Photoelectric corrugated board system
Through the use of structural adhesive and double-sided adhesive tape in the photoelectric waveboard system, the problems of high installation costs and poor stability of traditional solar systems are solved, and efficient and stable photoelectric panel installation is achieved.
Patent Information
- Application Number
- CN202422465214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-06-04
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the installation of traditional solar systems, the installation cost of waveboards and brackets is high and have poor stability, and are easily damaged by strong winds.
The photoelectric waveboard system is adopted, and the photoelectric board is connected to the support using structural adhesive and double-sided adhesive tape, combining fixtures and buffer components to improve installation efficiency and stability.
It reduces the displacement opportunity of the photoelectric plate relative to the wave board, improves installation efficiency and product quality, and enhances the stability and sealing of the system.
Smart Images

Figure CN223164138U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a photovoltaic corrugated board system, and particularly to a photovoltaic corrugated board system suitable for being installed on the roof of a building. Background Art
[0002] Generally speaking, the installation project of a traditional solar energy system usually requires laying corrugated boards on a building body (such as a roof) first. After assembling brackets on the corrugated boards, then installing solar panels on the brackets, which increases the installation costs of laying corrugated boards and assembling brackets. For example, such a configuration requires a large amount of manpower and construction time to drill holes in the corrugated boards and brackets first, and uses a large number of screws and pressing blocks for spot locking, so the material cost of installing the solar energy system is increased and the load weight of the building body is increased. In addition, after installing the solar panels, since the solar panels and brackets are only spot locked with screws and pressing blocks, when strong wind blows towards the solar panels and brackets, the negative wind pressure of the strong wind is likely to damage the structural stability between the solar panels and brackets, resulting in damage to the solar energy system. Summary of the Utility Model
[0003] One of the purposes of the utility model is to provide a photovoltaic corrugated board system, which can improve the installation efficiency and product quality of photovoltaic corrugated board modules.
[0004] According to an embodiment of the utility model, a photovoltaic corrugated board system includes a plurality of photovoltaic corrugated board modules. The plurality of photovoltaic corrugated board modules are connected to each other. Each photovoltaic corrugated board module includes a corrugated board, at least one photovoltaic panel, at least one first structural adhesive, and at least one first double-sided adhesive tape. The corrugated board includes a plurality of first bottom plates and at least one first supporting portion. The first bottom plates are configured to at least partially abut against the brackets. The first supporting portion is connected between two adjacent ones of the first bottom plates and protrudes from the first bottom plates. The first supporting portion has a first bearing surface and a first groove. The first bearing surface is located on the side of the first supporting portion away from the first bottom plates. The first groove is located on the first bearing surface. The photovoltaic panel abuts against the first bearing surface. The first structural adhesive is at least partially located in the first groove and adheres between the photovoltaic panel and the first supporting portion. The first double-sided adhesive tape is adjacent to the first groove and adheres between the photovoltaic panel and the first supporting portion.
[0005] In one or more embodiments of the present utility model, the first bottom plate in each of the above-mentioned optoelectronic corrugated board modules has two opposite edges, and any one of the plurality of first support portions is located between the two edges. Each corrugated board includes a second support portion, at least one second structural adhesive, at least one second double-sided adhesive tape, a third support portion, at least one third structural adhesive, and at least one third double-sided adhesive tape. The second support portion is connected to one of the edges. The second support portion has a second bearing surface and a second groove. The second bearing surface and the first bearing surface are coplanar with each other and are configured to bear one of the corresponding plurality of optoelectronic boards. The second groove is located on the second bearing surface. The second structural adhesive is at least partially located in the second groove and adheres between the optoelectronic board and the second support portion. The second double-sided adhesive tape is adjacent to the second groove and adheres between the optoelectronic board and the second support portion. The third support portion is connected to the other of the edges. The third support portion has a third bearing surface and a third groove. The third bearing surface and the first bearing surface are coplanar with each other and are configured to bear the optoelectronic board. The third groove is located on the third bearing surface. The third structural adhesive is at least partially located in the third groove and adheres between the optoelectronic board and the third support portion. The third double-sided adhesive tape is adjacent to the third groove and adheres between the optoelectronic board and the third support portion.
[0006] In one or more embodiments of the present utility model, the above-mentioned second support portion includes a first additional circuit board and a first connection board. The first additional circuit board has a second bearing surface and a second groove. The first connection board is connected to the first additional circuit board and the corresponding one of the edges. The third support portion includes a second additional circuit board and a second connection board. The second additional circuit board has a third bearing surface and a third groove. The second connection board is connected to the second additional circuit board and the corresponding other of the edges.
[0007] In one or more embodiments of the present utility model, the first bearing surface, the second bearing surface, and the third bearing surface of each of the above-mentioned optoelectronic corrugated board modules jointly define a first bearing area, and the first groove, the second groove, and the third groove jointly define a first adhesion area. The first adhesion area has a ratio relative to the first bearing area, and the range of this ratio is between 26% and 75%.
[0008] In one or more embodiments of the present utility model, the above-mentioned second support portion includes a third additional circuit board, a second base plate, a third connecting plate, and a first protruding plate. The third additional circuit board has a fourth bearing surface and an avoidance portion. The second base plate is configured to abut against the bracket. The third connecting plate is connected between the third additional circuit board and the second base plate. The first protruding plate is connected between the first additional circuit board and the third additional circuit board and protrudes from the second bearing surface and the fourth bearing surface. The third support portion includes a second protruding plate and a protruding portion. The second protruding plate is connected to the second additional circuit board and protrudes from the third bearing surface. The protruding portion is located on the second additional circuit board and protrudes in a direction away from the third bearing surface to form a third groove. The second protruding plate is configured to be stacked on the first protruding plate of an adjacent corrugated plate in the corrugated plate, the second additional circuit board is configured to be stacked on the third additional circuit board of an adjacent corrugated plate in the corrugated plate, the avoidance portion is aligned and received in the protruding portion of an adjacent corrugated plate in the corrugated plate, the second connecting plate is configured to be stacked on the third connecting plate of an adjacent corrugated plate in the corrugated plate, and a first base plate of the first base plate connected to the second connecting plate is configured to be at least partially stacked on the second base plate of an adjacent corrugated plate in the corrugated plate.
