Multi-efficient isomaltulose extraction equipment

Abstract

The utility model relates to the technical field of isomaltulose extraction, and particularly provides multiple efficient isomaltulose extraction equipment. The device comprises a first electromagnetic valve, the front end and the rear end of the first electromagnetic valve penetrate through and are fixedly connected with a material returning pipe and a waste material pipe respectively, the left end and the right end of the first electromagnetic valve penetrate through and are fixedly connected with a material discharging pipe and a circulating pipe respectively, and one end of the circulating pipe is connected with a first concentration tank; one side of the first concentration tank is connected with a raw material tank through a conveying pipeline, and the top of the other side of the first concentration tank is connected with a flushing tank through a reuse pipeline. The method has the advantages that the time of the subsequent concentration step is shortened, the production efficiency is improved, the concentration and the quality of the final product are improved, the primarily concentrated liquid flows back to the raw material tank to be recycled and recycled, and the maximum utilization of the raw materials is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of isomaltulose extraction, in particular to a multiple high-efficiency extraction device for isomaltulose. Background Art

[0002] Isomaltulose, also known as palatinose and longevity sugar, is a disaccharide molecule similar to sucrose, formed by one molecule of glucose and one molecule of fructose in an α-1,6-glycosidic bond manner, and is an isomer of sucrose (α-1,2-). Its sweetness is 40-50wt% of that of sucrose. It was first found to exist naturally in products such as sugarcane and honey. In recent years, with the improvement of living standards and people's understanding of the special functions of isomaltulose, isomaltulose, as a new type of functional food additive, has become more and more popular.

[0003] After retrieval, a multiple high-efficiency extraction device for sugar alcohol production with the application number "202122511623.3" includes a first solenoid valve. The other end of the return pipe penetrates and is fixedly connected to a raw material tank. The bottom of the feeding pipe penetrates and is fixedly connected to a filtration box. A second solenoid valve is arranged at the middle position of the feeding pipe. The bottom right side of the raw material tank penetrates and is fixedly connected to a feeding pipe. The other end of the feeding pipe penetrates and is fixedly connected to a third solenoid valve. In the utility model, under the action of the operation screen, the circulation pump is started, and the original liquid reaches the top from the bottom of the filtration box through the filter layer. The filter layers from bottom to top are respectively provided with a ceramic membrane, an ultrafiltration membrane and a nanofiltration membrane. The ceramic membrane can replace the traditional filtration method to clarify the original liquid and improve the quality of the filtrate. The ultrafiltration membrane can remove proteins and decolorize to improve the quality. The nanofiltration membrane can concentrate sugar alcohol, replace or shorten the concentration time and improve the yield, which is worthy of being vigorously promoted.

[0004] The inventors of this application found the following problems in the practical use process:

[0005] At present, when the existing multiple high-efficiency extraction device for isomaltulose is in use, the waste liquid containing impurities is directly sent back to the raw material tank through the return pipe. At this time, the waste liquid itself dilutes the remaining raw materials in the raw material tank, resulting in a longer time required for the subsequent concentration process to be completed.

[0006] Therefore, it is necessary to provide a multiple high-efficiency extraction device for isomaltulose to solve the above technical problems. Content of the Utility Model

[0007] The technical problem to be solved by the utility model is that the waste liquid itself dilutes the remaining raw materials in the raw material tank, resulting in a longer time required for the subsequent concentration process to be completed. In view of the above defects of the prior art, a multiple high-efficiency extraction device for isomaltulose is provided.

[0008] To achieve the above object, the technical solution of the present utility model is: a multiple high-efficiency extraction device for isomaltulose, including a first solenoid valve, with a return pipe and a waste pipe respectively penetrating and fixedly connected to the front and rear ends of the first solenoid valve, and a discharge pipe and a circulation pipe respectively penetrating and fixedly connected to the left and right ends of the first solenoid valve. One end of the circulation pipe is connected to a first concentration tank, one side of the first concentration tank is connected to a raw material tank through a conveying pipeline, and the top of the other side of the first concentration tank is connected to a flushing tank through a reuse pipeline.

[0009] By adopting the above technical solution, through the reasonable layout of the first solenoid valve, the device realizes the efficient diversion and treatment of the filtrate. The filtrate containing impurities after the initial filtration can be introduced into the first concentration tank through the return pipe for preliminary concentration treatment, effectively reducing the time of subsequent concentration steps and improving the production efficiency. The first concentration tank is connected to the raw material tank through a conveying pipeline, enabling the concentrated liquid to flow back into the raw material tank to maintain the raw material concentration in the raw material tank and ensuring the subsequent filtration effect.

