Microbial fermentation feed ventilatory capacity control device

The magnetic suction cup drives the rotating shaft and foam plate for stirring and defoaming, and combines the exhaust valve and the intake valve to control the gas volume, solving the problem of explosive and bacteria-infected fermentation tanks, achieving a safe and efficient microbial fermentation process.

CN223163423UActive Publication Date: 2025-07-29HAINAN YINNENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421700752.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-29
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

During the microbial fermentation process, the fermentation tank is prone to explosion due to gas expansion, and the contact between the agitator motor and the tank body can easily lead to bacterial infection. Traditional fermentation tanks lack the defoaming function.

Method used

The magnetic suction cup is used to drive the rotating shaft and foam plate for stirring and defoaming, and the exhaust valve and intake valve are combined to control the gas volume to avoid explosion, and the reaction gas is injected through the air compressor to promote the reaction.

Benefits of technology

Effectively control the air pressure in the fermentation tank, prevent explosion, avoid bacterial infection, realize the stirring and defoaming functions, and ensure the smooth progress of the reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bioengineering equipment, in particular to a microbial fermentation feed ventilatory capacity control device, which comprises a base, a motor is fixedly mounted at the bottom of the inner wall of the base, and the amount of gas in a fermentation tank can be controlled by arranging an exhaust valve and a gas inlet valve. The risk of explosion and the like caused by too large internal air pressure of the fermentation tank is avoided, reaction gas can be injected into the fermentation tank through an air compressor to promote reaction, a motor is arranged to drive a magnetic suction cup to rotate, and the magnetic suction cup rotates to drive a rotating shaft to rotate through magnetism so as to stir microbial feed in the fermentation tank; the problem of microbiological contamination caused by insufficiently tight mechanical sealing due to the fact that a traditional motor shaft directly penetrates through a fermentation tank body is avoided, the foam plate is arranged and can float on the surface of liquid, the motor shaft drives the foam plate to rotate when rotating, the foam plate rotates to drive the defoaming rake to rotate, the defoaming rake breaks bubbles on the surface of the liquid through external force, and the defoaming effect is improved. Therefore, the purpose of defoaming is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bioengineering equipment, in particular to a ventilation volume control device for microbial fermented feed. Background Technique

[0002] Fermentation tanks are usually used in the fermentation of microbial feed. Since gases are usually generated during the fermentation of microbial feed, a ventilation volume control device is usually installed on the fermentation tank to prevent the gas from expanding excessively and causing dangers such as deformation or explosion of the fermentation tank. At the same time, it is necessary to ensure that there is a certain amount of reaction gas in the fermentation tank to promote the reaction.

[0003] A stirring device is usually installed on the fermentation tank to stir the fermented feed. Since the fermented feed contains moisture, the motor cannot be in direct contact with the fermented feed. The stirring motor is usually installed outside the fermentation tank body, and the motor shaft penetrates through the fermentation tank body. This may cause problems such as bacterial contamination due to insufficient mechanical sealing. Moreover, bubbles may be generated during the fermentation of microbial feed, thereby affecting the fermentation process. However, traditional fermentation tanks generally do not have a defoaming function. Content of the Utility Model

[0004] The purpose of the utility model is to provide a ventilation volume control device for microbial fermented feed to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the utility model provides the following technical solution: A ventilation volume control device for microbial fermented feed, including a base, a motor is fixedly installed at the bottom of the inner wall of the base, a magnetic suction cup is fixedly installed at the top of the movable shaft of the motor, a fermentation tank is fixedly installed at the top of the base, a stirring and defoaming device is movably arranged in the fermentation tank, an exhaust valve and an intake valve are fixedly installed at the top of the base, and the intake valve is located on one side of the exhaust valve.

[0006] Further, the stirring and defoaming device includes a rotating shaft, the rotating shaft is movably arranged in the fermentation tank, a spiral blade is fixedly installed on the outer wall of the rotating shaft, a through groove is opened in the center of the rotating shaft, the rotating shaft is movably connected with a foam board through the through groove, and a defoaming rake is fixedly installed on the outer wall of the foam board.

[0007] Further, the exhaust valve includes an exhaust port, the exhaust port is fixedly installed at the top of the fermentation tank, a groove is opened at the top of the exhaust port, a rubber strip is fixedly installed in the groove, an exhaust cover is movably connected in the groove, a support rod a is fixedly installed on the inner wall of the exhaust port, a sleeve a and a spring a are fixedly installed at the top of the support rod a, the sleeve a is located in the center of the spring a, a movable column a is movably connected in the sleeve a, and the top of the movable column a is fixedly connected to the bottom of the exhaust cover.