[0009] In one or more embodiments of the present utility model, the above-mentioned photovoltaic corrugated plate system further includes at least one first fixing member and at least one first locking member. The first fixing member has a first through hole and is configured to at least partially cover two adjacent photovoltaic panels in the photovoltaic panel. The first locking member is configured to pass through the first through hole, a corresponding one of the second protruding plates, and a corresponding one of the first protruding plates, and be locked to the bracket.
[0010] In one or more embodiments of the present utility model, the above-mentioned photovoltaic corrugated plate system further includes at least one first buffer assembly. The first buffer assembly is at least partially clamped between the first fixing member and at least one of the photovoltaic panels.
[0011] In one or more embodiments of the present utility model, a first width is defined between a first center point of the first protruding plate and a second center point of the second protruding plate. Each photovoltaic panel has a second width. The second width has a first ratio relative to the first width, and the range of the first ratio is between 25% and 340%.
[0012] In one or more embodiments of the present utility model, each of the above-mentioned photovoltaic corrugated plate modules further includes at least one second fixing member and at least one second locking member. The second fixing member has a second through hole and is configured to at least partially cover the photovoltaic panel. The second locking member is configured to pass through the second through hole and the first support portion and be locked to the bracket.
[0013] In one or more embodiments of the present utility model, each of the above-mentioned photovoltaic corrugated plate modules further includes at least one second buffer assembly. The second buffer assembly is at least partially clamped between the second fixing member and the photovoltaic panel.
[0014] In one or more embodiments of the present utility model, the first bottom plate in each of the above-mentioned photovoltaic corrugated board modules has two opposite edges, and any one of the first support portions is located between the two edges. Each corrugated board includes a fourth support portion and a fifth support portion. The fourth support portion includes a fourth additional circuit board, at least one fourth structural adhesive, at least one fourth double-sided adhesive tape, a first buckle portion, and a fourth connection board. The fourth additional circuit board has a fifth bearing surface and a fourth groove. The fifth bearing surface and the first bearing surface are coplanar with each other and are configured to carry the photovoltaic panel. The fourth groove is located on the fifth bearing surface. The fourth structural adhesive is at least partially located in the fourth groove and adheres between the photovoltaic panel and the fourth additional circuit board. The fourth double-sided adhesive tape is adjacent to the fourth groove and adheres between the photovoltaic panel and the fourth support portion. The first buckle portion is connected to the fourth additional circuit board and protrudes from the fifth bearing surface. The fourth connection board is connected to the fourth additional circuit board and one of the two edges. The fifth support portion includes a fifth additional circuit board, at least one fifth structural adhesive, at least one fifth double-sided adhesive tape, a second buckle portion, and a fifth connection board. The fifth additional circuit board has a sixth bearing surface and a fifth groove. The sixth bearing surface and the first bearing surface are coplanar with each other and are configured to carry the photovoltaic panel. The fifth groove is located on the sixth bearing surface. The fifth structural adhesive is at least partially located in the fifth groove and adheres between the photovoltaic panel and the fifth additional circuit board. The fifth double-sided adhesive tape is adjacent to the fifth groove and adheres between the photovoltaic panel and the fifth support portion. The second buckle portion is connected to the fifth additional circuit board and protrudes from the sixth bearing surface. The fifth connection board is connected to the fifth additional circuit board and the other of the two edges. The first buckle portion and the second buckle portion of an adjacent corrugated board are buckled with each other.
[0015] In one or more embodiments of the present utility model, the first bearing surface, the fifth bearing surface, and the sixth bearing surface of each of the above-mentioned photovoltaic corrugated board modules jointly define a second bearing area. The first groove, the fourth groove, and the fifth groove jointly define a second adhesion area. The second adhesion area has a ratio relative to the second bearing area, and the range of this ratio is between 26% and 75%.
[0016] In one or more embodiments of the present utility model, a third width is defined between the above-mentioned first buckle portion and the second buckle portion. Each photovoltaic panel has a fourth width. The fourth width has a second ratio relative to the third width, and the range of the second ratio is between 25% and 340%.
[0017] In one or more embodiments of the present utility model, the above-mentioned photovoltaic corrugated board system further includes at least one fixing fixture. The fixing fixture is connected to the bracket and is at least partially buckled between one of the first buckle portions and the second buckle portion of an adjacent corrugated board.
[0018] In one or more embodiments of the present utility model, the above-mentioned fixing fixture includes a base, a third buckling portion, and a supporting portion. The base is connected to the bracket. The third buckling portion is configured to be buckled between one of the first buckling portions and the second buckling portion of an adjacent corrugated board in the corrugated board. The supporting portion is connected between the base and the third buckling portion, and is configured to support a corresponding one of the fourth additional circuit boards and the fifth additional circuit board of an adjacent corrugated board in the corrugated board.
[0019] In one or more embodiments of the present utility model, the above-mentioned optoelectronic corrugated board system further includes at least one support frame structure. The support frame structure includes a first abutting portion, a second abutting portion, and a support plate. The first abutting portion abuts against the fourth connecting plate. The second abutting portion abuts against the fifth connecting plate. The support plate is connected between the first abutting portion and the second abutting portion and supports the optoelectronic board.
[0020] The above embodiments of the present utility model have at least the following advantages: During the process of installing the optoelectronic board on the corrugated board, when the structural adhesive has not yet solidified, the relative position between the optoelectronic board and the corrugated board can be fixed by the double-sided adhesive tape, so the chance of displacement of the optoelectronic board relative to the corrugated board can be reduced, thereby improving the installation efficiency and product quality of the optoelectronic corrugated board module. Description of the Drawings
[0021] Figure 1 It is a perspective schematic diagram of an optoelectronic corrugated board system according to an embodiment of the present utility model.
[0022] Figure 2 It is for showing Figure 1 a front view of the optoelectronic corrugated board module.
[0023] Figure 3 It is for showing Figure 1 a top view of the optoelectronic corrugated board module, in which the optoelectronic board is omitted.
[0024] Figure 4 It is for showing Figure 2 a partial enlarged view of the range A.
[0025] Figure 5 It is for showing Figure 2 a partial enlarged view of the range B.
[0026] Figure 6 It is for showing Figure 2 a partial enlarged view of the range C.
