced rhythm, overload and no-load phenomenon in battery 4 transportation can be fundamentally solved.
[0062] Optionally, in combination with Figure 3 and Figure 4 The separation mechanism in this embodiment is described. The separation mechanism is arranged along the length direction of the working surface 11 of the logistics line. The separation mechanism includes: a structural frame 16, partition strips 13 and side rollers 14; among them, the structural frame 16 is installed above the working surface 11 of the logistics line, the partition strips 13 are installed on the structural frame 16, and a plurality of side rollers 14 are installed on the partition strips 13;
[0063] In this embodiment, the number of partition strips 13 on the first logistics line 1 and the second logistics line 2 is 3 respectively. The 3 partition strips 13 are installed on the fixed frame through a connecting mechanism 15 and arranged along the length direction of the logistics line, dividing the first logistics line 1 and the second logistics line 2 into 4 parallel logistics channels respectively.
[0064] In practical applications, only one battery 4 is allowed to pass through each logistics channel at the same time, so as to better control the parallel transportation rhythm of multiple batteries 4;
[0065] Optionally, the distance between adjacent side rollers 14 on the same partition strip 13 is less than 1 / 2 of the length of the battery 4, and the diameter of the side rollers 14 is greater than the thickness of the partition strip 13, so that the side rollers 14 protrude from the partition strip 13 and extend towards two adjacent logistics channels; when the side rollers 14 are in contact with the battery 4, the acting force of the battery 4 is converted into a rotational force to reduce the friction force in contact with the battery 4. Secondly, the battery 4 in the transportation of the logistics channel can be guided to avoid the battery 4 from contacting the partition strip 13 and causing wear.
[0066] Optionally, in combination with Figure 14The blocking mechanism 12 in this embodiment includes: a lifting part and a blocking block 122; the lifting part includes: a fixing device 123 and a first air cylinder 121; the fixing device 123 is installed on the logistics line. The fixing device 123 is a combination of a fixing piece and a fixing frame. The two columns of the fixing frame are symmetrically installed on both sides of the logistics line structure frame 16 through the fixing pieces respectively. The cross beam of the fixing frame is connected to the columns and is located above the working surface 11 of the logistics line. The first air cylinder 121 is fixedly installed on the cross beam of the fixing frame, and the power end of the first air cylinder 121 faces the working surface 11 of the logistics line;
[0067] The number of the first air cylinders 121 is equal to the number of parallel logistics channels, and the power end of the first air cylinder 121 is connected with a blocking block 122. The blocking block 122 lifts in the logistics channel under the drive of the first air cylinder 121 to limit and buffer the batteries 4 in each logistics channel and release them, correct the transportation rhythm of the batteries 4 in each logistics channel, make the rhythms of the batteries 4 transported at the same time on the same logistics line aligned, and achieve the purpose of unifying the transportation rhythm of the batteries 4.
[0068] Optionally, there are two or more blocking mechanisms 12 on the first logistics line 1 and the second logistics line 2 respectively to synchronously limit the batteries 4 in the parallel logistics channels, form calibration positions for multiple transportation rhythms along the length direction of the transportation line, and cyclically correct the rhythms of the batteries 4 in multiple parallel logistics channels.
[0069] By increasing the number of the multiple blocking mechanisms 12 to increase the number of buffer areas of the batteries 4 in the logistics channels, thereby increasing the calibration nodes for the rhythm adjustment of the batteries 4 in each logistics channel. After the blocking mechanism 12 close to the feeding mechanism 3 releases the multiple batteries 4 transported in parallel, the multiple batteries 4 flow uniformly in parallel towards the feeding mechanism 3. At the same time, the blocking mechanism 12 close to the feeding mechanism 3 blocks the batteries 4 released by other blocking mechanisms 12 again until all the batteries 4 in all the logistics channels are blocked and buffered, so as to achieve the purpose of finally aligning the rhythms of all the batteries 4 in all the logistics channels and avoid the phenomena of unsaturated and wasted transportation and feeding rhythms.
