Novel precise electroplating equipment
By using a combination of pulleys, sliders, servo equipment and racks in the electroplating equipment, combined with reciprocating transmission components, the problem of insufficient efficiency and accuracy of the electroplating equipment is solved, the stability and durability of the equipment are improved, and the cost and scrap rate are reduced.
Patent Information
- Application Number
- CN202422071610.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing electroplating equipment has shortcomings in efficiency and control accuracy, and has poor corrosion resistance, resulting in limited equipment stability and life.
The combination of pulleys, skateboards, servo equipment, racks and hanging adjustment equipment is adopted to increase positioning accuracy and wear resistance through high-strength materials; the reciprocating transmission assembly is designed to optimize the flow of the plating solution to cover the surface of the workpiece and reduce the accumulation and processing time of the plating solution.
It improves the positioning accuracy and stability of electroplating equipment, reduces maintenance costs, reduces the amount of electroplating solution and processing time, reduces energy consumption and material costs, and reduces waste rate.
Smart Images

Figure CN223163518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating equipment, and particularly relates to a new type of precision electroplating equipment. Background Art
[0002] At present, the electroplating equipment on the market has certain deficiencies in terms of efficiency and control accuracy. The traditional electroplating equipment uses stainless steel square tubes as the transverse movement guide of the traveling crane, with poor corrosion resistance, inaccurate positioning, and the traveling crane frame and the electroplating tank body are not connected together, resulting in limitations in the stability and service life of the equipment.
[0003] In summary, the present application now proposes a new type of precision electroplating equipment to solve the above-mentioned problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a new type of precision electroplating equipment, which can solve the problem that the electroplating equipment has certain deficiencies in terms of efficiency and control accuracy.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A new type of precision electroplating equipment, comprising:
[0006] A box body, on which a track is arranged;
[0007] Two groups of track transmission components are arranged on the track. The track transmission components include pulleys and a sliding plate. The sliding plate is arranged on the top of the track, and multiple groups of pulleys are arranged at the bottom of the sliding plate and are symmetrically distributed front and back;
[0008] A reciprocating transmission component is arranged on the box body. The reciprocating transmission component includes a driving motor, a rotating disc and a hinged rod. The output shaft of the driving motor is fixedly installed with the rotating disc, the top of the rotating disc is hingedly installed with the hinged rod, the top of the box body is fixedly installed with a moving frame, and the other end of the hinged rod is hingedly installed with the top of the moving frame.
[0009] Preferably, the box body is composed of a cylinder hoop, a tank body and PP adjustable foot cups. All surfaces of the tank body are fixed by the cylinder hoop. This structure is used to strengthen the stability of the tank body.
[0010] Preferably, connecting columns are fixedly installed on both the front and back sides of the box body. The connecting columns are composed of PP columns and column mounting parts. The column mounting parts and the tank body are made of the same PP anti-corrosion material and are welded into an integral structure, which is more stable, saves more space, increases corrosion resistance and reduces costs.
[0011] Preferably, a hanging adjustment device is arranged on the top of the track. A rack is fixedly installed on the top of the track, and the rack is made of nylon material to increase wear resistance and corrosion resistance.
[0012] Preferably, the track drive assembly further includes a servo device. The servo device is fixedly installed on the hanging and adjusting device. The output shaft of the servo device passes through the sliding plate and is fixedly installed with a gear. The gear is meshed with the rack. The rack is located between multiple pulleys. The hanging and adjusting device is fixedly installed on the pulleys. The contact area between the gear and the rack is large, which can provide higher positioning accuracy, reduce errors caused by factors such as friction and elastic deformation, provide very stable and precise motion control, and has good wear resistance and durability by using high-strength materials, can provide long-lasting and reliable performance, and reduces the maintenance cost.
[0013] Preferably, the reciprocating drive assembly further includes a slide bar. The drive motor is arranged on the box body. Two slide bars are fixedly installed on one side of the cross plate and are symmetrically distributed front and back. A fixing plate is slidably sleeved on the outer wall of the slide bar. The bottom of the fixing plate is fixedly installed with the top of the box body. The bottom of the moving frame is in contact with the outer wall of the auxiliary wheel. The reciprocating motion can make the electroplating solution flow more evenly on the surface of the workpiece, which helps to reduce the accumulation or shortage of the electroplating solution in a specific area, so that a more uniform coating can be obtained on the entire surface of the workpiece. In static electroplating, some parts of the workpiece may not be electroplated enough due to uneven electroplating solution flow or shadow effect. The reciprocating motion can reduce these problems, can comprehensively cover each area of the workpiece. At the same time, by optimizing the electroplating process, the reciprocating motion can reduce the consumption of the electroplating solution and the processing time, thereby reducing the energy consumption and material cost, reducing the rework and scrap rate, and also helping to reduce the overall production cost.