[0027] Figure 7 It is for showing Figure 2 a connection schematic diagram of the second support portion and the third support portion of an adjacent optoelectronic corrugated board module.
[0028] Figure 8 It is for showing Figure 1 a cross-sectional view along the line M-M.
[0029] Figure 9 A partial enlarged view of the range D shown in Figure 1 .
[0030] Figure 10 A cross-sectional view taken along the line N-N shown in Figure 9 .
[0031] Figure 11 A partial enlarged view of the range E shown in Figure 1 .
[0032] Figure 12 A cross-sectional view taken along the line O-O shown in Figure 11 .
[0033] Figure 13 A partial enlarged view of the range F shown in Figure 1 .
[0034] Figure 14 A cross-sectional view taken along the line P-P shown in Figure 13 .
[0035] Figure 15 An enlarged structural cross-sectional view of the corrugated plate shown in Figure 1 .
[0036] Figure 16 A bottom view of the optoelectronic corrugated plate module shown in Figure 1 , in which the corrugated plate is omitted.
[0037] Figure 17 A schematic diagram of the electrical connection of the optoelectronic corrugated plate system shown in Figure 1 .
[0038] Figure 18 A front view of the optoelectronic corrugated plate module according to another embodiment of the present utility model shown in
[0039] Figure 19 A top view of the optoelectronic corrugated plate module shown in Figure 18 , in which the optoelectronic plate is omitted.
[0040] Figure 20 A partial enlarged view of the range G shown in Figure 18 .
[0041] Figure 21 A partial enlarged view of the range H shown in Figure 18 .
[0042] Figure 22 A front view of the optoelectronic corrugated plate module according to still another embodiment of the present utility model shown in
[0043] Figures 23 - 27A perspective view showing a first snap portion and a second snap portion according to different embodiments of the present utility model.
[0044] Figure 28 A perspective view showing a first snap portion and a second snap portion according to another embodiment of the present utility model, wherein a fixing fixture is snapped between the first snap portion and the second snap portion.
[0045] Figure 29 A perspective view showing a first snap portion and a second snap portion according to yet another embodiment of the present utility model, wherein the fixing fixture further includes a supporting portion.
[0046] Wherein, reference numerals:
[0047] 100: Photoelectric corrugated board system
[0048] 110: Photoelectric corrugated board module
[0049] 120: Corrugated board
[0050] 1201: Body
[0051] 1202: First coating
[0052] 1203: Second coating
[0053] 1204: Third coating
[0054] 1205: Fourth coating
[0055] 1206: Fifth coating
[0056] 1207: Sixth coating
[0057] 121: First bottom plate
[0058] 122: First supporting portion
[0059] 123: Edge
[0060] 124: Second supporting portion
[0061] 1241: First additional circuit board
[0062] 1242: First connecting plate
[0063] 1243: Third additional circuit board
[0064] 1244: Second bottom plate
[0065] 1245: Third connecting plate
[0066] 1246: First protruding plate
[0067] 125: Third supporting portion
[0068] 1251: Second additional circuit board
[0069] 1252: Second connecting board
[0070] 1253: Second protruding board
[0071] 1254: Protrusion
[0072] 126: Fourth supporting part
[0073] 1261: Fourth additional circuit board
[0074] 1262: First buckling part
[0075] 1263: Fourth connecting board
[0076] 127: Fifth supporting part
[0077] 1271: Fifth additional circuit board
[0078] 1272: Second buckling part
[0079] 1273: Fifth connecting board
[0080] 128: Positioning sleeve
[0081] 130: Photoelectric board
[0082] 132: Support frame structure
[0083] 1321: First abutting part
[0084] 1322: Second abutting part
[0085] 1323: Support board
[0086] 135: Edge sealing glue
[0087] 141: First structural adhesive
[0088] 142: Second structural adhesive
[0089] 143: Third structural adhesive
[0090] 144: Fourth structural adhesive
[0091] 145: Fifth structural adhesive
[0092] 151: First double-sided adhesive tape
[0093] 152: Second double-sided adhesive tape
[0094] 153: Third double-sided adhesive tape
[0095] 154: Fourth double-sided adhesive tape
[0096] 155: The fifth double-sided adhesive tape
[0097] 161: The first fixing member
[0098] 162: The first buffer assembly
[0099] 165: The second fixing member
[0100] 166: The second buffer assembly
[0101] 171: The first locking member
[0102] 175: The second locking member
[0103] 180: The fixing jig
[0104] 181: The base
[0105] 182: The third buckling part
[0106] 183: The supporting part
[0107] 190: The fireproof and heat-insulating layer
[0108] 193: The safety module
[0109] 1931: The optimizer
[0110] 1932: The quick closer
[0111] 194: The wire box
[0112] 195: The diode
[0113] 200: The bracket
[0114] A,B,C,D,E,F,G,H: Range
[0115] C1: The first center point
[0116] C2: The second center point
[0117] F1: The upper surface
[0118] F2: The lower surface
[0119] G1: The first groove
[0120] G2: The second groove
[0121] G3: The third groove
[0122] G4: The fourth groove
[0123] G5: The fifth groove
[0124] H1: The first perforation
[0125] H2: Second perforation
[0126] M-M, N-N, O-O, P-P: Line segments
[0127] SP1, SP2: Spaces
[0128] S1: First bearing surface
[0129] S2: Second bearing surface
[0130] S3: Third bearing surface
[0131] S4: Fourth bearing surface
[0132] S5: Fifth bearing surface
[0133] S6: Sixth bearing surface
[0134] VP: Avoidance part
[0135] W1: First width
[0136] W2: Second width
[0137] W3: Third width
[0138] W4: Fourth width
[0139] X: Direction Detailed implementation manners
[0140] The following will disclose multiple implementation manners of the present utility model through diagrams. For the sake of clear illustration, many practical details will be described together in the following narrative. However, it should be understood that these practical details should not be used to limit the present utility model. That is to say, in some implementation manners of the present utility model, these practical details are not necessary. In addition, for the purpose of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams, and in all the diagrams, the same reference numerals will be used to represent the same or similar components. And if possible in implementation, the features of different embodiments can be applied interactively.