[0070] Optionally, combined with Figures 5 to 13 The feeding mechanism 3 in this embodiment includes: a moving part 31 and a feeding part 32. The moving part 31 includes: a base, a guide rail assembly 314, a driving component and a connecting plate 313; the base is a box structure assembled by a box frame 311 and multiple plates. The top of the base is connected with a platform plate 312 for supporting the feeding mechanism 3; the guide rail assembly 314 is installed on the platform plate 312 of the base, and the driving component is installed in the base. The driving component in this embodiment adopts a second air cylinder 315, but is not limited to other power mechanisms according to the actual production line requirements; the connecting plate 313 is connected to the power end of the second air cylinder 315, and the second air cylinder 315 can output power to the connecting plate 313.
[0071] Optionally, a rectangular hole is formed in the platform plate 312. The two guide rails in the guide rail assembly 314 are symmetrically installed on both sides of the rectangular hole. The second cylinder 315 is installed in the base through two cylinder supports 316 and is located below the rectangular hole. The cylinder supports 316 are both L-shaped. One side of the cylinder support 316 is fixed to the lower surface of the platform plate 312 by bolts, and the other side is provided with a circular hole for fitting the cylinder head of the second cylinder 315. After the two cylinder heads of the second cylinder 315 are respectively inserted into the cylinder supports 316, they are fixed by fastening nuts 317. A connecting plate 313 is fixed to the piston of the second cylinder 315 by bolts. When the second cylinder 315 is connected to gas, the piston drives the connecting plate 313 to move in the rectangular hole of the platform plate 312. The connecting plate 313 is connected to the material receiving part 32 to drive the material receiving part 32 to move at the ends of the first logistics line 1 and the second logistics line 2, so as to pick up the batteries 4 on the first logistics line 1 and the second logistics line 2, and finally realize batch receiving of the batteries 4 on the first logistics line 1 and the second logistics line 2 and unifying the transportation rhythm of the same batch of batteries 4.
[0072] Optionally, the material receiving part 32 includes: a toothed disc 321, a conveyor belt m, a transmission mechanism and a motor 326; the toothed disc 321 includes: a bottom plate a, a vertical plate b, a bearing seat plate group, a transmission shaft, a transmission bearing e, an adjusting bolt f, a stop plate h, a buffer layer, a mounting plate 322, a sensor i and a connecting component;
[0073] In this embodiment, the number of the vertical plates b is 9, which are evenly distributed on the bottom plate a, dividing the area above the bottom plate a into 8 juxtaposed slots.
[0074] The mounting plates 322 are in two groups, symmetrically installed on both sides of the toothed disc 321. Each mounting plate 322 is fixedly connected to each motor 326 respectively, and the tooth shafts of the two motors 326 respectively pass through the mounting plates 322;
[0075] The transmission mechanism includes: a transmission shaft, a first belt pulley 323, a conveyor belt m, a synchronous belt 324 and a second belt pulley 325; the transmission shaft includes a front shaft l and a rear shaft d; the front shaft l and the rear shaft d are respectively installed at both ends of the slot and are connected to the conveyor belt m. The conveyor belt is arranged in the slot and wound around the two transmission shafts. The first belt pulley 323 is connected to the end of the front shaft l or the rear shaft d. The second belt pulley 325 is installed on the tooth shaft of the motor 326. The synchronous belt 324 connects the first belt pulley 323 and the second belt pulley 325; when receiving materials, each of the slots is aligned with each of the logistics channels respectively. After the motor 326 outputs power, the front shaft l and the rear shaft d are driven to rotate synchronously through the synchronous belt 324, the first belt pulley 323 and the second belt pulley 325, so as to drive the conveyor belts m in all the slots to transport the batteries 4 synchronously, realizing the alignment of the receiving material rhythm of the batteries 4.
[0076] The bearing seat plate group is fixed on the base plate a and is respectively arranged relative to the front axle l and the rear axle d, including the front bearing seat plate k and the rear bearing seat plate c. A transmission bearing e is installed in each bearing seat plate group. The front bearing seat plate k is installed with the front axle l through the transmission bearing e, and the rear bearing seat plate c is connected with the rear axle d through the transmission bearing e, respectively supporting and providing rotation ability for the front axle l and the rear axle d; in addition, a boss facing the slot is connected to the rear bearing seat plate c, and a threaded hole is installed on the boss, and an adjusting bolt f is screwed on the boss. A side of the adjusting bolt f close to the slot The end abuts against the stop plate h, applying pressure to the stop plate h; the stop plate h is installed at the end of the vertical plate b, and after the adjusting bolt f applies pressure to the stop plate h, the stop plate h contacts the conveyor belt m, thereby transmitting the pressure to the conveyor belt m and the drive shaft, further increasing the static friction between the drive shaft and the conveyor belt m, thereby helping to ensure the stable transmission of the conveyor belt m, avoiding sliding or deviation, and thus improving the efficiency and reliability of the entire material receiving part 32; at the same time, the conveyed battery 4 is limited by the stop plate h to prevent the battery 4 from leaking out of the slot.
