Raw material mixing device for preparing aluminum-zirconium-carbon integral water gap
By designing an automated raw material mixing device, the automatic lifting and lowering of the material barrel and the depth adjustment of the mixing shaft are achieved by using the drive motor and transmission mechanism, which solves the problems of uneven mixing and insufficient automation of the traditional mixing device, and achieves efficient and uniform raw material mixing.
Patent Information
- Application Number
- CN202422308650.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Traditional raw material mixing devices require manual operation, and the mixing effect is unstable, making it difficult to ensure the uniform distribution of raw materials at each level, and the degree of automation is insufficient, which cannot meet the requirements of production efficiency and precision control.
A mixing device including a base frame seat, a vertical support frame, a sliding guide seat, a lift adjustment seat, a drive motor and a mixing motor is designed. The automatic lifting and lowering of the material barrel is achieved through the drive motor and a transmission mechanism. The arc-shaped card and guide wheel set ensure the stability and smooth movement of the material barrel. The depth position of the mixing shaft in the material barrel is adjustable to ensure the mixing uniformity.
It improves the degree of automation of raw material mixing, ensures the uniformity and stability of mixing, reduces labor intensity, and improves production efficiency.
Smart Images

Figure CN223170738U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of mixing, and specifically relates to a raw material mixing device for preparing aluminum zirconium carbon monolithic nozzles. Background Technique
[0002] As a key refractory material in the steelmaking process, the preparation process requirements of aluminum zirconium carbon monolithic nozzles are increasing day by day. During the production process, the mixing quality of the nozzle raw materials directly affects the service life and performance of the nozzles. Therefore, how to achieve efficient and uniform mixing of raw materials is a key link in the preparation of aluminum zirconium carbon monolithic nozzles.
[0003] Traditional raw material mixing devices usually require manual operation, with unstable mixing effects and difficulty in ensuring uniform distribution of raw materials at each level. Especially in the case of expanding production scale and increasing production efficiency requirements, traditional devices have problems such as low production efficiency, high labor intensity, and insufficient automation. In addition, with the development of technology, the requirements for precision control and stability in the mixing process are also increasing. These factors have promoted the demand for automated mixing equipment, aiming to improve the stability, uniformity, and efficiency in the mixing process through precise control and optimized design of the equipment. Summary of the Invention
[0004] The technical problem to be solved by this application is to overcome the existing defects and provide a raw material mixing device for preparing aluminum zirconium carbon monolithic nozzles, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, this application provides the following technical solution: A raw material mixing device for preparing aluminum zirconium carbon monolithic nozzles, including a bottom frame seat. On the upper surface position of the bottom frame seat, there is a vertical support frame. On the vertical support frame, there is a sliding guide seat. On one side of the sliding guide seat, there is a hook, and the hook is connected to a lifting adjustment seat arranged on the bottom frame seat. The lifting adjustment seat includes a lifting support, a transmission mechanism, a driving motor, a transmission lifting cable, an intermediate transmission seat, and a support guide seat. On the upper surface of the lifting support, there is a transmission mechanism. There is also an intermediate transmission seat on the vertical support frame. The transmission lifting cable bypasses the runner on the transmission mechanism, the runner on the intermediate transmission seat, and the support guide seat arranged at the upper end of the vertical support frame and is connected to the hook. On one side of the sliding guide seat, there is an intermediate connection frame. On one side of the intermediate connection frame, there is a motor mounting seat. On the upper surface of the motor mounting seat, there is a mixing motor. The output end of the mixing motor is provided with a mixing shaft, and the mixing shaft corresponds to a material bucket arranged between the bottom frame seat.
[0006] As a preferred technical solution of this application, the sliding guide seat includes an outer support seat and a guide wheel group. The guide wheel group is located between the outer support seats, and the guide wheel group can closely adhere to the vertical surface of the vertical support frame.
[0007] As a preferred technical solution of the present application, the support guide seat is composed of a mounting support shaft, an outer support plate and a support guide wheel. The two ends of the outer support plate are provided with mounting support shafts, and the outer sides of the mounting support shafts are sleeved with support guide wheels. The transmission sling is arranged around the support guide wheels.
[0008] As a preferred technical solution of the present application, a reinforcing support frame is arranged between the outer support plates.