[0141] Unless otherwise defined, all the terms (including technical and scientific terms) used herein have their usual meanings, and their meanings can be understood by those skilled in this field. Further, the definitions of the above terms in commonly used dictionaries should be interpreted as having the same meaning as the relevant field of the present utility model in the content of this specification. Unless specifically defined, these terms will not be interpreted as idealized or overly formal meanings.
[0142] Please refer to Figures 1 - 2 . Figure 1 For showing a three-dimensional schematic diagram of an optoelectronic corrugated board system 100 according to an implementation manner of the present utility model.Figure 2 For showing Figure 1 a front view of the photovoltaic corrugated board module 110 of Figures 1 - 2 . In the present embodiment, as shown in
[0143] Please refer to Figures 3 - 4 . Figure 3 For showing Figure 1 a top view of the photovoltaic corrugated board module 110 of Figure 4 For showing Figure 2 a partial enlarged view of the range A of Figures 3 - 4 . In the present embodiment, as shown in
[0144] In this way, during the process of installing the photovoltaic panel 130 on the corrugated board 120, when the first structural adhesive 141 has not yet solidified, the relative position between the photovoltaic panel 130 and the corrugated board 120 can be fixed by the first double-sided adhesive tape 151, so the chance of displacement of the photovoltaic panel 130 relative to the corrugated board 120 can be reduced, thereby improving the installation efficiency and product quality of the photovoltaic corrugated board module 110.
[0145] Please refer to Figure 5 . Figure 5 For showing Figure 2 a partial enlarged view of the range B ofFigure 3 , 5 As shown, the second support portion 124 has a second bearing surface S2 and a second groove G2. The second bearing surface S2 and the first bearing surface S1 are coplanar with each other and are configured to carry the photovoltaic panel 130. The second groove G2 is located on the second bearing surface S2. Furthermore, each photovoltaic corrugated panel module 110 further includes at least one second structural adhesive 142 and at least one second double-sided adhesive tape 152. The second structural adhesive 142 is at least partially located in the second groove G2 of the second support portion 124 and adheres between the photovoltaic panel 130 and the second support portion 124. The second double-sided adhesive tape 152 is adjacent to the second groove G2 and adheres between the photovoltaic panel 130 and the second support portion 124.
[0146] More specifically, as Figure 5 shown, the second support portion 124 includes a first additional circuit board 1241 and a first connection board 1242. The first additional circuit board 1241 has the above-mentioned second bearing surface S2 and second groove G2. The first connection board 1242 is connected to a corresponding one of the edges 123 and the first additional circuit board 1241.
[0147] Furthermore, as Figure 5 shown, the second support portion 124 includes a third additional circuit board 1243, a second bottom plate 1244, a third connection board 1245, and a first protruding plate 1246. The third additional circuit board 1243 has a fourth bearing surface S4 and an avoidance portion VP. The second bottom plate 1244 is configured to abut against the bracket 200. The third connection board 1245 is connected between the third additional circuit board 1243 and the second bottom plate 1244. The first protruding plate 1246 is connected between the first additional circuit board 1241 and the third additional circuit board 1243 and protrudes from the second bearing surface S2 and the fourth bearing surface S4.
[0148] Please refer to Figure 6 . Figure 6 To illustrate Figure 2 the local enlarged view of the range C. In the present embodiment, as Figure 3 , 6 shown, the third support portion 125 has a third bearing surface S3 and a third groove G3. The third bearing surface S3 and the first bearing surface S1 are coplanar with each other and are configured to carry the photovoltaic panel 130. The third groove G3 is located on the third bearing surface S3. Furthermore, each photovoltaic corrugated panel module 110 further includes at least one third structural adhesive 143 and at least one third double-sided adhesive tape 153. The third structural adhesive 143 is at least partially located in the third groove G3 of the third support portion 125 and adheres between the photovoltaic panel 130 and the third support portion 125. The third double-sided adhesive tape 153 is adjacent to the third groove G3 and adheres between the photovoltaic panel 130 and the third support portion 125.
[0149] More specifically, asFigure 6 As shown, the third support portion 125 includes a second additional circuit board 1251 and a second connection board 1252. The second additional circuit board 1251 has the above-mentioned third bearing surface S3 and third groove G3. The second connection board 1252 is connected to the other corresponding one of the second additional circuit board 1251 and the edge 123.
[0150] Furthermore, as Figure 6 shown, the third support portion 125 includes a second protruding board 1253 and a protruding portion 1254. The second protruding board 1253 is connected to the second additional circuit board 1251 and protrudes from the third bearing surface S3. The protruding portion 1254 is located on the second additional circuit board 1251 and protrudes in the direction X away from the third bearing surface S3 to form the above-mentioned third groove G3.
[0151] In practical applications, the first bearing surface S1, the second bearing surface S2, and the third bearing surface S3 of each optoelectronic corrugated board module 110 jointly define a first bearing area, the first groove G1, the second groove G2, and the third groove G3 jointly define a first adhesion area, and the first adhesion area has a ratio relative to the first bearing area. The range of this ratio is between 26% and 75%. When this ratio is less than 26%, the amounts of the first structural adhesive 141, the second structural adhesive 142, and the third structural adhesive 143 that can be applied may not securely fix the optoelectronic board 130 to the corrugated board 120. Conversely, when this ratio is greater than 75%, it may result in excessive amounts of the first structural adhesive 141, the second structural adhesive 142, and the third structural adhesive 143, increasing the manufacturing cost of the optoelectronic corrugated board system 100.
[0152] Moreover, as Figure 2 、 5 shown in FIGS. 5 and 6, the first protruding board 1246 has a first center point C1, the second protruding board 1253 has a second center point C2, and a first width W1 is defined between the first center point C1 and the second center point C2 (for the first protruding board 1246 and the second protruding board 1253, please refer to Figures 5 - 6 , and for the first width W1, please refer to Figure 2 ), and the range of the first width W1 is actually between 400 mm and 1400 mm. In addition, each optoelectronic board 130 has a second width W2 (for the second width W2, please refer to Figure 2 ), and the range of the second width W2 is actually between 360 mm and 1360 mm. Therefore, in practical applications, the second width W2 has a certain ratio relative to the first width W1, and the range of this ratio is between 25% and 340%.
