Stirring suction type underwater air compression sludge suction equipment
Through the combination of hydraulic mud agitating system and air-pressure mud suction system, the problem that underwater mud suction equipment cannot absorb soil in the hard soil layer is solved, efficient soil crushing and transportation is achieved, and the adaptability and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202422251188.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-13
AI Technical Summary
When existing underwater mud-absorbing equipment faces the original soil with higher hardness, it cannot break the soil layer, resulting in the inability to effectively absorb the soil and easily damage the equipment due to the large stones.
The hydraulic mud agitating system and the air-pressure mud suction system are used to combine the mixing mud teeth of the hydraulic mud agitating system and the high-pressure gas of the air-pressure mud suction system to achieve the crushing and mixing of the soil, destroy the soil structure, and transport it through the mixing slurry pipe.
Effectively destroys the soil structure, improves the efficiency of sludge absorption, avoids equipment damage, strong adaptability and long service life.
Smart Images
Figure CN223163952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep - water cofferdam cap construction, and particularly relates to a stirring and suction type underwater air - compressed mud suction device. Background Technique
[0002] For the Zhangshugang Xiangjiang Bridge constructed by China Railway Liuju Group Co., Ltd., the main geology is compacted clay, medium sand, and gravel. The water depth is 3 - 8 meters, and the maximum depth of the cofferdam reaches 26m. The arm length and soil - digging power of the grab - type excavator do not meet the requirements; the gravity - type grab has low efficiency, insufficient power, and limited working range; the conventional mud suction equipment does not have the ability to break the original soil with relatively high hardness and can only suck mud. When facing harder geological conditions, it is unable to break the soil layer and suck out the soil.
[0003] Traditional underwater mud suction equipment, such as gantry - type traveling mud suction machines, cofferdam submersible sand pumps, underwater mud suction and dredging machines, and submersible mud suction pumps, etc., all directly suck underwater silt by using high - power pump stations. However, when facing the original soil with relatively high hardness, these equipment lack the ability to break the soil layer structure, so it is difficult to pump out the soil and cannot achieve the expected dredging effect. In addition, when the sucked mud contains larger stones, it is easy to cause internal damage to the equipment. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a stirring and suction type underwater air - compressed mud suction device to solve the problem that the conventional mud suction equipment in the above - mentioned background technique does not have the ability to break the original soil with relatively high hardness, can only suck mud, and when facing harder geological conditions, it is unable to break the soil layer and suck out the soil.
[0005] To achieve the above - mentioned purpose, the utility model provides the following technical solution: A stirring and suction type underwater air - compressed mud suction device, including an installation frame, a hydraulic mud - stirring system, and an air - compressed mud suction system. The surface of the installation frame is provided with a hydraulic mud - stirring system and an air - compressed mud suction system. The hydraulic mud - stirring system includes a hydraulic pump, an oil delivery pipe, a hydraulic motor, a filter, and stirring mud teeth. The upper surface of the installation frame is fixedly installed with a channel - steel gantry fixing frame. The surface of the channel - steel gantry fixing frame is fixedly installed with an oil delivery pipe. The upper surface of the installation frame is fixedly installed with a hydraulic motor. The upper surface of the channel - steel gantry fixing frame is fixedly installed with a filter. The lower surface of the installation frame is fixedly installed with a mounting plate, and the lower surface of the mounting plate is fixedly installed with stirring mud teeth.
[0006] Preferably, an air delivery pipe is fixedly installed on the upper surface of the installation frame, and a mixed slurry delivery pipe is fixedly installed in the middle of the channel - steel gantry fixing frame.
[0007] Preferably, the hydraulic pump selects a BP5660 - type oil pump, and the hydraulic motor selects an NHM100 hydraulic motor.
[0008] Preferably, the oil pipeline adopts a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The lower end of the oil pipeline is fixedly connected to the surface of the hydraulic motor. The upper end of the oil pipeline can be externally connected to a hydraulic pump. The filter is of the ZU-H63*20L type. The mixing mud teeth are spiral drills purchased on the market, which are cold-drawn once after heat treatment. The blade thickness is 18mm, the maximum blade diameter is 0.9m, and they are thickened, wear-resistant, and designed with double blades and double teeth symmetrically.
