Novel unwinding device for carbon fiber prepreg

By designing a combination of rotating shaft, connecting frame and motor drive, rapid roll replacement of carbon fiber prepreg unwinding device is achieved, solving the problem of roll replacement affecting efficiency in existing devices, and improving processing efficiency and device flexibility.

CN223162934UActive Publication Date: 2025-07-29江苏圣顿机械有限公司
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Patent Information

Application Number
CN202421681668.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-29
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing unwinding device for carbon fiber prepreg can only install one roll at the same time, which will cause the machine to be shut down when replacing the roll, affecting the processing efficiency.

Method used

A new unwinding device was designed to achieve rapid replacement and installation of roll rolls through the combination of rotating shaft, connecting frame, slide chute and motor drive. The combination of worm gear and worm gear transmission and bidirectional screws can realize automatic rotation and clamping of roll rolls, supporting the flexible use of multi-roll rolls.

Benefits of technology

It improves the working efficiency of carbon fiber prepreg processing, reduces production costs, and improves the flexibility and convenience of the device, and supports the rapid replacement and clamping of rolls of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of carbon fiber prepreg processing, and discloses a novel unwinding device for carbon fiber prepreg, which comprises a base, a pair of mounting plates are symmetrically mounted on two sides of the top end of the base, a rotating shaft is mounted between the pair of mounting plates, and a plurality of connecting frames are mounted on the peripheral side of the rotating shaft. A pair of first mounting seats are symmetrically mounted at the two ends of each connecting frame, a first sliding groove is formed in one side of each first mounting seat, a pair of first sliding blocks are symmetrically mounted at the two ends of each first sliding groove, a second sliding groove is formed in one side of each first sliding block, and a pair of second sliding blocks are symmetrically mounted at the two ends of each second sliding groove; a pair of arc-shaped clamping plates is symmetrically mounted on one sides of the pair of second sliding blocks, and a driving assembly is mounted on one sides of the pair of mounting plates. According to the device, the carbon fiber prepreg can be quickly replaced in the processing process, so that the working efficiency during processing of the carbon fiber prepreg is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbon fiber prepreg processing, and more specifically relates to a novel unwinding device for carbon fiber prepreg. Background Art

[0002] The unwinding device for carbon fiber prepreg is one of the devices used to prepare carbon fiber reinforced composite materials. Prepreg is a carbon fiber yarn or fabric pre-impregnated with resin, usually a part of lightweight materials. The main function of the unwinding device is to unwind the prepreg from its storage roll or disk for use in the manufacturing process.

[0003] Some current carbon fiber prepreg unwinding devices can only install a single carbon fiber prepreg roll at a time. When the carbon fiber prepreg on the roll is used up, the staff needs to remove the roll and reinstall a new roll before continuing processing, which affects the work efficiency of carbon fiber prepreg processing.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a new type of unwinding device for carbon fiber prepreg is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides a novel unwinding device for carbon fiber prepreg, which is achieved by the following specific technical means:

[0006] A novel unwinding device for carbon fiber prepreg comprises a base, a pair of mounting plates symmetrically installed on both sides of the top of the base, a rotating shaft installed between the pair of mounting plates, a plurality of connecting frames installed on the circumference of the rotating shaft, a pair of first mounting seats symmetrically installed at both ends of the plurality of connecting frames, a first slide groove installed on one side of the first mounting seat, a pair of first sliders symmetrically installed at both ends of the first slide groove, a second slide groove provided on one side of the first slider, a pair of second sliders symmetrically installed at both ends of the second slide groove, a pair of arc-shaped clamping plates symmetrically installed on one side of the pair of second sliders, and a driving assembly installed on one side of a pair of mounting plates.

[0007] Furthermore, a chassis is installed on one side of one of the pair of mounting plates, a worm gear is installed inside the chassis, and the worm gear is connected to the rotating shaft, a worm is installed at the bottom end of the chassis, and the worm is meshingly connected to the worm gear, a first motor is installed on one side of the bottom end of the chassis, and the output end of the first motor is connected to the worm gear through a coupling.

[0008] Further, a first double - threaded screw is rotatably installed in the first sliding groove, and the first double - threaded screw penetrates through the front and rear sides of a pair of first sliders and is threadedly connected to the pair of first sliders.

[0009] Further, a second motor is installed on one side of the first mounting seat, and the output end of the second motor is drivingly connected to the first double - threaded screw through a coupling.

[0010] Further, a second double - threaded screw is rotatably installed in the second sliding groove, and the second double - threaded screw penetrates through the upper and lower ends of a pair of second sliders and is threadedly connected to the pair of second sliders.

[0011] Further, a third motor is installed on the top end of the first slider, and the output end of the third motor is drivingly connected to the second double - threaded screw through a coupling.