[0153] Please refer to Figure 7 . Figure 7 For illustration Figure 2Schematic diagram of the connection between the second support portion 124 and the third support portion 125 of the adjacent photovoltaic corrugated panel module 110. In this embodiment, as Figure 7 shown, the second protruding plate 1253 is configured to be stacked on the first protruding plate 1246 of one of the adjacent corrugated panels 120, the second additional circuit board 1251 is configured to be stacked on the third additional circuit board 1243 of one of the adjacent corrugated panels 120, the avoidance portion VP is aligned and received in the protruding portion 1254 of one of the adjacent corrugated panels 120, the second connecting plate 1252 is configured to be stacked on the third connecting plate 1245 of one of the adjacent corrugated panels 120, and one of the first bottom plates 121 connecting the second connecting plate 1252 is configured to at least partially overlap the second bottom plate 1244 of one of the adjacent corrugated panels 120.
[0154] Furthermore, as Figure 7 shown, a sealing adhesive 135 can be provided between the edge of the photovoltaic panel 130 and the corrugated panel 120 to improve the sealing performance of the photovoltaic corrugated panel system 100.
[0155] Please refer to Figure 8 . Figure 8 To show a cross-sectional view along the line M-M of Figure 1 . In this embodiment, as Figure 8 shown, each photovoltaic corrugated panel module 110 further includes at least one fireproof and heat-insulating layer 190. The fireproof and heat-insulating layer 190 at least partially abuts against the first bottom plate 121 of the corrugated panel 120 and is used to produce the effect of fireproof and heat insulation. For example, the material of the fireproof and heat-insulating layer 190 can be rock wool, glass wool or rigid polyurethane foam, but the present utility model is not limited thereto.
[0156] Please refer to Figures 9 - 10 . Figure 9 To show a partially enlarged view of the range D of Figure 1 . Figure 10 To show a cross-sectional view along the line N-N of Figure 9 . In this embodiment, as Figures 9 - 10 shown, the photovoltaic corrugated panel system 100 further includes at least one first fixing member 161 and at least one first locking member 171. The first fixing member 161 has a first through hole H1 and is configured to at least partially cover two adjacent ones of the photovoltaic panels 130. The first locking member 171 is configured to pass through the first through hole H1, a corresponding one of the second protruding plates 1253 and a corresponding one of the first protruding plates 1246, and be locked to the bracket 200. For example, the first locking member 171 is a self-tapping screw, but the present utility model is not limited thereto.
[0157] Furthermore, as Figure 10As shown, the photovoltaic corrugated panel system 100 further includes at least one first buffer component 162. The first buffer component 162 is at least partially sandwiched between at least one of the first fixing member 161 and the photovoltaic panel 130.
[0158] Please refer to Figures 11 - 12 . Figure 11 To illustrate Figure 1 a partial enlarged view of the range E. Figure 12 To illustrate Figure 11 a cross-sectional view taken along the line O-O. In the present embodiment, as Figures 11 - 12 shown, each photovoltaic corrugated panel module 110 further includes at least one second fixing member 165 and at least one second locking member 175. The second fixing member 165 has a second through hole H2 and is configured to at least partially cover one of the photovoltaic panels 130. The second locking member 175 is configured to pass through the second through hole H2 and the first support portion 122 and be locked to the bracket 200. For example, the second locking member 175 is a self-tapping screw, but the present invention is not limited thereto.
[0159] Furthermore, as Figure 12 shown, each photovoltaic corrugated panel module 110 further includes at least one second buffer component 166. The second buffer component 166 is at least partially sandwiched between the second fixing member 165 and the photovoltaic panel 130.
[0160] Please refer to Figures 13 - 14 . Figure 13 To illustrate Figure 1 a partial enlarged view of the range F. Figure 14 To illustrate Figure 13 a cross-sectional view taken along the line P-P. In the present embodiment, as Figures 13 - 14 shown, the second fixing member 165 is further configured to at least partially cover two adjacent ones of the photovoltaic panels 130.
[0161] Please refer to Figure 15 . Figure 15 To illustrate Figure 1 an enlarged structural cross-sectional view of the corrugated panel 120. In the present embodiment, as Figure 15As shown, the corrugated plate 120 includes a body 1201, a first coating 1202, a second coating 1203, a third coating 1204, a fourth coating 1205, a fifth coating 1206, and a sixth coating 1207. The body 1201 has an opposite upper surface F1 and a lower surface F2. The first coating 1202 is disposed on the upper surface F1 of the body 1201, the second coating 1203 is disposed on a side of the first coating 1202 away from the body 1201, and the third coating 1204 is disposed on a side of the second coating 1203 away from the first coating 1202. Conversely, the fourth coating 1205 is disposed on the lower surface F2 of the body 1201, the fifth coating 1206 is disposed on a side of the fourth coating 1205 away from the body 1201, and the sixth coating 1207 is disposed on a side of the fifth coating 1206 away from the fourth coating 1205. In practical applications, both the first coating 1202 and the fourth coating 1205 can be a zinc coating or an Al-Zn coating, and their mass is about 150 g / m2 to 350 g / m2. The second coating 1203 can be polyvinylidene fluoride (PVDF), polyurethane (PU), or polyethylene (PE), and its thickness is 5 μm to 15 μm. The third coating 1204 can be polyvinylidene fluoride (PVDF), and its thickness is 20 μm to 100 μm. Both the fifth coating 1206 and the sixth coating 1207 can be polyethylene (PE), and their thicknesses are about 5 μm respectively. It should be noted that there is a good bonding adhesion between the first structural adhesive 141, the second structural adhesive 142, and the third structural adhesive 143 and the third coating 1204.
[0162] Please refer to Figure 16 。 Figure 16 For showing Figure 1 a bottom view of the photovoltaic corrugated plate module 110, in which the corrugated plate 120 is omitted. In this embodiment, the photovoltaic corrugated plate system 100 includes a plurality of safety modules 193. Each safety module 193 includes an optimizer 1931 and a rapid shutdown device 1932. The optimizer 1931 is configured to optimize the current, and the rapid shutdown device 1932 is configured to rapidly shut down the relevant photovoltaic corrugated plate module 110 in case of a fire. As Figure 16 shown, the safety module 193 is disposed below the photovoltaic panel 130, and the safety module 193 is electrically connected to the wire box 194 on the photovoltaic panel 130 where the safety module 193 is located and the wire box 194 on the adjacent photovoltaic panel 130.
