Concrete formwork dismantling tool
Through the mechanized design of concrete formwork removal tools, the balanced removal of formwork is achieved using components such as the frame and drive motor, which solves the problems of low efficiency, large damage and poor safety in the existing technology, and achieves an efficient and safe formwork removal effect.
Patent Information
- Application Number
- CN202422048867.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing concrete formwork removal method is inefficient, has high labor intensity, is prone to damage the structure and is low in safety.
The mechanically designed concrete formwork removal tools include frames, power control components, drive motors, traction chains, hoisting chains and formwork fixers. They provide support through the support components and use drive motors and traction chains to achieve balanced removal of the formwork.
Improve the efficiency of mold removal, reduce damage to concrete structures, and improve safety.
Smart Images

Figure CN223164262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of on-site concrete pouring construction in civil engineering, and specifically, to a concrete form removal tool. Background Art
[0002] Concrete has good durability, moldability, and high compressive strength, and is widely used. In the process of concrete construction, a major task is formwork erection and removal, which directly affects the quality of concrete construction.
[0003] Among them, the existing form removal methods are all manual form removal. The traditional manual form removal technology mainly relies on workers using tools such as crowbars and hammers for removal. However, since some forms are strongly bonded to the concrete, the removal difficulty is usually high. Although this method is simple and direct, it has many disadvantages.
[0004] First of all, manual form removal is inefficient and labor-intensive, which is not conducive to improving construction efficiency; secondly, during manual form removal, it is easy to damage the concrete structure, affecting the quality and aesthetics of the structure; finally, the safety of manual form removal is relatively low, and it is easy to cause accidents of workers being injured. Summary of the Utility Model
[0005] The purpose of the utility model is to address the deficiencies of the existing technology, and thus provide a concrete form removal tool with a significantly improved form removal efficiency, a reduced damage rate of the concrete structure, and higher safety.
[0006] To achieve the above purpose, the technical solution adopted by the utility model is: a concrete form removal tool, comprising a vehicle frame, a power control component, a support component, a driving motor, a traction chain, a traction head, a lifting chain, and a form fixator;
[0007] The vehicle frame is a movable vehicle frame with a self-locking structure;
[0008] The driving motor is installed on the vehicle frame, and the power control component is installed on the vehicle frame and used to control the working state of the driving motor;
[0009] The driving end of the driving motor is connected to the traction chain, the distal end of the traction chain is installed with the traction head, the traction head is connected to a plurality of lifting chains, the ends of the lifting chains are connected to the form fixator, and the form fixator is used to fix to the back of the concrete form;
[0010] The support component is foldably installed on the vehicle frame and used to provide a supporting force between the vehicle frame and the plane where the concrete form is located;
[0011] In the removal state, each of the lifting chains is radially distributed with the traction head as the center.
[0012] Preferably, the type of the driving motor is a lifting motor or a hoisting motor, and the proximal end of the traction chain is wound around the driving end of the lifting motor or the hoisting motor to provide traction force.
[0013] Preferably, a housing is arranged outside the vehicle frame, the power control assembly and the driving motor are installed in the housing, a part of the traction chain is located inside the housing, and an opening for passing the traction chain is formed at one end of the housing.
[0014] Preferably, the vehicle frame is a vertical vehicle frame with a height greater than its length.
[0015] Preferably, the traction head is a hook or a hanging ring.
[0016] Preferably, the drum of the lifting motor or the hoisting motor is arranged based on the vehicle frame, and the center of the drum corresponds to the opening.
[0017] Preferably, a switch door is arranged at the opening.
[0018] Preferably, the formwork fixator is disc-shaped.
[0019] Preferably, the formwork fixator is a negative pressure disc type fixator or a bolt disc type fixator.
[0020] Preferably, universal wheels are installed at the bottom end of the vehicle frame.
[0021] The utility model has substantial features and progress compared with the prior art. Specifically, the utility model adopts the design concept of mechanization and automation, can quickly and accurately position and remove the formwork, and reduces the damage to the finished concrete caused by the traditional manual violent removal with crowbars and the like.
[0022] Specifically, by using the formwork fixator and the traction method, the force is dispersed at each point of the formwork, and the force is more balanced. Then, the lifting motor is used to pull the hoisting part, thereby completing the removal work of the concrete formwork.
[0023] When the shapes and materials of the formworks are different, the specified positions of the formwork fixators can be flexibly determined, or different formwork fixators can be used to fix them and pull them for removal.
[0024] The operation and use of the whole device are simple. It can be operated by a single person and does not require other auxiliary equipment. Only by tightening the nuts, the process can be completed. It can also be applicable to formworks of different block sizes. When the module area increases, only the length of the lifting and fixing support frame needs to be increased. Description of the Drawings
[0025] Figure 1 is a schematic three-dimensional structure diagram of a concrete formwork removal tool proposed by the utility model.
[0026] Figure 2 This is a schematic diagram of a concrete formwork removal tool after fixing the formwork proposed by the present utility model.
[0027] Figure 3 This is a three-dimensional structure schematic diagram of a concrete formwork removal tool when it is in operation.
[0028] Figure 4 This is a side schematic diagram of a concrete formwork removal tool when it is in operation.
[0029] Figure 5 This is a three-dimensional structure schematic diagram of a concrete formwork removal tool during operation.
[0030] In the figure: 1. Frame, 2. Support assembly, 3. Driving motor, 4. Traction chain, 5. Traction head, 6. Hoisting chain, 7. Formwork fixator, 8. Control system, 9. Universal wheel, 10. Formwork, 11. Concrete, 12. Support assembly contact point, 13. Opening. Specific embodiments
[0031] The technical solutions of the present utility model will be further described in detail below through specific embodiments.