[0009] Preferably, the upper end of the gas pipeline can be externally connected to an air compressor. The air compressor is an MAM-880 screw air compressor with an air production capacity of 7 - 43m³ / min. The gas pipeline adopts a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The mixed slurry pipeline adopts a flange seamless steel pipe with a diameter of 32cm, which is connected and lengthened by M20 bolts, and steel pipes of different lengths can be selected for adaptive adjustment according to the needs of the construction site.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] 1. For this submersible air-compressed mud-suction equipment with stirring, through the coordinated setting of the oil pipeline, hydraulic motor, filter, mounting plate, and mixing mud teeth, it can achieve the effect of crushing the soil so as to mix it with the river water, effectively destroying the soil structure, thus avoiding the situation where the soil cannot be pumped out, greatly improving the efficiency, and having strong adaptability.
[0012] 2. For this submersible air-compressed mud-suction equipment with stirring, through the coordinated setting of the gas pipeline and the mixed slurry pipeline, it can achieve the effect of transporting the slurry and water. It has fewer internal parts, a simple overall structure, no vulnerable parts, a long service life, and high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a front perspective three-dimensional structure schematic diagram of the whole of the present utility model;
[0014] Figure 2 is a front sectional three-dimensional structure schematic diagram of the present utility model;
[0015] Figure 3 is a side sectional three-dimensional structure schematic diagram of the present utility model.
[0016] In the figure: 1. mounting frame; 2. channel steel gantry fixing frame; 3. oil pipeline; 4. hydraulic motor; 5. filter; 6. mounting plate; 7. mixing mud teeth; 8. gas pipeline; 9. mixed slurry pipeline. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] Embodiment 1:
[0019] Please refer to Figures 1-3 , a stirring and suction type underwater air-compressed mud suction device, which includes a mounting frame 1, a hydraulic mud stirring system, and an air-compressed mud suction system. The hydraulic mud stirring system and the air-compressed mud suction system are arranged on the surface of the mounting frame 1. The hydraulic mud stirring system includes a hydraulic pump, an oil delivery pipe 3, a hydraulic motor 4, a filter 5, and mud stirring teeth. A channel steel gantry fixing frame 2 is fixedly installed on the upper surface of the mounting frame 1. The oil delivery pipe 3 is fixedly installed on the surface of the channel steel gantry fixing frame 2. The hydraulic motor 4 is fixedly installed on the upper surface of the mounting frame 1. The filter 5 is fixedly installed on the upper surface of the channel steel gantry fixing frame 2. A mounting plate 6 is fixedly installed on the lower surface of the mounting frame 1. Stirring mud teeth 7 are fixedly installed on the lower surface of the mounting plate 6.
[0020] Specifically: During the use of the present utility model, the hydraulic pump is started. The hydraulic pump delivers high-pressure hydraulic oil to the hydraulic motor 4, which is an actuator of the hydraulic mud stirring system, through the oil delivery pipe 3. The hydraulic motor 4 converts hydraulic pressure energy into mechanical energy, drives the bearing of the mud stirring teeth to rotate, so that the stirring mud teeth 7 rotate at a high speed, thereby crushing the soil and mixing it with the river water. The mixture after mixing is transported to the outside through the mixing slurry delivery pipe 9.
[0021] In this implementation scheme: The hydraulic pump is selected as the BP5660 type oil pump, and the hydraulic motor 4 is selected as the NHM1004.
[0022] Specifically: One hydraulic motor 4 drives one rotating mud stirring tooth. Bolt holes are arranged at the position of the hydraulic motor 4 corresponding to the channel steel gantry fixing frame 2. The hydraulic motor 4 is fixed up and down with M10 bolts, which is convenient for disassembly and repair when damaged. At the same time, the seals of the shaft and the oil chamber of the hydraulic motor 4 are advanced and reliable, and there is anti-leakage protection; the bottom rotating bearing of the hydraulic motor 4 passes through and is connected to the stirring mud teeth 7.