[0012] Further, the driving assembly includes a second mounting seat. The second mounting seat is installed on one side of a pair of mounting plates. A third sliding groove is provided at the top end of the second mounting seat. A pair of third sliders are symmetrically installed at both ends of the third sliding groove. Connecting plates are installed at the top ends of the pair of third sliders. Driving discs are installed on the opposite sides of the pair of connecting plates. A third double - threaded screw is rotatably installed inside the third sliding groove, and the third double - threaded screw penetrates through the left and right sides of the pair of third sliders and is threadedly connected to the pair of third sliders.

[0013] Further, a fourth motor is installed on one side of the second mounting seat, and the output end of the fourth motor is drivingly connected to the third double - threaded screw through a coupling.

[0014] Further, a fifth motor is installed on one side of one of the pair of connecting plates, and the output end of the fifth motor is drivingly connected to the driving disc through a coupling.

[0015] Further, a controller is installed on one side of one of the pair of mounting plates.

[0016] Compared with the prior art, the present utility model has the following beneficial effects:

[0017] In the unwinding device for new carbon fiber prepreg of the present utility model, through the combined use of the base, mounting plates, rotating shaft, connecting frame, first mounting seat, first sliding groove, first slider, second sliding groove, second slider, arc - shaped clamping plate, worm gear, worm and first motor, it is convenient to install a new carbon fiber prepreg roll on the idle first mounting seat while the unwinding device is working, and after all the carbon fiber prepreg on the first roll is used up, through the rotation of the rotating shaft and the connecting frame, the new roll can be quickly put into use, thereby improving the working efficiency during the processing of carbon fiber prepreg.

[0018] The unwinding device for the new carbon fiber prepreg in the present utility model, through the cooperation of a base, a mounting plate, a rotating shaft, a connecting frame, a first mounting seat, a first sliding groove, a first sliding block, a second sliding groove, a second sliding block, an arc-shaped clamping plate, a first bidirectional screw, a second motor, a second bidirectional screw, a third motor, a second mounting seat, a third sliding groove, a third sliding block, a connecting plate, a driving disc, a third bidirectional screw, a fourth motor and a fifth motor, facilitates the quick installation or disassembly of the roll of carbon fiber prepreg, and can clamp, transport and drive rolls of different lengths, thereby improving the flexibility and convenience of the unwinding device and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional schematic diagram of the present utility model.

[0020] Figure 2 is a three-dimensional schematic diagram of the present utility model.

[0021] Figure 3 is a front view schematic diagram of the present utility model.

[0022] Figure 4 is of the present utility model Figure 1 magnified schematic diagram of part A.

[0023] Figure 5 is of the present utility model Figure 1 magnified schematic diagram of part B.

[0024] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0025] 1, base; 2, mounting plate; 3, rotating shaft; 4, connecting frame; 5, first mounting seat; 6, first sliding groove; 7, first sliding block; 8, second sliding groove; 9, second sliding block; 10, arc-shaped clamping plate; 11, chassis; 12, worm gear; 13, worm; 14, first motor; 15, first bidirectional screw; 16, second motor; 17, second bidirectional screw; 18, third motor; 19, second mounting seat; 20, third sliding groove; 21, third sliding block; 22, connecting plate; 23, driving disc; 24, third bidirectional screw; 25, fourth motor; 26, fifth motor; 27, controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0027] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] Embodiment:

[0030] As shown in the Figure 1 to Figure 5 accompanying drawings:

[0031] The present utility model provides a pay-off device for a new type of carbon fiber prepreg, which includes a base 1. On both sides of the top of the base 1, a pair of mounting plates 2 are symmetrically installed. Between the pair of mounting plates 2, a rotating shaft 3 is installed. On the circumferential side of the rotating shaft 3, a number of connecting frames 4 are installed. At both ends of the number of connecting frames 4, a pair of first mounting seats 5 are symmetrically installed. On one side of the first mounting seat 5, a first sliding groove 6 is installed. At both ends of the first sliding groove 6, a pair of first sliding blocks 7 are symmetrically installed. On one side of the first sliding block 7, a second sliding groove 8 is provided. At both ends of the second sliding groove 8, a pair of second sliding blocks 9 are symmetrically installed. On one side of the pair of second sliding blocks 9, a pair of arc-shaped clamping plates 10 are symmetrically installed. On one side of the pair of mounting plates 2, a driving assembly is installed.