[0010] Further setting: One side of the reuse pipeline is provided with a rubber protection block, and one side of the rubber protection block is provided with a rounded corner.

[0011] By adopting the above technical solution, the setting of the rubber protection block can effectively reduce the wear and vibration transmission of the reuse pipeline during use. In the industrial production environment, the pipeline system is often affected by various factors such as mechanical movement and fluid impact, resulting in accelerated pipeline wear and even possible leakage. As a flexible material, the rubber protection block has good buffering and shock absorption performance, and can effectively absorb and disperse these external impact forces, thereby protecting the reuse pipeline from direct damage and extending its service life.

[0012] Further setting: A plurality of rubber protection blocks are provided, and adjacent rubber protection blocks are in contact with each other.

[0013] By adopting the above technical solution, the setting of a plurality of rubber protection blocks can increase the overall protection area and strength of the pipeline system. Since each rubber protection block can independently absorb and disperse external impact forces, when they are in contact with each other, they can form a more stable protection barrier.

[0014] Further setting: An operation screen is fixedly connected to the top of the outer wall of the raw material tank, and a feeding pipe penetrates and is fixedly connected to the bottom of one side of the raw material tank.

[0015] By adopting the above technical solution, the operation screen, as the control center of the equipment, can centrally display information such as the operating status, parameter settings, and fault diagnosis of the equipment, enabling the operator to intuitively and quickly understand the equipment situation and perform corresponding operations. Through the operation screen, the operator can conveniently start and stop the equipment, adjust process parameters, monitor the production progress, etc., thus ensuring the smooth progress of the production process.

[0016] Further setting, the bottom of the first solenoid valve penetrates and is fixedly connected with a feeding pipe, and the bottom of the feeding pipe penetrates and is fixedly connected with a filtering box.

[0017] By adopting the above technical solution, the first solenoid valve, as a key component for controlling the flow direction of the raw material liquid, through its precise control function, can send the raw material liquid into the feeding pipe regularly and quantitatively according to production requirements, and then be unobstructedly introduced into the filtering box by the feeding pipe, reducing the loss and pollution risk of the raw material liquid during the transportation process, and improving the utilization rate of the raw material and the purity of the product.

[0018] Further setting, the middle position at the bottom of one side of the filtering box penetrates and is fixedly connected with a feeding pipe, and the right side of the feeding pipe penetrates and is fixedly connected with a flushing tank.

[0019] By adopting the above technical solution, the equipment can conveniently introduce flushing liquid to clean the filtering box. During the production process, impurities will gradually accumulate on the filter membrane in the filtering box, affecting the filtering effect. By directly connecting the flushing tank with the feeding pipe, the operator can conveniently introduce the flushing liquid from the flushing tank into the filtering box to thoroughly clean the filter membrane, thereby restoring its filtering performance and ensuring the continuous and efficient operation of the equipment.

[0020] Further setting, the other end of the waste pipe penetrates and is fixedly connected with a waste tank, the other end of the discharge pipe penetrates and is fixedly connected with a second concentration tank, and a solenoid valve is arranged at one end of the circulating pipe.

[0021] By adopting the above technical solution, the fixed connection between the waste pipe and the waste tank ensures that the waste generated during the production process can be collected and stored orderly and safely, helps to keep the production site clean, reduces environmental pollution, and is also convenient for the subsequent treatment and recycling of the waste, meeting the requirements of environmental protection and sustainable development. The setting of the waste tank also provides convenient conditions for the centralized treatment and reuse of the waste, helping to reduce production costs.

[0022] Compared with the related technologies, the isomaltulose multiple high-efficiency extraction equipment provided by the present utility model has the following beneficial effects:

[0023] The present utility model provides an isomaltulose multiple high-efficiency extraction device. By setting a first concentration tank, the filtrate that may contain impurities after the initial filtration is introduced into the first concentration tank for preliminary concentration treatment, which reduces the time of subsequent concentration steps, improves production efficiency, and also helps to increase the concentration and quality of the final product. The liquid after preliminary concentration flows back to the raw material tank for recovery and recycling again, ensuring the maximum utilization of raw materials and reducing production costs.

[0024] The present utility model provides an isomaltulose multiple high-efficiency extraction device. By adopting a multiplex pipeline, the high-efficiency utilization and circular treatment of the original liquid are realized. The filtrate that may contain impurities after the initial filtration is introduced into the first concentration tank through a return pipe for preliminary concentration treatment. The evaporated solute enters the flushing tank for flushing, which facilitates the subsequent backwashing operation using the solute, reduces water resource waste, and at the same time avoids introducing external pollutants.