[0163] Please refer to Figure 17 。 Figure 17 For showingFigure 1 Schematic diagram of the electrical connection of the photovoltaic corrugated panel system 100. In practical applications, such as Figure 17 shown, the photovoltaic panels 130 are arranged in multiple groups, and the photovoltaic panels 130 in the same group are connected in series. Furthermore, the groups are connected in parallel. In this embodiment, the photovoltaic corrugated panel system 100 further includes at least two diodes 195, and each diode 195 is connected between two adjacent groups of photovoltaic panels 130, and the two diodes 195 are both located on the same side of the photovoltaic panels 130, so as to facilitate the user to perform electrical connections during the installation of the corrugated panel 120 system.
[0164] Please refer to Figure 18 . Figure (18 Front view of the photovoltaic corrugated panel module 110 according to another embodiment of the present invention is shown. In this embodiment, as Figure 18 shown, each corrugated panel 120 includes a fourth support portion 126 and a fifth support portion 127. The first support portion 122 is located between the fourth support portion 126 and the fifth support portion 127, and the first support portion 122, the fourth support portion 126 and the fifth support portion 127 are configured to carry the photovoltaic panel 130.
[0165] Furthermore, as Figure 18 shown, the photovoltaic corrugated panel system 100 further includes at least one support frame structure 132. The support frame structure 132 includes a first abutting portion 1321, a second abutting portion 1322 and a support plate 1323. The first abutting portion 1321 abuts against the fourth support portion 126. The second abutting portion 1322 abuts against the fifth support portion 127. The support plate 1323 is connected between the first abutting portion 1321 and the second abutting portion 1322 and supports the photovoltaic panel 130.
[0166] Please refer to Figures 19 - 20 . Figure 19 Shown is the top view of the Figure 18 photovoltaic corrugated panel module 110, where the photovoltaic panel 130 is omitted. Figure 20 Shown is the Figure 18 partial enlarged view of the range G of the Figures 19 - 20As shown, the fourth support portion 126 includes a fourth additional circuit board 1261, at least one fourth structural adhesive 144, at least one fourth double-sided adhesive tape 154, a first snap portion 1262, and a fourth connecting plate 1263. The fourth additional circuit board 1261 has a fifth bearing surface S5 and a fourth groove G4. The fifth bearing surface S5 is coplanar with the first bearing surface S1 and is configured to carry the photovoltaic panel 130. The fourth groove G4 is located on the fifth bearing surface S5. The fourth structural adhesive 144 is at least partially located in the fourth groove G4 of the fourth support portion 126 and adheres between the photovoltaic panel 130 and the fourth additional circuit board 1261. The fourth double-sided adhesive tape 154 is adjacent to the fourth groove G4 and adheres between the photovoltaic panel 130 and the fourth support portion 126. The first snap portion 1262 is connected to the fourth additional circuit board 1261 and protrudes from the fifth bearing surface S5. The fourth connecting plate 1263 is connected to one of the edges 123 and the fourth additional circuit board 1261, and the first abutting portion 1321 of the support frame structure 132 substantially abuts against the fourth connecting plate 1263.
[0167] Please refer to Figure 21 。 Figure 21 For showing Figure 18 a partial enlarged view of the range H. In the present embodiment, as Figure 19 、 21 shown, the fifth support portion 127 includes a fifth additional circuit board 1271, at least one fifth structural adhesive 145, at least one fifth double-sided adhesive tape 155, a second snap portion 1272, and a fifth connecting plate 1273. The fifth additional circuit board 1271 has a sixth bearing surface S6 and a fifth groove G5. The sixth bearing surface S6 is coplanar with the first bearing surface S1 and is configured to carry the photovoltaic panel 130. The fifth groove G5 is located on the sixth bearing surface S6. The fifth structural adhesive 145 is at least partially located in the fifth groove G5 of the fifth support portion 127 and adheres between the photovoltaic panel 130 and the fifth additional circuit board 1271. The fifth double-sided adhesive tape 155 is adjacent to the fifth groove G5 and adheres between the photovoltaic panel 130 and the fifth support portion 127. The second snap portion 1272 is connected to the fifth additional circuit board 1271 and protrudes from the sixth bearing surface S6. The fifth connecting plate 1273 is connected to the other of the edges 123 and the fifth additional circuit board 1271, and the second abutting portion 1322 of the support frame structure 132 substantially abuts against the fifth connecting plate 1273.
[0168] In practical applications, the first bearing surface S1, the fifth bearing surface S5, and the sixth bearing surface S6 of each photovoltaic corrugated board module 110 jointly define a second bearing area, and the first groove G1, the fourth groove G4, and the fifth groove G5 jointly define a second adhesion area. The second adhesion area has a ratio relative to the second bearing area, and the range of this ratio is between 26% and 75%. When this ratio is less than 26%, the amounts of the first structural adhesive 141, the fourth structural adhesive 144, and the fifth structural adhesive 145 that can be applied may not securely fix the photovoltaic panel 130 to the corrugated board 120. Conversely, when this ratio is greater than 75%, it may lead to an excessive amount of the first structural adhesive 141, the fourth structural adhesive 144, and the fifth structural adhesive 145, increasing the manufacturing cost of the photovoltaic corrugated board system 100.
[0169] Furthermore, as Figure 18 , 20 shown in FIGS. 20 to 21, a third width W3 is defined between the first buckle portion 1262 and the second buckle portion 1272 (please refer to Figures 20 - 21 for the first buckle portion 1262 and the second buckle portion 1272 respectively, and refer to Figure 18 for the third width W3). In fact, the range of the third width W3 is between 400 mm and 1400 mm. In addition, each photovoltaic panel 130 has a fourth width W4 (please refer to Figure 18 for the fourth width W4). The fourth width W4 is the same as the above-mentioned second width W2, and its range is actually also between 360 mm and 1360 mm. Therefore, in practical applications, the fourth width W4 has a second ratio relative to the third width W3, and the range of the second ratio is between 25% and 340%.