[0008] Further, the intake valve includes an intake port fixedly installed at the top end of the fermentation tank. A support rod b is fixedly installed on the inner wall of the intake port. At the bottom end of the support rod b, a sleeve b and a spring b are fixedly installed. The sleeve b is located at the center of the spring b. An active column b is movably connected to the inner wall of the sleeve b. At the bottom end of the active column b, an intake cover is fixedly installed. An intake bayonet and a limit ring are fixedly installed on the inner wall of the intake port. The limit ring is located at the bottom of the intake bayonet, and the intake bayonet is engaged with the intake cover.

[0009] Further, an air compressor is provided on one side of the base. A control panel is fixedly installed on the air compressor. The air outlet of the control panel is fixedly connected to an air delivery pipe, and the air delivery pipe is movably connected to the exhaust valve or the intake valve.

[0010] Further, a water storage tank is fixedly installed at the top end of the fermentation tank. The top end of the fermentation tank is connected through a feeding port, and a movable cover is movably connected to the feeding port. A handle is fixedly installed at the top end of the movable cover.

[0011] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:

[0012] 1. By providing an exhaust valve and an intake valve, the amount of gas in the fermentation tank can be controlled, avoiding dangers such as explosion of the fermentation tank due to excessive internal air pressure, and reaction gas can be injected into the fermentation tank through an air compressor to promote the reaction.

[0013] 2. By setting a motor to drive the magnetic chuck to rotate, the magnetic chuck rotates and uses magnetism to drive the rotating shaft to rotate, so as to stir the microbial feed in the fermentation tank, avoiding the problem of bacteria contamination caused by the traditional motor shaft directly penetrating the fermentation tank body due to insufficient mechanical seal.

[0014] 3. By providing a foam board, it can float on the liquid surface. When the motor shaft rotates, it drives the foam board to rotate, and the rotating foam board drives the defoaming rake to rotate. The defoaming rake breaks the bubbles on the liquid surface through external force to achieve the purpose of defoaming. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the present utility model;

[0016] Figure 2 is a cross-sectional view of the present utility model;

[0017] Figure 3 is Figure 2 a partial enlarged schematic view at A in

[0018] Wherein: 1. Base; 101. Motor; 102. Magnetic chuck; 103. Fermentation tank; 104. Air compressor; 105. Control panel; 106. Air delivery pipe; 107. Water storage tank; 108. Feeding port; 109. Movable cover; 2. Stirring and defoaming device; 201. Rotating shaft; 202. Propeller blade; 203. Foam board; 204. Defoaming rake; 3. Exhaust valve; 301. Exhaust port; 302. Exhaust cover; 303. Support rod a; 304. Sleeve a; 305. Spring a; 306. Movable column a; 4. Intake valve; 401. Intake port; 402. Support rod b; 403. Sleeve b; 404. Spring b; 405. Movable column b; 406. Intake cover; 407. Intake bayonet; 408. Limiting ring. Detailed implementation manners

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1-3 , a ventilation volume control device for microbial fermentation feed, including a base 1. A motor 101 is fixedly installed at the bottom of the inner wall of the base 1. The top end of the movable shaft of the motor 101 is fixedly installed with a magnetic chuck 102. A fermentation tank 103 is fixedly installed at the top end of the base 1. The fermentation tank 103 is made of glass. A stirring and defoaming device 2 is movably arranged in the fermentation tank 103. While stirring the microbial fermentation feed in the fermentation tank 103, the stirring and defoaming device 2 can also eliminate the foam on the surface of the microbial fermentation feed. An exhaust valve 3 and an intake valve 4 are fixedly installed at the top end of the base 1. The intake valve 4 is located on one side of the exhaust valve 3. When the air pressure in the fermentation tank 103 is too high, the exhaust valve 3 will automatically open, and the gas in the fermentation tank 103 will be automatically discharged. When it is necessary to inject gas into the fermentation tank 103, it can be injected through the intake valve 4.

[0021] Specifically, the stirring and defoaming device 2 includes a rotating shaft 201 made of metal. The rotating shaft 201 is movably arranged in the fermentation tank 103. A propeller blade 202 is fixedly installed on the outer wall of the rotating shaft 201. A through groove is formed in the center of the rotating shaft 201. The rotating shaft 201 is movably connected to a foam board 203 through the through groove. The foam board 203 can slide up and down in the through groove in the center of the rotating shaft 201. An anti-foaming rake 204 is fixedly installed on the outer wall of the foam board 203. Spikes are fixedly installed at the bottom of the anti-foaming rake 204. The movable shaft of the motor 101 rotates to drive the magnetic chuck 102 to rotate. The magnetic chuck 102 rotates to drive the rotating shaft 201 to rotate. The rotating shaft 201 rotates to drive the foam board 203 to rotate. The foam board 203 rotates to drive the anti-foaming rake 204 to rotate. The anti-foaming rake 204 rotates to break the foam on the surface of the microbial fermented feed.