[0014] Preferably, a V-shaped hanging groove is fixedly installed on the top of the moving frame, which is convenient for hanging the workpiece.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] (1). For this new type of precision electroplating equipment, through the combined use of pulleys, sliding plates, servo devices, racks and hanging and adjusting devices, the contact area between the gear and the rack is large, which can provide higher positioning accuracy, reduce errors caused by factors such as friction and elastic deformation, provide very stable and precise motion control, and has good wear resistance and durability by using high-strength materials, can provide long-lasting and reliable performance, and reduces the maintenance cost.
[0017] (2) By using the combination of a drive motor, a rotating disk, a hinge rod, a sliding rod, and an auxiliary wheel, the reciprocating motion can make the electroplating solution flow more evenly on the surface of the workpiece, which helps to reduce the accumulation or shortage of the electroplating solution in specific areas, so that a more uniform coating can be obtained on the entire surface of the workpiece. In static electroplating, some parts of the workpiece may not receive sufficient electroplating due to uneven flow of the electroplating solution or shadow effects. The reciprocating motion can reduce these problems, can comprehensively cover each area of the workpiece, and at the same time by optimizing the electroplating process, the reciprocating motion can reduce the consumption of the electroplating solution and the processing time, thereby reducing energy consumption and material costs, reducing rework and scrap rates, and also helping to reduce the overall production cost. Description of the Drawings
[0018] The following further describes the present utility model in conjunction with the drawings and embodiments:
[0019] Figure 1 Is a perspective view of the present utility model;
[0020] Figure 2 Is a schematic diagram of the box structure of the present utility model;
[0021] Figure 3 Is a schematic diagram of the column structure of the present utility model;
[0022] Figure 4 Is a front view of the present utility model;
[0023] Figure 5 Is a perspective view of the track drive assembly of the present utility model;
[0024] Figure 6 Is a top view of the present utility model.
[0025] Reference numerals: 1. Box; 101. Cylinder hoop; 102. Tank body; 103. PP adjustable foot cup; 2. Connecting column; 201. PP column; 202. Mounting part; 3. Rail; 4. Track drive assembly; 401. Pulley; 402. Slide plate; 403. Servo device; 5. Reciprocating drive assembly; 501. Drive motor; 502. Rotating disk; 503. Hinge rod; 504. Slide rod; 505. Auxiliary wheel; 6. Rack; 7. V-shaped hanging groove; 8. Hanging adjustment device. Detailed Embodiment
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0027] Please refer to Figure 1-6 Figure 1-6 , the present utility model provides a technical solution: a new type of precision electroplating equipment, which includes a box body 1, a track transmission component 4 and a reciprocating transmission component 5. A rail 3 is provided on the box body 1. There are two groups of track transmission components 4 and they are arranged on the rail 3. The track transmission component 4 includes a pulley 401 and a slide plate 402. The slide plate 402 is arranged on the top of the rail 3. Multiple groups of pulleys 401 are arranged at the bottom of the slide plate 402 and are symmetrically distributed front and back. The reciprocating transmission component 5 is arranged on the box body 1. The reciprocating transmission component 5 includes a driving motor 501, a rotating disk 502 and a hinged rod 503. The output shaft of the driving motor 501 is fixedly installed with a rotating disk 502. The top of the rotating disk 502 is hingedly installed with a hinged rod 503. A moving frame is fixedly installed on the top of the box body 1. The other end of the hinged rod 503 is hingedly installed with the top of the moving frame.
[0028] Further, the box body 1 is composed of a cylinder hoop 101, a tank body 102 and a PP adjustable foot cup 103. All surfaces of the tank body 102 are fixed by the cylinder hoop 101. This structure is used to strengthen the stability of the tank body 102.
[0029] Furthermore, connection columns 2 are fixedly installed on both the front and back sides of the box body 1. The connection column 2 is composed of a PP column 201 and a column mounting part 202. The column mounting part 202 and the tank body 102 are made of the same PP anti-corrosion material and are welded into an integral structure, which is more stable, saves more space, increases the corrosion resistance and reduces the cost.
[0030] Moreover, a hanging adjustment device 8 is arranged on the top of the rail 3. A rack 6 is fixedly installed on the top of the rail 3. The rack 6 is made of nylon material to increase wear resistance and corrosion resistance.
[0031] Most importantly, the track transmission component 4 further includes a servo device 403. The servo device 403 is fixedly installed on the hanging adjustment device 8. The output shaft of the servo device 403 passes through the slide plate 402 and is fixedly installed with a gear. The gear and the rack 6 are meshed and installed. The rack 6 is located between multiple groups of pulleys 401. The hanging adjustment device 8 is fixedly installed on the pulley 401. By driving the gear to rotate through the servo device 403 and through the meshing installation of the gear and the rack 6, the whole on the pulley 401 can be driven to slide on the rail 3, so that the workpiece can be moved above the box body 1, and then the workpiece is extended into the electroplating solution through the hanging adjustment device 8. The contact area between the gear and the rack 6 is large, which can provide higher positioning accuracy, reduce the errors caused by factors such as friction and elastic deformation, provide very stable and precise motion control, and has good wear resistance and durability by using high-strength materials, can provide lasting and reliable performance, and reduces the maintenance cost.