[0023] In this implementation plan: The oil pipeline 3 uses a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The lower end of the oil pipeline 3 is fixedly connected to the surface of the hydraulic motor 4. The upper end of the oil pipeline 3 can be externally connected to a hydraulic pump. The filter 5 is selected as the ZU-H63*20L type filter 5. The mixing mud teeth 7 are selected as spiral drills purchased on the market, which are cold-drawn once after heat treatment. The blade thickness is 18mm, the maximum diameter of the blade is 0.9m, which is thickened and wear-resistant, and has a double-piece and double-tooth symmetrical design.
[0024] Specifically: Near the conveying pipe, a steel plate with a length of 10cm, a width of 4cm, and a thickness of 2cm can be used for fixing, and the steel pipe pile is welded and fixed to the concrete conveying pipe. The lower end of the oil pipeline 3 is connected to the hydraulic rotators at both ends; the free part of the upper end of the oil pipeline 3 is connected to the hydraulic pump by a high-pressure hose, which is convenient for movement. The hydraulic pump is installed at a fixed location and installed on the water. The hydraulic oil is conveyed into the hydraulic motor 4 through a high-pressure pipe to form a mud stirring effect. It is not easily damaged away from the water surface. By selecting a mud stirring drill bit with a large blade thickness and optimizing the material, its wear resistance, toughness, and strength are improved. The drill bit can better cope with high loads and frequent use, reduce the replacement frequency, and lower the maintenance cost. A ZU-H63*20L type filter 5 is respectively arranged on both sides of the hydraulic motor 4 to play a protective role for the hydraulic motor 4.
[0025] Working principle: Through the cooperative setting of the hydraulic pump and the oil pipeline 3 in the present utility model, the rotation of the mixing mud teeth 7 is realized. Compared with the related technology, a stirring and suction type underwater air compressor mud suction device provided by the present utility model has the following beneficial effects: This design can realize the function of crushing the soil and mixing it with the river water, effectively destroying the soil structure, thus avoiding the situation where the soil cannot be pumped out, greatly improving the efficiency, and having strong adaptability.
[0026] Embodiment 2:
[0027] Please refer to Figures 1-3 The upper surface of the mounting frame 1 is fixedly installed with an air delivery pipe 8, and the middle part of the channel steel gantry fixing frame 2 is fixedly installed with a mixed slurry delivery pipe 9.
[0028] Specifically: In this utility model, when the stirring is completed, the air compressor starts at this time. The air compressor compresses the gas. The compressed gas is conveyed to the bottom of the mixed slurry delivery pipe 9 through the air delivery pipe 8. At this time, the high pressure and high-speed moving ability of the gas drive the water and slurry in the mixed slurry delivery pipe 9 to the upper end of the pipe, thus generating a water pressure balance difference at the bottom end of the mixed slurry delivery pipe 9. The water pressure at the bottom of the pipe orifice is higher than the water pressure in the mixed transportation pipe, causing the slurry at the low end of the pipe orifice to flow to the low-pressure area due to the release of the external high-pressure potential energy, resulting in the suction of the stirred water and slurry moving into the mixed transportation pipe, thus achieving the purpose of mud suction and water pumping.
[0029] In this implementation scheme: The upper end of the air delivery pipe 8 can be externally connected to an air compressor. The air compressor selected is a MAM-880 screw air compressor with an air production capacity of 7 - 43 m³ / min. The air delivery pipe 8 is made of a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The mixed slurry delivery pipe 9 is made of a flange seamless steel pipe with a diameter of 32cm and is connected and lengthened using M20 bolts. Steel pipes of different lengths can be selected for adaptive adjustment according to the needs of the construction site.