[0032] One side of one of the pair of mounting plates 2 is provided with a chassis 11. Inside the chassis 11, a worm gear 12 is installed, and the worm gear 12 is connected to a rotating shaft 3. At the bottom end inside the chassis 11, a worm 13 is installed, and the worm 13 is meshed with the worm gear 12. On one side of the bottom end inside the chassis 11, a first motor 14 is installed, and the output end of the first motor 14 is in transmission connection with the worm 13 through a coupling. The first motor 14 drives the worm 13 to rotate. Since the worm gear 12 is meshed with the worm 13, the worm gear 12 rotates together, thereby driving the rotating shaft 3 to rotate. The rotating shaft 3 drives a pair of first mounting seats 5 to rotate through a connecting frame 4. When the carbon fiber prepreg on one first mounting seat 5 is used up, the other first mounting seat 5 can quickly rotate to the position between a pair of driving discs 23, so that the unwinding device can quickly continue to be put into use.

[0033] Wherein, a first double-headed screw 15 is rotatably installed in a first chute 6, and the first double-headed screw 15 penetrates through the front and rear sides of a pair of first sliding blocks 7 and is threadedly connected to the pair of first sliding blocks 7. By rotating the first double-headed screw 15, under the limiting action of the first chute 6, the pair of first sliding blocks 7 move towards or away from each other simultaneously, so as to adapt to the lengths of carbon fiber prepreg rollers of different sizes.

[0034] Wherein, a second motor 16 is installed on one side of the first mounting seat 5, and the output end of the second motor 16 is in transmission connection with the first double-headed screw 15 through a coupling. The second motor 16 drives the first double-headed screw 15 to rotate, thereby driving the pair of first sliding blocks 7 to move.

[0035] Wherein, a second double-headed screw 17 is rotatably installed in a second chute 8, and the second double-headed screw 17 penetrates through the upper and lower ends of a pair of second sliding blocks 9 and is threadedly connected to the pair of second sliding blocks 9. By rotating the second double-headed screw 17, under the limiting action of the second chute 8, the pair of second sliding blocks 9 move towards or away from each other simultaneously, driving a pair of arc-shaped clamping plates 10 to move, and clamping or loosening the carbon fiber prepreg roller.

[0036] Wherein, a third motor 18 is installed at the top end of the first sliding block 7, and the output end of the third motor 18 is in transmission connection with the second double-headed screw 17 through a coupling. The third motor 18 drives the second double-headed screw 17 to rotate, thereby driving the pair of second sliding blocks 9 to move.

[0037] Among them, the driving assembly includes a second mounting seat 19, the second mounting seat 19 is installed on one side of a pair of mounting plates 2, and a third slide groove 20 is provided at the top of the second mounting seat 19, and a pair of third sliders 21 are symmetrically installed at both ends of the third slide groove 20, and a connecting plate 22 is installed on the top of the pair of third sliders 21, and a pair of connecting plates 22 are installed with a driving disk 23 on the opposite side, and a third bidirectional screw 24 is installed for rotation inside the third slide groove 20, and the third bidirectional screw 24 passes through the left and right sides of the pair of third sliders 21 and is threadedly connected to the pair of third sliders 21. Through the rotation of the third bidirectional screw 24, under the limiting action of the third slide groove 20, the pair of third sliders 21 move toward each other at the same time, so that the driving disk 23 can clamp the roll of carbon fiber prepreg, thereby controlling the rotation of the roll, wherein the size of the driving disk 23 matches the size of the roll of carbon fiber prepreg.

[0038] Among them, a fourth motor 25 is installed on one side of the second mounting seat 19, and the output end of the fourth motor 25 is connected to the third bidirectional screw 24 through a coupling. The fourth motor 25 drives the third bidirectional screw 24 to rotate, and then drives a pair of third sliders 21 to move toward or away from each other at the same time.

[0039] A fifth motor 26 is installed on one side of one of the pair of connecting plates 22 , and an output end of the fifth motor 26 is transmission-connected to the driving disc 23 via a coupling, so that the fifth motor 26 drives the driving disc 23 to rotate.

[0040] A controller 27 is installed on one side of one of the pair of mounting plates 2 , and the controller 27 is electrically connected to the first motor 14 , the second motor 16 , the third motor 18 , the fourth motor 25 and the fifth motor 26 .

[0041] Working principle of this embodiment: When using this unwinding device for new carbon fiber prepreg, the staff first place the carbon fiber prepreg roll on one side of a first mounting seat 5, and turn on the second motor 16. The second motor 16 drives the first bidirectional screw 15 to rotate. Under the limiting action of the first chute 6, a pair of first sliders 7 move towards or away from each other simultaneously to a position close to both ends of the roll. Then, turn on the third motor 18. The third motor 18 drives the second bidirectional screw 17 to rotate. Under the limiting action of the second chute 8, a pair of second sliders 9 move towards each other simultaneously, driving a pair of arc-shaped clamping plates 10 to move and clamp the roll. After clamping is completed, the staff turn on the first motor 14. The first motor 14 drives the worm 13 to rotate. Since the worm 13 is meshed with the worm gear 12, the worm gear 12 rotates together at this time, driving the connecting frame 4 to rotate, and then driving the clamped roll to rotate to the side close to the driving component through the first mounting seat 5. At this time, the staff turn on the fourth motor 25. The fourth motor 25 drives the third bidirectional screw 24 to rotate. Under the limiting action of the third chute 20, a pair of third sliders 21 move towards each other simultaneously, enabling the driving disc 23 to clamp the roll. Then, the staff turn on the third motor 18 to make a pair of arc-shaped clamping plates 10 move away from each other and loosen the roll. At this time, the staff guide the carbon fiber prepreg into the subsequent processing machinery and turn on the fifth motor 26 to process the carbon fiber prepreg. During the processing, the staff install a new roll on one side of another first mounting seat 5. When the previous roll is used up, the new roll can quickly rotate to the position close to the driving component following the first mounting seat 5 and wait for processing, improving the working efficiency during processing.