[0032] As Figures 1-5 shown, a concrete formwork removal tool includes a frame 1, a power control assembly 8, a support assembly 2, a driving motor 3, a traction chain 4, a traction head 5, a hoisting chain 6 and a formwork fixator 7;
[0033] The frame 1 is a movable frame with a self-locking structure. In this embodiment, an outer shell is provided outside the frame 1, the power control assembly 8 and the driving motor 3 are installed in the outer shell, a part of the traction chain 4 is located inside the outer shell, an opening 13 for passing the traction chain is opened at one end of the outer shell, and a closing door is provided at the opening; the frame 1 is a vertical frame with a height greater than the length, and universal wheels 9 are installed at the bottom end of the frame 1.
[0034] The driving motor 3 is installed on the frame 1, and the power control assembly 8 is installed on the frame 1 and used to control the working state of the driving motor 3. Specifically, in this embodiment, the type of the driving motor 3 is a lifting motor or a hoisting motor, and the proximal end of the traction chain 4 is wound around the driving end of the lifting motor or the hoisting motor to provide traction force; the drum of the lifting motor or the hoisting motor is arranged based on the frame 1, and the center of the drum corresponds to the opening.
[0035] The driving end of the driving motor 3 is connected to the traction chain 4, and the distal end of the traction chain 4 is equipped with the traction head 5, which is a hook or a hanging ring; the traction head 5 is connected to a plurality of hoisting chains 6, and the ends of the hoisting chains 6 are connected to the formwork fixator 7, which is used to fix to the back of the concrete formwork 10; the formwork fixator 7 is disc-shaped. In this embodiment, the formwork fixator 7 is a negative-pressure disc fixator or a bolt disc fixator.
[0036] The support assembly 2 is foldably installed on the vehicle frame 1 and is used to provide a supporting force between the vehicle frame 1 and the plane where the concrete formwork is located. Specifically, in this embodiment, the support assembly 2 can adopt a rigid support rod, which is folded and stored in the vehicle frame when not in use, and when in use, it is unfolded and locked. The outer end of the support assembly 2 is on the same plane as the concrete 11 or the formwork 10, and the inner end is located at the contact point 12 of the support assembly of the vehicle frame 1, providing a basic supporting force for the pulling action.
[0037] In the dismantled state, the hoisting chains 6 are radially distributed with the traction head 5 as the center.
[0038] The specific usage process is as follows:
[0039] When the model needs to be dismantled, the support assembly 2 inside the fixed housing 1 is extended and unfolded. The outer end of the support assembly 2 is on the same plane as the concrete 11 or the formwork 10 to form a supporting force.
[0040] At this time, simultaneously unfold the traction chain 4 and the traction head 5 attached to the driving motor 3, fix the hoisting chain 6 to the traction head 5, operate the power control component 8, and start the driving motor 3. At this time, the driving motor 3 drives the traction chain 4, and then drives the hoisting chain 6, the formwork fixator 7, and the formwork 10, so as to realize the removal of the formwork 10 from the surface of the concrete 11.
[0041] Finally, it should be noted that: The above has described the preferred embodiments of this patent in detail, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of this patent.
Claims
1. A concrete formwork removal tool, characterized in that: It includes a vehicle frame, a power control component, a support component, a drive motor, a traction chain, a towing head, a hoisting chain, and a formwork fixator; The vehicle frame is a movable vehicle frame with a self-locking structure; The drive motor is installed on the vehicle frame, and the power control component is installed on the vehicle frame and used to control the working state of the drive motor; The drive end of the drive motor is connected to the traction chain, the distal end of the traction chain is installed with the towing head, the towing head is connected to a plurality of hoisting chains, the end of the hoisting chain is connected to the formwork fixator, and the formwork fixator is used to fix to the back of the concrete formwork; The support component is foldably installed on the vehicle frame and used to provide a supporting force between the vehicle frame and the plane where the concrete formwork is located; In the dismantled state, each of the hoisting chains is radially distributed with the towing head as the center.
2. The concrete form removal tool according to claim 1, wherein: The type of the drive motor is a lifting motor or a winch motor, and the proximal end of the traction chain is wound around the drive end of the lifting motor or the winch motor to provide traction force.
3. The concrete form removal tool according to claim 2, wherein: An outer shell is arranged outside the vehicle frame, the power control component and the drive motor are installed in the outer shell, a part of the traction chain is located inside the outer shell, and an opening for passing the traction chain is opened at one end of the outer shell.
4. The concrete formwork removal tool according to claim 3, characterized in that: The vehicle frame is a vertical vehicle frame with a height greater than the length.
5. The concrete form removal tool according to claim 4, wherein: The towing head is a hook or a hanging ring.
6. The concrete formwork removal tool according to claim 5, characterized in that: The drum of the lifting motor or the winch motor is arranged based on the vehicle frame, and the center of the drum corresponds to the opening.
7. The concrete formwork removal tool according to claim 6, characterized in that: A switchable door is arranged at the opening.
8. The concrete form removal tool according to claim 7, characterized in that: The formwork fixator is in a disc shape.
9. The concrete formwork removal tool according to claim 8, characterized in that: The formwork fixator is a negative pressure disc type fixator or a bolt disc type fixator.
10. The concrete form removal tool according to claim 9, characterized in that: Universal wheels are installed at the bottom end of the vehicle frame.