[0170] Please refer to Figure 22 . Figure 22 FIG. 22 is a front view of the photovoltaic corrugated board module 110 according to another embodiment of the present invention. In this embodiment, as Figure 22 shown, when the photovoltaic corrugated board system 100 includes at least one support frame structure 132 and the strength of the support frame structure 132 is sufficient to support the photovoltaic panel 130, according to the actual situation, the first support portion 122 of the corrugated board 120 (please refer to Figure 18 for the first support portion 122) can be omitted, that is, the corrugated board 120 does not include the first support portion 122.
[0171] Please refer to Figures 23 - 27 . Figures 23 - 27A three-dimensional schematic diagram showing the first snap portion 1262 and the second snap portion 1272 according to different embodiments of the present utility model. In practical applications, the first snap portion 1262 and the second snap portion 1272 of an adjacent one in the corrugated board 120 are snapped to each other. Moreover, the shapes of the first snap portion 1262 and the second snap portion 1272 can be changed according to actual conditions, and examples are described as follows. As Figure 23 shown, at least a part of the first snap portion 1262 and the second snap portion 1272 is bent at 90 degrees. As Figure 24 shown, at least a part of the first snap portion 1262 and the second snap portion 1272 is folded in half at 180 degrees. As Figure 25 shown, at least a part of the second snap portion 1272 is bent into an R shape and surrounds the space SP1, and at least a part of the first snap portion 1262 is received in the space SP1. As Figure 26 shown, at least a part of the first snap portion 1262 is bent into an O shape and surrounds the space SP2, and at least a part of the second snap portion 1272 is received in the space SP2. As Figure 27 shown, the first snap portion 1262 and the second snap portion 1272 are bent in opposite directions respectively and jointly form a T-shaped structure, and the T-shaped structure is at least partially covered by the positioning sleeve 128 to fix the relative positions of the first snap portion 1262 and the second snap portion 1272.
[0172] Please refer to Figure 28 . Figure 28 A three-dimensional schematic diagram showing the first snap portion 1262 and the second snap portion 1272 according to another embodiment of the present utility model, wherein the fixing fixture 180 is snapped between the first snap portion 1262 and the second snap portion 1272. In this embodiment, as Figure 28 shown, the optoelectronic corrugated board system 100 further includes at least one fixing fixture 180. The fixing fixture 180 is connected to the bracket 200 and is at least partially snapped between one of the first snap portions 1262 and the second snap portion 1272 of an adjacent one in the corrugated board 120.
[0173] Please refer to Figure 29 . Figure 29 A three-dimensional schematic diagram showing the first snap portion 1262 and the second snap portion 1272 according to yet another embodiment of the present utility model, wherein the fixing fixture 180 further includes a supporting portion 183. In this embodiment, as Figure 29As shown, the fixing fixture 180 includes a base 181, a third fastening portion 182, and a supporting portion 183. The base 181 is connected to the bracket 200. The third fastening portion 182 is configured to be fastened between one of the first fastening portions 1262 and an adjacent second fastening portion 1272 of the corrugated plate 120. The supporting portion 183 is connected between the base 181 and the third fastening portion 182 and is configured to support a corresponding one of the fourth additional circuit boards 1261 and an adjacent fifth additional circuit board 1271 of the corrugated plate 120.
[0174] In summary, the technical solutions disclosed in the above embodiments of the present utility model have at least the following advantages: During the process of installing the photovoltaic panel on the corrugated plate, when the structural adhesive has not yet solidified, the relative position between the photovoltaic panel and the corrugated plate can be fixed by the double-sided adhesive tape. Therefore, the chance of displacement of the photovoltaic panel relative to the corrugated plate can be reduced, thereby improving the installation efficiency and product quality of the photovoltaic corrugated plate module.
[0175] Although the present utility model has been disclosed as above in the embodiments, it is not intended to limit the present utility model. Any person skilled in this art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to that defined by the appended patent application scope.
Claims
1. An optoelectronic corrugated board system, characterized in that, Comprising: A plurality of photovoltaic corrugated board modules, which are connected to each other. Each of the photovoltaic corrugated board modules comprises: A corrugated board, comprising a plurality of first bottom plates and at least one first support portion. The plurality of first bottom plates are configured to at least partially abut against a bracket. The first support portion is connected between two adjacent ones of the plurality of first bottom plates and protrudes from the plurality of first bottom plates. The first support portion has a first bearing surface and a first groove. The first bearing surface is located on a side of the first support portion away from the plurality of first bottom plates. The first groove is located on the first bearing surface; At least one photovoltaic panel, abutting against the first bearing surface; At least one first structural adhesive, at least partially located in the first groove and adhering between the photovoltaic panel and the first support portion; and At least one first double-sided adhesive tape, adjacent to the first groove and adhering between the photovoltaic panel and the first support portion.
2. The optoelectronic corrugated board system according to claim 1, wherein The plurality of first bottom plates of each of the photovoltaic corrugated board modules have two opposite edges. Any one of the plurality of first support portions is located between the two edges. Each corrugated board comprises: A second support portion, connecting one of the two edges. The second support portion has a second bearing surface and a second groove. The second bearing surface and the first bearing surface are coplanar with each other and are configured to bear one of the corresponding plurality of photovoltaic panels. The second groove is located on the second bearing surface; At least one second structural adhesive, at least partially located in the second groove and adhering between the photovoltaic panel and the second support portion; At least one second double-sided adhesive tape, adjacent to the second groove and adhering between the photovoltaic panel and the second support portion; A third support portion, connecting the other of the two edges. The third support portion has a third bearing surface and a third groove. The third bearing surface and the first bearing surface are coplanar with each other and are configured to bear the photovoltaic panel. The third groove is located on the third bearing surface; At least one third structural adhesive, at least partially located in the third groove and adhering between the photovoltaic panel and the third support portion; and At least one third double-sided adhesive tape, adjacent to the third groove and adhering between the photovoltaic panel and the third support portion.
3. The optoelectronic corrugated board system according to claim 2, wherein, The second support portion comprises: A first additional circuit board, having the second bearing surface and the second groove; and A first connecting plate, connecting between the first additional circuit board and the corresponding one of the two edges, The third support portion comprises: A second additional circuit board, having the third bearing surface and the third groove; and A second connecting plate, connecting between the second additional circuit board and the corresponding other of the two edges.