[0077] The connecting assembly includes: side plates n, support plates p and sliders q. The two side plates n are symmetrically installed under the bottom plate a, and the spacing between the two side plates n corresponds to the spacing of the guide rail assembly 314. The two side plates n are connected to the ends of the guide rail assembly 314 with support plates p. The support plates p are symmetrically installed with sliders q facing the surface of the guide rail assembly 314, and the sliders q are engaged with the guide rails; the connecting plate 313 is connected to the bottom of the toothed disc 321, and transmits the driving force of the second cylinder 315 to the toothed disc 321, thereby driving the slider q in the connecting assembly to slide with the guide rail, so that the material receiving part 32 moves between the first logistics line 1 and the second logistics line 2, and finally realizes the batch reception of batteries 4 on the first logistics line 1 and the second logistics line 2 and unifies the unloading and circulation rhythm of the batteries 4.
[0078] Optionally, the sensing device in this embodiment uses sensor i, and the number of sensors i is equal to the number of slots. The sensor i is installed on the buffer layer of the stop plate h and is used to sense whether the batteries 4 in each slot are in place. The next circulation process of the battery 4 will not be triggered until the batteries 4 in all slots are in place.
[0079] Optionally, a buffer layer is connected to the end face of the stop plate h close to the slot and the two end faces of the slot close to the conveyor belt m. The buffer layer uses an elastic colloid, including a rubber block j and a rubber strip g; the rubber block j is installed on the stop plate h, and can buffer the impact force between the battery 4 and the stop plate h. The rubber strip g is adapted to the vertical plate b, and the two ends of the colloid protrude from the vertical plate b and extend toward two adjacent slots, thereby avoiding direct contact between the battery 4 and the slot surface when connecting the materials, so that the two end faces of the slot close to the conveyor belt m have a buffering function, effectively avoiding damage to the battery 4 due to transmission friction and collision.
[0080] Optionally, the material receiving part 32 further includes a shield 328 and a guard plate 327. The guard plate 327 is installed above the two mounting plates 322, and the two shields 328 are respectively installed at the motors 326 of the two mounting plates 322 for housing the outside of the motors 326 to protect the motors 326 and strengthen the strength of the two mounting plates 322.
[0081] Working principle:
[0082] With the help of a loading device or other equipment, batteries 4 are placed in each logistics channel of the first logistics line 1 or the second logistics line 2. The batteries 4 are transported and transferred in the 4 logistics channels of the first logistics line 1 or the second logistics line 2, and at the same time, only one battery 4 is allowed to pass through each logistics channel at the same time. When the batteries 4 on the material receiving mechanism 3 are emptied, the blocking mechanism 12 close to the material receiving mechanism 3 controls its lifting part to drive a plurality of blocking blocks 122 to rise, releasing the plurality of batteries 4 transported in parallel, so that the plurality of batteries 4 flow uniformly and in parallel towards the material receiving mechanism 3. The blocking mechanism 12 close to the material receiving mechanism 3 controls its lifting part to drive a plurality of blocking blocks 122 to descend, performing limit buffering on the batteries 4 released by the adjacent blocking mechanism 12.
[0083] Since the number of blocking mechanisms 12 is multiple, in practical applications, each blocking mechanism 12 is controlled to buffer one battery 4 in each logistics channel. Therefore, the adjacent blocking mechanisms 12 cycle to limit and release the batteries 4 until the batteries 4 reach the material receiving mechanism 3, controlling the single-piece flow rhythm of the batteries 4, and achieving the purpose of finally performing parallel rhythm alignment on the batteries 4 in all logistics channels. Through the serial and parallel cross-blocking design, it is possible to effectively avoid the phenomenon of unsaturated and wasted transportation and receiving rhythms.