[0022] Specifically, the exhaust valve 3 includes an exhaust port 301 fixedly installed at the top of the fermentation tank 103. A groove is formed at the top of the exhaust port 301. A rubber strip is fixedly installed in the groove to increase the sealing performance. An exhaust cover 302 is movably connected in the groove. A support rod a 303 is fixedly installed on the inner wall of the exhaust port 301. A sleeve a 304 and a spring a 305 are fixedly installed at the top of the support rod a 303. The sleeve a 304 is located in the center of the spring a 305. A movable column a 306 is movably connected in the sleeve a 304. By setting the sleeve a 304 and the movable column a 306, the exhaust cover 302 can only move linearly up and down. The top of the movable column a 306 is fixedly connected to the bottom of the exhaust cover 302. When the air pressure in the fermentation tank 103 is too high, the air pressure will push the exhaust cover 302 upward, causing the exhaust cover 302 to gradually disengage from the groove at the top of the exhaust port 301. When the exhaust cover 302 completely disengages from the groove at the top of the exhaust port 301, the gas overflows. When the air pressure in the fermentation tank 103 returns to the normal level, the spring a 305 pulls the exhaust cover 302 to engage in the groove at the top of the exhaust port 301.

[0023] Specifically, the intake valve 4 includes an intake port 401 fixedly installed at the top of the fermentation tank 103. A support rod b 402 is fixedly installed on the inner wall of the intake port 401. A sleeve b 403 and a spring b 404 are fixedly installed at the bottom of the support rod b 402. The sleeve b 403 is located in the center of the spring b 404. A movable column b 405 is movably connected to the inner wall of the sleeve b 403. By setting the sleeve b 403 and the movable column b 405, the intake cover 406 can only move linearly up and down. The bottom of the movable column b 405 is fixedly installed with an intake cover 406. An intake bayonet 407 and a limiting ring 408 are fixedly installed on the inner wall of the intake port 401. The limiting ring 408 is located at the bottom of the intake bayonet 407. The intake bayonet 407 and the intake cover 406 are mutually engaged. By setting the limiting ring 408, it is possible to prevent the movable column b 405 from moving downward excessively and affecting the rotation of the anti-foaming rake 204.

[0024] Specifically, an air compressor 104 is provided on one side of the base 1. A control panel 105 is fixedly installed on the air compressor 104. The air outlet of the control panel 105 is fixedly connected to an air delivery pipe 106. The air delivery pipe 106 is movably connected to the exhaust valve 3 or the intake valve 4. When it is necessary to inject reaction gas into the fermentation tank 103, the air delivery pipe 106 is sleeved on the intake port 401, the air compressor 104 is started, and the intake air volume is controlled through the control panel 105. The gas squeezes the intake cover 406 to move downward, and the intake cover 406 gradually disengages from the intake bayonet 407. When the intake cover 406 completely disengages from the intake bayonet 407, the reaction gas enters the fermentation tank 103. When the gas injection is completed, the spring b404 pulls the intake cover 406 to engage in the intake bayonet 407 to prevent gas leakage.

[0025] Specifically, a water storage tank 107 is fixedly installed at the top of the fermentation tank 103. The top of the fermentation tank 103 is connected through a feeding port 108. A movable cover 109 is movably connected to the feeding port 108. A handle is fixedly installed at the top of the movable cover 109. Microbial fermentation feed can be injected into the fermentation tank 103 through the feeding port 108, and then a certain amount of clear water is injected into the water storage tank 107. Finally, the movable cover 109 is covered. The clear water and the movable cover 109 form a sealed space in the fermentation tank 103. When it is necessary to inject reaction gas into the fermentation tank 103, the air delivery pipe 106 is sleeved on the intake port 401, the air compressor 104 is started, and the intake air volume is controlled through the control panel 105. The gas squeezes the intake cover 406 to move downward, and the intake cover 406 gradually disengages from the intake bayonet 407. When the intake cover 406 completely disengages from the intake bayonet 407, the reaction gas enters the fermentation tank 103. When the gas injection is completed, the spring b404 pulls the intake cover 406 to engage in the intake bayonet 407 to prevent gas leakage.