[0030] Specifically: The joints of the air delivery pipe 8 are fixed using chuck joints. The part that extends into the water uses a steel pipe as the air delivery pipe 8. A steel plate with a length of 10cm, a width of 4cm, and a thickness of 2cm is used to weld and fix the air delivery steel pipe parallel to the mixed slurry outlet pipe. One fixing steel plate is provided every 1 meter. The free part at the upper end of the air delivery pipe 8 is connected to the air compressor using a high-pressure hose, which is convenient for the movement of mud suction equipment and increases the operating space. The air delivery pipe 8 is arranged outside the mixed slurry delivery pipe 9 and is vertically welded and fixed using steel pipes and steel plates, without any entanglement or blockage. The air compressor is installed on a fixed platform and is installed on the water. High-pressure gas is transported through the air delivery pipe 8 into the mixed slurry delivery pipe 9 in the water to form a mud suction effect. It is not easily damaged away from the water surface. The bottom end of the mixed slurry delivery pipe 9 passes through the channel steel gantry fixing frame 2 and extends 20cm into the channel steel gantry fixing frame 2, and is welded and fixed to the channel steel gantry fixing frame 2 at the same time. At the four corners of the channel steel gantry fixing frame 2, 4 I16 steel bars are used to weld the channel steel gantry fixing frame 2 and the mixed slurry delivery pipe 9 at a 45° angle to form an integral structure. A round hole with a diameter of 48mm is provided 10cm away from the bottom opening of the mixed slurry outlet pipe and is welded to the air delivery pipe 8.
[0031] Working principle: In this design, after the air compressor compresses the gas into high-pressure gas, the high-pressure gas is used to transport the slurry and water. Compared with the related technology, a stirring and suction type underwater air compressor mud suction device provided by the present utility model has the following beneficial effects: This design can achieve the effect of transporting slurry and water, has few internal parts, a simple overall structure, no vulnerable parts, a long service life, and high reliability.
[0032] For the selection of each device in the above-mentioned equipment usage, different selections are made according to the actual situation, and various parameters are referred to, and the functions of the used equipment are coordinated with the achieved effects.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A stirring and suction type underwater air-compressed mud suction device, comprising a mounting frame (1), a hydraulic mud stirring system, and an air-compressed mud suction system. The hydraulic mud stirring system and the air-compressed mud suction system are arranged on the surface of the mounting frame (1), and it is characterized in that: The hydraulic mud stirring system includes a hydraulic pump, an oil delivery pipe (3), a hydraulic motor (4), a filter (5) and mud stirring teeth. On the upper surface of the mounting frame (1), a channel steel gantry fixing frame (2) is fixedly installed. On the surface of the channel steel gantry fixing frame (2), an oil delivery pipe (3) is fixedly installed. On the upper surface of the mounting frame (1), a hydraulic motor (4) is fixedly installed. On the upper surface of the channel steel gantry fixing frame (2), a filter (5) is fixedly installed. On the lower surface of the mounting frame (1), a mounting plate (6) is fixedly installed. On the lower surface of the mounting plate (6), a stirring mud tooth (7) is fixedly installed.
2. The suction dredging underwater air compressor equipment according to claim 1, characterized in that: On the upper surface of the mounting frame (1), an air delivery pipe (8) is fixedly installed. In the middle of the channel steel gantry fixing frame (2), a mixed slurry delivery pipe (9) is fixedly installed.
3. The airlift underwater air pressure dredging equipment according to claim 1, characterized in that: The hydraulic pump selects a BP5660 type oil pump, and the hydraulic motor (4) selects an NHM(1004).
4. A suction dredging underwater air compressor equipment according to claim 1, characterized in that: The oil delivery pipe (3) adopts a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The lower end of the oil delivery pipe (3) is fixedly connected to the surface of the hydraulic motor (4). The upper end of the oil delivery pipe (3) can be externally connected to the hydraulic pump. The filter (5) selects a ZU-H63*20L type filter (5). The stirring mud tooth (7) selects a spiral drill bit purchased on the market, which is cold-drawn once after heat treatment. The blade thickness is 18mm, the maximum blade diameter is 0.9m, it is thickened and wear-resistant, and has a double-piece and double-tooth symmetric design.
5. The airlift underwater air pressure dredging equipment according to claim 2, characterized in that: The upper end of the air delivery pipe (8) can be externally connected to an air compressor. The air compressor selects an MAM-880 screw air compressor with an air production volume of 7 - 43m3 / min. The air delivery pipe (8) selects a steel pipe with a diameter of φ48mm and a wall thickness of 2.5mm and a high-pressure hose with a diameter of φ48mm and a wall thickness of 3mm. The mixed slurry delivery pipe (9) selects a flange seamless steel pipe with a diameter of 32cm, and is connected and lengthened by M20 bolts. Steel pipes of different lengths can be selected for adaptive adjustment according to the needs of the construction site.