[0084] When the material receiving mechanism 3 receives materials from the first logistics line 1 or the second logistics line 2, it first drives the material receiving part 32 to move to the corresponding logistics line through the moving part 31. Specifically, the second air cylinder 315 drives the piston rod to extend and retract, driving the connecting plate 313, and the toothed disc 321 and the slider q on the connecting plate 313 move relative to the guide rail assembly 314 until the material receiving part 32 stops at the end of the first logistics line 1 or the second logistics line 2. At this time, a single slot is connected to a single logistics channel, bringing the conveyor belt m in the slot close to the logistics channel, enabling the conveyor belt m to receive the batteries 4 transported by the logistics channel. All conveyor belts m move synchronously under the drive of the motor 326, and thus the rhythm of parallel material receiving of the batteries 4 can be controlled. After the motor 326 outputs power, the power is transmitted to the transmission shaft through the second pulley 325, the synchronous belt 324, and the first pulley 323, causing the transmission shaft to drive the conveyor belt m to rotate, realizing the transfer of the batteries 4.
[0085] When the battery 4 is moved by the conveyor belt m to the rear end of the slot, it can be sensed by the inductor i. After all the batteries 4 in all the slots are sensed, the material receiving mechanism 3 performs the transfer work of the next process of the battery 4. If there are still some slots in the material receiving part 32 that do not sense the battery 4, the material receiving part 32 is driven by the moving part 31 to move to the end of another logistics line again, so that some empty slots correspond to the logistics channels of its logistics line, and the material receiving operation is repeated until all the inductors i in all the slots on the material receiving part 32 detect that the battery 4 is in place, and then the process of the next process is responded to. Embodiment
[0086] This embodiment provides a material receiving device, including:
[0087] A plurality of logistics lines, a separation mechanism, a blocking mechanism 12 and a material receiving mechanism 3;
[0088] Among them, the separation mechanism is respectively arranged at the working surfaces of a plurality of logistics lines, and the working surfaces of the plurality of logistics lines are separated into a plurality of parallel logistics channels; the blocking mechanism 12 is respectively arranged at the working surfaces of the plurality of logistics lines, so as to limit the flow rhythm of the battery 4 in the logistics channel; the material receiving mechanism 3 is arranged near the end of any one logistics line, so as to batch receive the batteries 4 on multiple logistics lines and unify the flow rhythm of the batteries 4.
[0089] By forming parallel logistics channels through the separation mechanism, the parallel transportation of multiple batteries 4 on each logistics line is realized. By limiting the batteries 4 in the logistics channel through the blocking mechanism 12, each blocking mechanism 12 stores a battery 4 in buffer, unifying the single-piece flow rhythm of the batteries 4 on the logistics line and batch receiving the batteries 4 on multiple logistics lines through the material receiving mechanism 3, and further unifying the batch flow rhythm of the batteries 4 between multiple logistics lines, balancing the flow rhythm of the batteries 4 between different logistics lines and different processes and improving the automation standard of battery 4 transportation and blanking; considering the floor area of multiple logistics lines, the present utility model designs the material receiving mechanism 3 as a non-guide rail mobile type. For example, the bottom of the material receiving mechanism 3 is configured with moving wheels. This device can be quickly arranged and refitted according to production requirements and the existing production line layout, so that the material receiving mechanism 3 batch receives materials from multiple logistics lines at the same time, which is easy to layout the flexible production line and has great flexibility compared with the existing full logistics line material receiving and transportation, and reduces the occupation of production space.
[0090] Among them, the separation mechanism and the blocking mechanism 12 are both set in the same way as in Embodiment 1. The material receiving mechanism 3 can be changed accordingly according to the layout of the production line. The improvement points include: extending the stroke of the moving part 31 so that it can move between multiple logistics lines and increasing the number of slots of the gear disk 321 to match the number of logistics channels of multiple logistics lines, or increasing the number of material receiving mechanisms 3 to realize the efficient transportation of multiple logistics lines, expanding the industrial scope, improving the automation efficiency of battery 4 transportation and blanking, and avoiding waste of production rhythm.