[0026] Working principle of the utility model: When in use, microbial fermentation feed can be injected into the fermentation tank 103 through the feeding port 108, and then a certain amount of clear water is injected into the water storage tank 107. Finally, the movable cover 109 is covered. The clear water and the movable cover 109 form a sealed space in the fermentation tank 103. The motor 101 is started. The movable shaft of the motor 101 rotates to drive the magnetic chuck 102 to rotate. The rotation of the magnetic chuck 102 drives the rotation of the rotating shaft 201. The rotation of the rotating shaft 201 drives the rotation of the foam board 203 and the propeller blade 202. The propeller blade 202 stirs the microbial fermentation feed. The rotation of the foam board 203 drives the rotation of the defoaming rake 204. The rotation of the defoaming rake 204 breaks the foam on the surface of the microbial fermentation feed by external force. When the air pressure in the fermentation tank 103 is too high, the air pressure will push the exhaust cover 302 to move upward, causing the exhaust cover 302 to gradually disengage from the groove at the top of the exhaust port 301. When the exhaust cover 302 completely disengages from the groove at the top of the exhaust port 301, the gas overflows. When the air pressure in the fermentation tank 103 returns to the normal level, the spring a305 pulls the exhaust cover 302 to engage in the groove at the top of the exhaust port 301.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0028] Finally, it should be noted that the above are only preferred embodiments of the utility model and are not used to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent substitution on some of the technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An aeration volume control device for a microbial fermentation feed, comprising a base (1), characterized in that: At the bottom of the inner wall of the base (1), a motor (101) is fixedly installed. At the top of the movable shaft of the motor (101), a magnetic chuck (102) is fixedly installed. At the top of the base (1), a fermentation tank (103) is fixedly installed. Inside the fermentation tank (103), a stirring and defoaming device (2) is movably arranged. At the top of the base (1), an exhaust valve (3) and an intake valve (4) are fixedly installed. The intake valve (4) is located on one side of the exhaust valve (3).

2. The air flow rate control device for a microbial fermentation feed according to claim 1, wherein: The stirring and defoaming device (2) includes a rotating shaft (201). The rotating shaft (201) is movably arranged inside the fermentation tank (103). On the outer wall of the rotating shaft (201), a propeller blade (202) is fixedly installed.

3. The aeration volume control device for a microbial fermentation feed according to claim 2, wherein: A through groove is formed in the center of the rotating shaft (201). The rotating shaft (201) is movably connected to a foam board (203) through the through groove. On the outer wall of the foam board (203), a defoaming rake (204) is fixedly installed.

4. The aeration volume control device for a microbial fermentation feed according to claim 3, characterized in that: The exhaust valve (3) includes an exhaust port (301). The exhaust port (301) is fixedly installed at the top of the fermentation tank (103). A groove is formed at the top of the exhaust port (301).

5. The aeration volume control device for a microbial fermentation feed according to claim 4, wherein: A rubber strip is fixedly installed in the groove. An exhaust cover (302) is movably connected in the groove.

6. The aeration volume control device for a microbial fermentation feed according to claim 5, characterized in that: On the inner wall of the exhaust port (301), a support rod a (303) is fixedly installed. At the top of the support rod a (303), a sleeve a (304) and a spring a (305) are fixedly installed. The sleeve a (304) is located in the center of the spring a (305). An activity column a (306) is movably connected inside the sleeve a (304). The top of the activity column a (306) is fixedly connected to the bottom end of the exhaust cover (302).

7. The air flow rate control device for microbial fermentation feed according to claim 6, characterized in that: The intake valve (4) includes an intake port (401). The intake port (401) is fixedly installed at the top of the fermentation tank (103). On the inner wall of the intake port (401), a support rod b (402) is fixedly installed. At the bottom end of the support rod b (402), a sleeve b (403) and a spring b (404) are fixedly installed. The sleeve b (403) is located in the center of the spring b (404). An activity column b (405) is movably connected to the inner wall of the sleeve b (403). The bottom end of the activity column b (405) is fixedly installed with an intake cover (406).

8. The aeration volume control device for a microbial fermentation feed according to claim 7, characterized in that: On the inner wall of the intake port (401), an intake bayonet (407) and a limit ring (408) are fixedly installed. The limit ring (408) is located at the bottom of the intake bayonet (407). The intake bayonet (407) is engaged with the intake cover (406).

9. The aeration volume control device for a microbial fermentation feed according to claim 1, wherein: On one side of the base (1), an air compressor (104) is provided. On the air compressor (104), a control panel (105) is fixedly installed. The air outlet of the control panel (105) is fixedly connected to an air delivery pipe (106). The air delivery pipe (106) is movably connected to the exhaust valve (3) or the intake valve (4).

10. The aeration volume control device for a microbial fermentation feed according to claim 1, characterized in that: A water storage tank (107) is fixedly installed at the top of the fermentation tank (103). A feeding port (108) penetrates and is connected to the top of the fermentation tank (103). A movable cover (109) is movably connected to the feeding port (108), and a handle is fixedly installed at the top of the movable cover (109).