[0025] The present utility model provides an isomaltulose multiple high-efficiency extraction device. By adopting rubber protection blocks, the rubber protection blocks can effectively buffer and disperse the impact force of the material transportation trolley on the multiplex pipeline, thereby significantly reducing the risk of damage to the pipeline caused by collision, extending the service life of the device, and reducing production interruptions and maintenance costs caused by pipeline damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0027] Figure 2 is a side three-dimensional structural schematic diagram of the present utility model;

[0028] Figure 3 is a three-dimensional structural schematic diagram of the rubber protection block of the present utility model;

[0029] Figure 4 is a side three-dimensional structural schematic diagram of the rubber protection block of the present utility model.

[0030] Reference numerals in the figures: 1, first solenoid valve; 2, return pipe; 3, waste pipe; 4, discharge pipe; 5, circulation pipe; 6, first concentration tank; 7, conveying pipeline; 8, raw material tank; 9, multiplex pipeline; 10, flushing tank; 11, rubber protection block; 12, operation screen; 13, feeding pipe; 14, feeding pipe; 15, filter box; 16, feed pipe; 17, waste tank; 18, second concentration tank; 19, solenoid valve; 20, rounded corner. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Typical embodiments of the present utility model are shown in the drawings.

[0032] Embodiment 1:

[0033] like Figures 1 - 4 As shown, the isomaltulose multiple high-efficiency extraction equipment of the present invention includes a first solenoid valve 1, and the front and rear ends of the first solenoid valve 1 are respectively penetrated and fixedly connected with a return pipe 2 and a waste pipe 3, and the left and right ends of the first solenoid valve 1 are respectively penetrated and fixedly connected with a discharge pipe 4 and a circulation pipe 5, one end of the circulation pipe 5 is connected to a first concentration tank 6, one side of the first concentration tank 6 is connected to a raw material tank 8 through a conveying pipe 7, and the other side top of the first concentration tank 6 is connected to a flushing tank 10 through a reuse pipe 9. The solvent extracted from the first concentration tank 6 can be directly fed into the flushing tank 10, so that when cleaning is required, the cleaning liquid in the flushing tank 10 can be introduced into the filtration system through the reuse pipe 9 for cleaning, thereby avoiding the introduction of external liquid and improving the cleanliness.

[0034] like Figure 1 and Figure 2 An operating screen 12 is fixedly connected to the top of the outer wall of the raw material tank 8, and a feed pipe 13 is passed through and fixedly connected to the bottom of one side of the raw material tank 8. The fixed connection of the feed pipe 13 realizes the seamless connection between the raw material tank 8 and the filtration system. The feed pipe 13 directly transports the raw materials in the raw material tank 8 to the filtration system for extraction and purification, avoiding contamination and loss of the raw materials during the transportation process.

[0035] like Figure 1 and Figure 2 A feed pipe 14 is passed through and fixedly connected to the bottom of the first solenoid valve 1, and a filter box 15 is passed through and fixedly connected to the bottom of the feed pipe 14. The filter box 15 is one of the core components in the extraction equipment. The multi-layer filter membrane arranged inside it can effectively filter the raw material liquid, remove impurities, and concentrate the effective ingredients, thereby improving the quality and yield of the product.

[0036] like Figure 1 and Figure 2 A feed pipe 16 is passed through and fixedly connected to the middle position of the bottom of one side of the filter box 15, and the right side of the feed pipe 16 passes through and is fixedly connected to the flushing tank 10. Combined with the control system of the equipment, the flushing process can be automatically controlled, reducing manual intervention and improving work efficiency. When the equipment detects that the filtering effect is reduced, the control system can automatically start the flushing program and send the flushing liquid into the filter box 15 through the feed pipe 16 for cleaning. After the cleaning is completed, the production process is automatically resumed.

[0037] like Figure 1 and Figure 2, the other end of the waste pipe 3 penetrates and is fixedly connected to a waste tank 17, the other end of the discharge pipe 4 penetrates and is fixedly connected to a second concentration tank 18. The fixed connection between the discharge pipe 4 and the second concentration tank 18 ensures that the extracted product can directly and efficiently enter the next stage of the concentration process, reducing the loss and pollution risk during the product transfer process, improving the product yield and purity. The addition of the second concentration tank 18 enhances the concentration and quality of the product, making it more in line with market demand and customer requirements.