[0042] The embodiments of the present invention are given for the purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

Claims

1. A unwinding device for a new type of carbon fiber prepreg, comprising a base (1), characterized in that: A pair of mounting plates (2) are symmetrically mounted on both sides of the top of the base (1), a rotating shaft (3) is mounted between the pair of mounting plates (2), a plurality of connecting frames (4) are mounted on the circumference of the rotating shaft (3), a pair of first mounting seats (5) are symmetrically mounted at both ends of the plurality of connecting frames (4), a first slide groove (6) is mounted on one side of the first mounting seat (5), a pair of first sliders (7) are symmetrically mounted at both ends of the first slide groove (6), a second slide groove (8) is provided on one side of the first slider (7), a pair of second sliders (9) are symmetrically mounted at both ends of the second slide groove (8), a pair of arc-shaped clamping plates (10) are symmetrically mounted on one side of the pair of second sliders (9), and a driving assembly is mounted on one side of a pair of mounting plates (2).

2. The unwinding device for the new carbon fiber prepreg according to claim 1, characterized in that: A case (11) is mounted on one side of one of the pair of mounting plates (2), a worm gear (12) is mounted inside the case (11), and the worm gear (12) is connected to the rotating shaft (3), a worm (13) is mounted at the bottom end of the case (11), and the worm gear (13) is meshedly connected to the worm gear (12), a first motor (14) is mounted on one side of the bottom end of the case (11), and an output end of the first motor (14) is transmission-connected to the worm gear (13) via a coupling.

3. The unwinding device for the new carbon fiber prepreg according to claim 1, characterized in that: A first bidirectional screw (15) is rotatably installed in the first sliding groove (6), and the first bidirectional screw (15) passes through the front and rear sides of a pair of first sliding blocks (7) and is threadedly connected to the pair of first sliding blocks (7).

4. The unwinding device for the novel carbon fiber prepreg according to claim 3, wherein: A second motor (16) is installed on one side of the first mounting seat (5), and an output end of the second motor (16) is transmission-connected to the first bidirectional screw (15) via a coupling.

5. The unwinding device for the new carbon fiber prepreg according to claim 1, wherein: A second bidirectional screw (17) is rotatably installed in the second sliding groove (8), and the second bidirectional screw (17) passes through the upper and lower ends of a pair of second sliding blocks (9) and is threadedly connected to the pair of second sliding blocks (9).

6. The unwind device for the novel carbon fiber prepreg according to claim 5, characterized in that: A third motor (18) is installed at the top end of the first slider (7), and the output end of the third motor (18) is transmission-connected to the second bidirectional screw (17) via a coupling.

7. The unwinding device for the novel carbon fiber prepreg according to claim 1, characterized in that: The driving assembly includes a second mounting seat (19), the second mounting seat (19) is mounted on one side of a pair of mounting plates (2), a third slide groove (20) is provided at the top of the second mounting seat (19), a pair of third sliders (21) are symmetrically mounted at both ends of the third slide groove (20), a connecting plate (22) is mounted on the top of the pair of third sliders (21), a driving disk (23) is mounted on the opposite side of the pair of connecting plates (22), a third bidirectional screw (24) is rotatably mounted inside the third slide groove (20), and the third bidirectional screw (24) passes through the left and right sides of the pair of third sliders (21) and is threadedly connected to the pair of third sliders (21).

8. The unwinding device for the new carbon fiber prepreg according to claim 7, characterized in that: A fourth motor (25) is installed on one side of the second mounting seat (19), and an output end of the fourth motor (25) is transmission-connected to a third bidirectional screw (24) via a coupling.

9. The unwinding device for the new carbon fiber prepreg according to claim 7, characterized in that: A fifth motor (26) is mounted on one side of one of the pair of connecting plates (22), and the output end of the fifth motor (26) is in transmission connection with a driving disc (23) through a coupling.

10. The unwinding device for the novel carbon fiber prepreg according to claim 1, characterized in that: A controller (27) is mounted on one side of one of the pair of mounting plates (2).