[0091] In summary, through the restriction of the battery 4 in the logistics channel by the blocking mechanism 12, the single-piece flow rhythm of the battery 4 on each logistics line is unified, and the battery 4 on multiple logistics lines is batch received by the material receiving mechanism 3, and the batch flow rhythm of the battery 4 on multiple logistics lines is unified, so as to balance the circulation rhythm of the battery 4 on different logistics lines, meet the transfer requirements of different processes, and improve the automation standard of the battery 4 transportation. The working surface 11 of the logistics line is divided into multiple parallel logistics channels by the partitioning mechanism, which is convenient for calibrating the real-time and accurate conveying rhythm of a single battery 4; and during the conveying process, the battery is guided and protected by the side rollers to avoid the battery being knocked. The structure of this device is concise and the assembly is convenient. It can be quickly arranged and modified according to production needs, so that the material receiving mechanism 3 can batch receive materials from multiple logistics lines at the same time, which is easy to layout the flexible production line and improve the automation efficiency of the battery 4 transportation and loading and unloading, and avoid wasting the production rhythm.
[0092] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0093] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
Claims
1. A material receiving device, characterized in that, Including: A blocking mechanism, which is arranged on the logistics line and used to limit the single-piece flow rhythm of the battery on the logistics line; A material receiving mechanism, which is arranged at the discharging end of the logistics line and includes a moving part and a material receiving part installed on the moving part; The material receiving part moves between multiple logistics lines along with the moving part and is used to batch-receive the batteries released by the blocking mechanisms on multiple logistics lines, so as to unify the batch flow rhythm of the battery discharging on multiple logistics lines.
2. The material receiving device according to claim 1, characterized in that it further Including: A separating mechanism, which is arranged on the logistics line and used to separate the logistics line into multiple parallel logistics channels; The material receiving part is provided with a plurality of parallel slots corresponding to the logistics channels and is used to receive the batteries released by the blocking mechanism.
3. The feeding device according to claim 2, characterized in that On the same logistics line, at least two groups of the blocking mechanisms are provided and are used to form calibration positions with multiple conveying rhythms along the transportation direction of the logistics line; The blocking mechanism includes a lifting part installed on the logistics line and a plurality of blocking blocks connected to the power end of the lifting part; The plurality of blocking blocks are lifted and lowered in the logistics channel under the drive of the lifting part and are used to limit and release the batteries in the logistics channel.
4. The feeding device according to claim 3, characterized in that The lifting part includes a fixing device installed on the logistics line and a plurality of first cylinders installed on the fixing device, and the power ends of the plurality of first cylinders are respectively connected to the plurality of blocking blocks.
5. The feeding device according to claim 1, characterized in that The moving part includes a base, a guide rail assembly installed on the base and a driving component; The driving component is in transmission connection with the material receiving part and is used to drive the material receiving part to move on the guide rail assembly.
6. The feeding device according to claim 2, characterized in that The material receiving part includes a toothed disc and a transmission mechanism; A plurality of parallel slots are provided on the toothed disc; The transmission mechanism includes transmission shafts arranged at both ends of the slot, a conveyor belt arranged in the slot and wound around the two transmission shafts, a belt pulley in transmission connection with any one of the transmission shafts, and a synchronous belt connecting the belt pulley and the power end of the motor; During material receiving, each of the slots is aligned with each of the logistics channels respectively, and the motor drives the two transmission shafts to rotate synchronously through the synchronous belt, so as to drive the conveyor belts in all the slots to transport the batteries synchronously.
7. The feeding device according to claim 6, characterized in that, An induction device is further arranged on the slot and is used to sense the battery.
8. The material receiving device according to claim 6, characterized in that A stop plate is arranged at the end of the slot far from the logistics channel, and buffer layers are connected to the end face of the stop plate close to the slot and both side faces of the slot.
9. The feeding device according to claim 8, characterized in that, A tension adjusting device for adjusting the tension of the conveyor belt is further installed on the toothed disc, and the tension adjusting device includes a convex platform arranged close to the stop plate and an adjusting bolt connected to the convex platform and abutting against the stop plate.
10. The material receiving device according to claim 2, characterized in that, The separating mechanism includes a structural frame, partition strips installed on the structural frame, and a plurality of side rollers installed on the partition strips; Among them, a plurality of the partition strips are provided and are used to separate the logistics line into a plurality of parallel logistics channels; The distance between adjacent side rollers on the same partition strip is less than the length of the battery, and the side rollers protrude from the partition strip and extend towards the logistics channels on both sides.