[0038] During implementation, first, the stock solution in the raw material tank 8 is pumped into the feed pipe 16 through a feeding pump and enters the filtration box 15. After primary filtration, the filtrate that may contain impurities will be introduced into the first concentration tank 6 through the first solenoid valve 1 and the circulation pipe 5 for preliminary concentration treatment to reduce the time of subsequent treatment steps. The concentrated liquid then flows back to the raw material tank 8 through the conveying pipeline 7 for recycling and subsequent re-circulation. The mixed liquid in the raw material tank 8 will enter the filtration box 15 again for repeated filtration, and the filtered filtrate will flow into the second concentration tank 18 through the discharge pipe 4 for final concentration, finally obtaining the isomaltulose product.

[0039] Among them, the solute evaporated in the first concentration tank 6 will enter the flushing tank 10 along the reuse pipeline 9 to supplement the flushing liquid in the flushing tank 10, realizing the reuse of the solute.

[0040] During the entire filtration and concentration process, if necessary, the equipment can be switched to the cleaning mode at any time. The cleaning liquid in the flushing tank 10 is introduced into the filtration box 15 through a circulation pump to thoroughly clean the filter membrane, and the cleaning waste liquid is discharged into the waste tank 17 through the waste pipe 3.

[0041] Embodiment 2:

[0042] As Figure 4 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: a rubber protection block 11 is arranged on one side of the reuse pipeline 9, and a fillet 20 is arranged on one side of the rubber protection block 11. In the industrial production site, staff may frequently come into contact with various equipment and pipelines. The adoption of the fillet 20 can avoid scratches or collision injuries to personnel caused by sharp corners, reducing potential safety hazards in the workplace.

[0043] As Figure 3 and Figure 4 shown, multiple rubber protection blocks 11 are provided, and adjacent rubber protection blocks 11 are in contact with each other. The multiple closely contacting rubber protection blocks 11 can prevent the trolley from colliding, ensuring the cleanliness and safety of the production environment.

[0044] During implementation, by arranging the rubber protection block 11 on the reuse pipeline 9, it can protect the reuse pipeline 9 from being damaged by the trolley transporting materials.

[0045] The advantages of this technical solution in practical applications include, but are not limited to, the following points:

[0046] 1. The filtrate that may contain impurities after the initial filtration is introduced into the first concentration tank for preliminary concentration treatment, reducing the time of subsequent concentration steps;

[0047] 2. The evaporated solute enters the flushing tank for flushing, facilitating subsequent backwashing operations using the solute.

[0048] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Multiple and highly efficient extraction equipment for isomaltulose, characterized in that: It includes a first solenoid valve (1), and the front and rear ends of the first solenoid valve (1) respectively penetrate and are fixedly connected to a return pipe (2) and a waste pipe (3). The left and right ends of the first solenoid valve (1) respectively penetrate and are fixedly connected to a discharge pipe (4) and a circulation pipe (5). One end of the circulation pipe (5) is connected to a first concentration tank (6). One side of the first concentration tank (6) is connected to a raw material tank (8) through a conveying pipeline (7). The other side top of the first concentration tank (6) is connected to a flushing tank (10) through a reuse pipeline (9).

2. The isomaltulose multiple high-efficiency extraction device according to claim 1, characterized in that: One side of the reuse pipeline (9) is provided with a rubber protection block (11), and one side of the rubber protection block (11) is provided with a rounded corner (20).

3. The isomaltulose multi-efficient extraction device according to claim 2, characterized in that: A plurality of the rubber protection blocks (11) are provided, and adjacent rubber protection blocks (11) are in contact with each other.

4. The isomaltulose multi-efficient extraction device according to claim 1, characterized in that: An operation screen (12) is fixedly connected to the outer wall top of the raw material tank (8), and a feeding pipe (13) penetrates and is fixedly connected to the bottom of one side of the raw material tank (8).

5. The isomaltulose multi-efficient extraction device according to claim 1, characterized in that: The bottom of the first solenoid valve (1) penetrates and is fixedly connected to a feeding pipe (14), and the bottom of the feeding pipe (14) penetrates and is fixedly connected to a filtering box (15).

6. The isomaltulose multi-efficient extraction device according to claim 5, wherein: In the middle position of the bottom of one side of the filtering box (15), a feeding pipe (16) penetrates and is fixedly connected. The right side of the feeding pipe (16) penetrates and is fixedly connected to the flushing tank (10), and one end of the feeding pipe (16) is provided with a solenoid valve (19).

7. The isomaltulose multi-efficient extraction device according to claim 1, characterized in that: The other end of the waste pipe (3) penetrates and is fixedly connected to a waste tank (17), and the other end of the discharge pipe (4) penetrates and is fixedly connected to a second concentration tank (18).

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