[0032] Secondly, the reciprocating transmission assembly 5 further includes slide bars 504 and slide bars 504. The driving motor 501 is arranged on the box body 1. Two groups of slide bars 504 are fixedly installed on one side of the cross plate and are symmetrically distributed front and back. A fixing plate is slidably sleeved on the outer wall of the slide bar 504. The bottom of the fixing plate is fixedly installed with the top of the box body 1. The bottom of the moving frame is in contact with the outer wall of the auxiliary wheel 505. By driving the rotating disk 502 by the driving motor 501, the moving frame is driven to reciprocate by the hinge rod 503 on the rotating disk 502, so that the workpiece moves back and forth inside the electroplating solution. The reciprocating motion can make the electroplating solution flow more evenly on the surface of the workpiece, which helps to reduce the accumulation or shortage of the electroplating solution in a specific area, so that a more uniform coating can be obtained on the entire surface of the workpiece. In static electroplating, some parts of the workpiece may not be electroplated enough due to uneven flow of the electroplating solution or shadow effect. The reciprocating motion can reduce these problems, can comprehensively cover each area of the workpiece. At the same time, by optimizing the electroplating process, the reciprocating motion can reduce the consumption of the electroplating solution and the processing time, thereby reducing the energy consumption and material costs, reducing the rework and scrap rates, and also helping to reduce the overall production cost.
[0033] Thirdly, a V-shaped hanging groove 7 is fixedly installed on the top of the moving frame, which is convenient for hanging the workpiece.
[0034] Working principle: When in use, hang the workpiece on the V-shaped hanging groove 7, pour the electroplating solution into the inside of the box body 1, so that the V-shaped hanging groove 7 is immersed in the electroplating solution. At the same time, start the driving motor 501. By driving the rotating disk 502 by the driving motor 501, the moving frame is driven to reciprocate by the hinge rod 503 on the rotating disk 502, so that the workpiece moves back and forth inside the electroplating solution, so that a more uniform coating can be obtained on the entire surface of the workpiece. Clamp the large workpiece through the hanging adjustment device 8, start the servo device 403, drive the gear to rotate through the servo device 403, and drive the whole on the pulley 401 to slide on the track 3 through the meshing installation of the gear and the rack 6, so that the workpiece moves above the box body 1, and then extend the workpiece into the electroplating solution through the hanging adjustment device 8.
[0035] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the technical field, various changes can be made without departing from the gist of the present invention.
Claims
1. A new type of precision electroplating equipment, characterized in that, Comprising: A box body (1) with a rail (3) provided thereon; Two sets of track drive assemblies (4) are provided on the rail (3). The track drive assembly (4) includes a pulley (401) and a slide plate (402). The slide plate (402) is provided on the top of the rail (3), and multiple sets of pulleys (401) are provided on the bottom of the slide plate (402) and are symmetrically distributed front and back; A reciprocating drive assembly (5) is provided on the box body (1). The reciprocating drive assembly (5) includes a drive motor (501), a rotating disk (502), and a hinged rod (503). The output shaft of the drive motor (501) is fixedly installed with the rotating disk (502), the top of the rotating disk (502) is hingedly installed with the hinged rod (503), a moving frame is fixedly installed on the top of the box body (1), and the other end of the hinged rod (503) is hingedly installed with the top of the moving frame.
2. A novel precision electroplating device according to claim 1, characterized in that: The box body (1) is composed of a cylinder hoop (101), a trough body (102), and a PP adjustable foot cup (103).
3. A novel precision electroplating device according to claim 2, characterized in that: Connection columns (2) are fixedly installed on both the front and back sides of the box body (1). The connection column (2) is composed of a PP column (201) and a column mounting member (202).
4. A novel precision electroplating device according to claim 3, characterized in that: A hanging adjustment device (8) is provided on the top of the rail (3), and a rack (6) is fixedly installed on the top of the rail (3).
5. A novel precision electroplating device according to claim 4, characterized in that: The track drive assembly (4) further includes a servo device (403). The servo device (403) is fixedly installed on the hanging adjustment device (8). The output shaft of the servo device (403) passes through the slide plate (402) and is fixedly installed with a gear. The gear is meshed with the rack (6). The rack (6) is located between multiple sets of pulleys (401), and the hanging adjustment device (8) is fixedly installed on the pulley (401).
6. A novel precision electroplating device according to claim 5, characterized in that: The reciprocating drive assembly (5) further includes a slide rod (504). The drive motor (501) is provided on the box body (1). Two sets of slide rods (504) are fixedly installed on one side of the cross plate and are symmetrically distributed front and back. The outer wall of the slide rod (504) is slidably sleeved with a fixing plate. The bottom of the fixing plate is fixedly installed with the top of the box body (1). The bottom of the moving frame is in contact with the outer wall of the auxiliary wheel (505).
7. A novel precision electroplating device according to claim 6, characterized in that: A V-shaped hanging groove (7) is fixedly installed on the top of the moving frame.