Wire-free connecting nose

By combining the nose main body and insulating sleeve composed of multiple high copper conductor sheets, the excessive heat and copper oxide problems caused by the difference in resistance values of the connecting nose and wire are solved, and stable electrical connections are achieved and connector costs are reduced.

CN223167672UActive Publication Date: 2025-07-29DONGGUAN HUATONG IND CO LTD
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Patent Information

Application Number
CN202422340368.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-29
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the difference in resistance values between the connecting nose and the conductor leads to excessive heat, easy to break, and the crimped copper wire is easily crushed or copper oxide affects the conductive quality, and the connector requires additional connection end sheets to increase costs.

Method used

The nose main body is composed of multiple high-conducting copper sheets, with both ends fixedly connected to form the mounting end, with a flexible bent part in the middle, and an insulating protective sleeve is equipped to directly connect to the connector, avoiding the difference in resistance between the wire and the connecting nose, reducing the risk of excessive heat, and eliminating the connector end piece.

Benefits of technology

A stable electrical connection is achieved, avoiding circuit breakers and copper oxide problems, and reducing the manufacturing cost of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire-free connecting nose, which comprises a nose main body and an insulating protective jacket, the nose main body comprises a plurality of strip-shaped high-conductivity copper sheets which are mutually contacted and overlapped, two ends of the plurality of high-conductivity copper sheets are respectively and mutually attached and fixedly connected to form mounting end parts, the nose main body forms a flexible bending part between the two mounting end parts, and the flexible bending part is connected with the insulating protective jacket. And the protective jacket is arranged outside the flexible bending part in a sleeving manner. According to the utility model, a wire is not required to be connected, so that the condition that the connecting nose is easy to generate overlarge heat due to the problem of bite force to cause open circuit because the resistance value of the wire is different from the resistance value of the connecting nose is avoided; and the condition that the conductive quality is influenced by copper oxide generated by copper wire pressing breakage or insufficient pressing connection during copper wire pressing connection is also avoided. Besides, the installation end portion is directly connected with the second connection end sheet of the connector, and the connector does not need to be provided with another connection end sheet, thereby indirectly reducing the manufacturing cost of the connector.
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Description

Technical Field

[0001] The utility model relates to the field of circuit components, in particular to a wire-free connecting nose. Background Art

[0002] Reference Figure 1 And Figure 2 As shown in FIGS. 1 and 2, generally, for the connection between two components, the connection ends of the two components are respectively connected to the first terminal piece 310 and the second terminal piece 320 that are electrically connected to each other through a connector 300. And the first terminal piece 310 is generally electrically connected through a wire 340 with connecting noses 330 respectively installed at both ends. Specifically, one end of the connecting nose 330 is bite-connected to the wire 340, and the other end of the connecting nose 330 is fixedly connected to the first terminal piece 310 by means of screwing. However, due to the different resistance values of the wire 340 and the connecting nose 330, the connecting nose 330 is prone to excessive heat generation due to the bite force problem, resulting in a circuit break. In addition, the crimped copper wire is prone to breakage or affect the electrical conductivity quality due to insufficient crimping, which generates copper oxide. Content of the Utility Model

[0003] The purpose of the utility model is to provide a wire-free connecting nose to solve the above technical problems.

[0004] To achieve the above purpose, the technical solution of the utility model is: providing a connecting nose including a nose body and an insulating protective jacket. The nose body includes multiple strip-shaped high-conductivity copper sheets that are in contact and stacked with each other. Both ends of the multiple high-conductivity copper sheets are respectively bonded and fixed to form mounting ends. The nose body forms a flexible bending part between the two mounting ends. The protective jacket is sleeved outside the flexible bending part.

[0005] Preferably, mounting holes are formed in the mounting ends.

[0006] Preferably, the protective jacket includes an insulating heat-shrinkable tube and two insulating wear-resistant tubes. The heat-shrinkable tube is sleeved outside the middle part of the flexible bending part. The two wear-resistant tubes are respectively sleeved outside the flexible bending part on the two outer sides of the heat-shrinkable tube.

[0007] Preferably, the thickness of the high-conductivity copper sheet is between 0.5 mm and 1.5 mm.

[0008] Preferably, the thickness of the high-conductivity copper sheet is 0.1 mm.

[0009] Preferably, both ends of the multiple high-conductivity copper sheets are respectively welded to form the mounting ends.

[0010] Compared with the prior art, the wire-free connecting nose of the present utility model does not require wire connection, avoiding the situation that due to the different resistance values of the wire and the connecting nose, the connecting nose is prone to excessive heat generation and open circuit caused by the bite force problem, and also avoiding the situation that the copper wire is easily broken during crimping or copper oxide is generated due to insufficient crimping, which affects the conductive quality. In addition, the installation end of the present utility model is directly connected to the second connection end piece of the connector, and the connector does not need to set up a connection end piece anymore, indirectly reducing the manufacturing cost of the connector.