4. The optoelectronic corrugated board system according to claim 3, wherein The first bearing surface, the second bearing surface and the third bearing surface of each of the photovoltaic corrugated board modules jointly define a first bearing area. The first groove, the second groove and the third groove jointly define a first adhesion area. The first adhesion area has a ratio relative to the first bearing area. The range of the ratio is between 26% and 75%.
5. The optoelectronic corrugated board system according to claim 3, wherein, The second support portion comprises: A third additional circuit board, having a fourth bearing surface and an avoidance portion; A second bottom plate, configured to abut against the bracket; A third connecting plate, connecting between the third additional circuit board and the second bottom plate; and A first protruding plate is connected between the first additional circuit board and the third additional circuit board and protrudes from the second bearing surface and the fourth bearing surface. The third supporting part includes: A second protruding plate is connected to the second additional circuit board and protrudes from the third bearing surface; and A protruding part is located on the second additional circuit board and protrudes in a direction away from the third bearing surface to form the third groove. Wherein, the second protruding plate is configured to be stacked on the first protruding plate of an adjacent one of the plurality of corrugated plates, the second additional circuit board is configured to be stacked on the third additional circuit board of an adjacent one of the plurality of corrugated plates, the avoidance part is aligned and received in the protruding part of an adjacent one of the plurality of corrugated plates, the second connecting plate is configured to be stacked on the third connecting plate of an adjacent one of the plurality of corrugated plates, and one of the plurality of first bottom plates connected to the second connecting plate is configured to be at least partially stacked on the second bottom plate of an adjacent one of the plurality of corrugated plates.
6. The optoelectronic corrugated board system according to claim 5, wherein, It further includes: At least one first fixing member having a first through hole and configured to at least partially cover two adjacent ones of the plurality of photovoltaic panels; and At least one first locking member configured to pass through the first through hole, one of the corresponding plurality of second protruding plates, and one of the corresponding plurality of first protruding plates and be locked to the bracket.
7. The optoelectronic corrugated board system according to claim 6, characterized in that, It further includes: At least one first buffer assembly is at least partially clamped between the first fixing member and at least one of the plurality of photovoltaic panels.
8. The optoelectronic corrugated board system according to claim 5, wherein A first width is defined between a first center point of the first protruding plate and a second center point of the second protruding plate. Each of the plurality of photovoltaic panels has a second width. The second width has a first ratio relative to the first width, and the range of the first ratio is between 25% and 340%.
9. The optoelectronic corrugated board system according to claim 1, wherein, Each of the photovoltaic corrugated plate modules further includes: At least one second fixing member having a second through hole and configured to at least partially cover the photovoltaic panel; and At least one second locking member configured to pass through the second through hole and the first supporting part and be locked to the bracket.
10. The optoelectronic corrugated board system according to claim 9, characterized in that, Each of the photovoltaic corrugated plate modules further includes: At least one second buffer assembly is at least partially clamped between the second fixing member and the photovoltaic panel.
11. The optoelectronic corrugated board system according to claim 1, wherein The plurality of first bottom plates in each of the photovoltaic corrugated plate modules have two opposite edges. Any one of the plurality of first supporting parts is located between the two edges. Each of the corrugated plates includes: A fourth supporting part includes: A fourth additional circuit board having a fifth bearing surface and a fourth groove. The fifth bearing surface and the first bearing surface are coplanar with each other and are configured to carry the photovoltaic panel. The fourth groove is located on the fifth bearing surface. At least one fourth structural adhesive is at least partially located in the fourth groove and adheres between the photovoltaic panel and the fourth additional circuit board. At least one fourth double-sided adhesive tape is adjacent to the fourth groove and adheres between the photovoltaic panel and the fourth supporting part. A first buckling part is connected to the fourth additional circuit board and protrudes from the fifth bearing surface; and A fourth connecting plate is connected between the fourth additional circuit board and one of the two edges; and A fifth supporting part includes: A fifth additional circuit board having a sixth bearing surface and a fifth groove, the sixth bearing surface being coplanar with the first bearing surface and configured to carry the photovoltaic panel, and the fifth groove being located on the sixth bearing surface; At least one fifth structural adhesive, at least partially located in the fifth groove and adhered between the photovoltaic panel and the fifth additional circuit board; At least one fifth double-sided adhesive tape, adjacent to the fifth groove and adhered between the photovoltaic panel and the fifth support portion; A second latching portion, connecting the fifth additional circuit board and protruding from the sixth bearing surface; and A fifth connecting plate, connected between the fifth additional circuit board and the other of the two edges; Wherein, the first latching portion and the second latching portion of an adjacent one of the plurality of corrugated plates are latched with each other.
12. The optoelectronic corrugated board system according to claim 11, wherein The first bearing surface, the fifth bearing surface and the sixth bearing surface of each photovoltaic corrugated plate module together define a second bearing area, the first groove, the fourth groove and the fifth groove together define a second adhesion area, and the second adhesion area has a ratio relative to the second bearing area, and the range of the ratio is between 26% and 75%.
13. The optoelectronic corrugated board system according to claim 11, wherein A third width is defined between the first latching portion and the second latching portion, each photovoltaic panel has a fourth width, and the fourth width has a second ratio relative to the third width, and the range of the second ratio is between 25% and 340%.
14. The optoelectronic corrugated board system according to claim 11, wherein Further comprising: At least one fixing fixture, connecting the bracket and at least partially latched between one of the plurality of first latching portions and the second latching portion of an adjacent one of the plurality of corrugated plates.
15. The optoelectronic corrugated board system according to claim 14, characterized in that, The fixing fixture includes: A base, connecting the bracket; A third latching portion, configured to be latched between one of the plurality of first latching portions and the second latching portion of an adjacent one of the plurality of corrugated plates; and A supporting portion, connected between the base and the third latching portion and configured to support one of the corresponding plurality of fourth additional circuit boards and the fifth additional circuit board of an adjacent one of the plurality of corrugated plates.
16. The optoelectronic corrugated board system according to claim 11, characterized in that, Further comprising: at least one support frame structure, including: A first abutting portion, abutting against the fourth connecting plate; A second abutting portion, abutting against the fifth connecting plate; and A support plate, connected between the first abutting portion and the second abutting portion and supporting the photovoltaic panel.