[0011] Through the following description and in combination with the accompanying drawings, the present utility model will become clearer, and these drawings are used to explain the embodiments of the present utility model. Brief Description of the Drawings

[0012] Figure 1 It is a structural diagram of an existing connecting nose and a connector at an angle;

[0013] Figure 2 It is an exploded view of an existing connecting nose and a connector;

[0014] Figure 3 It is a structural diagram of the wire-free connecting nose of the present utility model at an angle;

[0015] Figure 4 For Figure 3 exploded view;

[0016] Figure 5 It is a partial enlarged view of the nose body of the wire-free connecting nose of the present utility model;

[0017] Figure 6 It is a structural diagram of the first angle of a state of an application embodiment of the wire-free connecting nose of the present utility model;

[0018] Figure 7 It is an exploded view of the second angle of a state of an application embodiment of the wire-free connecting nose of the present utility model;

[0019] Figure 8 It is a structural diagram of another state of an application embodiment of the wire-free connecting nose of the present utility model. Detailed Embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Refer to Figures 3 to 5, the wire-free connection nose 100 of the present utility model includes a nose body 10 and an insulating protective jacket 20.

[0022] The nose body 10 includes a plurality of long strip-shaped high-conductivity copper sheets 11 that are in contact and stacked with each other. Both ends of the plurality of high-conductivity copper sheets 11 are respectively bonded and fixed to form mounting ends 111, and mounting holes 1111 are provided on the mounting ends 111. A flexible bending portion 112 is formed between the two mounting ends 111 of the nose body 10. The protective jacket 20 is sleeved outside the flexible bending portion 112. In this embodiment, both ends of the plurality of high-conductivity copper sheets 11 are respectively welded to form the mounting ends 111.

[0023] Specifically, the protective jacket 20 includes an insulating heat-shrinkable tube 21 and two insulating wear-resistant tubes 22. The heat-shrinkable tube 21 is sleeved outside the middle of the flexible bending portion 112, and the two wear-resistant tubes 22 are respectively sleeved outside the flexible bending portion 112 on the two outer sides of the heat-shrinkable tube 21.

[0024] Preferably, the thickness of the high-conductivity copper sheet is between 0.5 mm and 1.5 mm. In this embodiment, the thickness of the high-conductivity copper sheet is 0.1 mm.

[0025] When the wire-free connection nose 100 of the present utility model is in use, in combination with Figures 6 to 7 , one mounting end 111 is inserted downward through the insertion hole 431 of the insulating upper connection seat 430 of the connector 400 and bent to the bottom of the upper connection seat 430, and then the mounting end 111 is locked and fixed to the second connection end piece 420 of the connector 400 through a screw 450. The connector 400 does not need to be provided with a first connection end piece anymore. The mounting end 111 is formed by welding the ends of a plurality of high-conductivity copper sheets 11, with high strength and hardness, and is more stable during installation. And the high-conductivity copper sheets 11 are not welded to each other at the flexible bending portion 112, making the flexible bending portion 112 soft and flexible to bend, referring to Figure 8 , which is more conducive to the connection between components.

[0026] The wire-free connection nose of the present utility model does not need to connect wires, avoiding the situation that due to the different resistance values of the wires and the connection nose, the connection nose is prone to excessive heat generation due to the bite force problem and causing a circuit break, and also avoiding the situation that the copper wire is easily broken during crimping or the conductivity quality is affected due to insufficient crimping and the generation of copper oxide. In addition, the mounting end of the present utility model is directly connected to the second connection end piece of the connector, and the connector does not need to be provided with a connection end piece anymore, indirectly reducing the manufacturing cost of the connector.

[0027] The above describes the present utility model in combination with the best embodiments, but the present utility model is not limited to the disclosed embodiments above, and should cover various modifications and equivalent combinations made according to the essence of this embodiment.

Claims

1. A nose without wire connection, characterized in that: It includes a nose main body and an insulating protective jacket. The nose main body includes multiple strip-shaped high-conductivity copper sheets that are in contact and stacked with each other. The two ends of the multiple high-conductivity copper sheets are respectively bonded and fixed to form mounting ends. A flexible bending part is formed between the two mounting ends of the nose main body, and the protective jacket is sleeved outside the flexible bending part.

2. The wire-free connection nose according to claim 1, wherein: Mounting holes are provided on the mounting ends.

3. The nose with wire-free connection according to claim 1, wherein: The protective jacket includes an insulating heat-shrinkable tube and two insulating wear-resistant tubes. The heat-shrinkable tube is sleeved outside the middle of the flexible bending part, and the two wear-resistant tubes are respectively sleeved outside the flexible bending part on the two outer sides of the heat-shrinkable tube.

4. The nose with wire-free connection according to claim 1, characterized in that: The thickness of the high-conductivity copper sheet is between 0.5 mm and 1.5 mm.

5. The nose with wire-free connection according to claim 4, characterized in that: The thickness of the high-conductivity copper sheet is 0.1 mm.

6. The nose with wire-free connection according to claim 4, wherein: The two ends of the multiple high-conductivity copper sheets are respectively welded to form the mounting ends.