[0009] As a preferred technical solution of the present application, a controller mounting frame is further arranged on the chassis seat, and a controller is arranged on the upper surface of the controller mounting frame.
[0010] As a preferred technical solution of the present application, a cushion plate is arranged on the upper surface of the chassis seat, a vertical support plate is vertically arranged on the upper surface of the cushion plate, an adjusting shaft is arranged on the vertical support plate, and an arc-shaped clamp is arranged at the end of the adjusting shaft.
[0011] As a preferred technical solution of the present application, moving guide wheels are arranged on the lower surface of the material barrel.
[0012] As a preferred technical solution of the present application, an upper cover plate corresponding to the material barrel is arranged at the upper end of the material barrel. The upper cover plate adopts a split structure, and both ends thereof are hinged on cover plate mounting seats arranged on the vertical support frames.
[0013] Compared with the prior art: Through the cooperation of the driving motor and the transmission mechanism, the present application realizes the automatic lifting of the material barrel, improves the operation efficiency; by adjusting the depth position of the mixing shaft in the material barrel, the materials at different depths can be fully mixed, ensuring the uniformity of mixing; the arc-shaped clamp can be used to quickly fix the material barrel, ensuring the stability of the material barrel during the mixing process; the transmission sling is guided by multiple runners, ensuring the smooth movement of the material barrel in the vertical direction. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present application;
[0015] Figure 2 is the front view of the present application;
[0016] Figure 3 is the left view of the present application.
[0017] In the figure: 1 mounting pivot, 2 outer support plate, 3 support guide wheel, 4 guide wheel set, 5 drive pulling and hanging, 6 chassis seat, 7 vertical support frame, 8 controller mounting frame, 9 backing plate, 10 adjusting shaft, 11 upper cover plate, 12 mixing shaft, 13 mixing motor, 14 support frame guide seat, 15 outer support seat, 16 intermediate drive seat, 17 controller, 18 motor mounting seat, 19 intermediate connecting frame, 20 hook, 21 transmission mechanism, 22 drive motor, 23 lifting support, 24 moving guide wheel, 25 arc clamp, 26 material bucket. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, hereinafter, the upper side of Figure 2 is described as the upper side). All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0019] Please refer to Figures 1-3 , the present application provides a technical solution: a raw material mixing device for preparing an aluminum zirconium carbon monolithic nozzle, including a chassis seat 6, a vertical support frame 7 is arranged on the upper surface position of the chassis seat 6, a sliding guide seat is arranged on the vertical support frame 7, a hook 20 is arranged on one side of the sliding guide seat, and the hook 20 is connected to a lifting and adjusting seat arranged on the chassis seat 6.
[0020] The chassis seat 6 is the foundation of the entire device, providing stability and support to ensure that all components can be firmly installed thereon; the vertical support frame 7 plays a role in supporting the sliding guide seat and other components, ensuring that they can move smoothly in the vertical direction; the sliding guide seat is used to guide the hook 20 to slide in the vertical direction, ensuring that the mixing motor 13 and the mixing shaft 12 can move up and down smoothly. The stirring motion is realized to move in the vertical direction.
[0021] The lifting and adjusting seat includes a lifting support 23, a transmission mechanism 21, a drive motor 22, a drive pulling and hanging 5, an intermediate drive seat 16 and a support frame guide seat 14. A transmission mechanism 21 is arranged on the upper surface of the lifting support 23, an intermediate drive seat 16 is also arranged on the vertical support frame 7, and the drive pulling and hanging 5 bypasses the runner arranged on the transmission mechanism 21, the runner on the intermediate drive seat 16 and the support frame guide seat 14 arranged at the upper end of the vertical support frame 7 and is connected to the hook 20.
[0022] The lifting support 23 provides an installation position for the transmission mechanism 21 to ensure the stability and reliability of the entire system; the transmission mechanism 21 is used to transmit the power of the drive motor 22 to ensure smooth power transmission; the drive motor 22 controls the movement of the transmission mechanism 21 through the forward and reverse rotation of the motor, thereby realizing the rise or fall; the transmission sling 5 is connected to the mixing mechanism composed of the drive system, the mixing motor 13 and the mixing shaft 12. It forms a closed-loop force transmission system by bypassing the runner on the transmission mechanism 21, the runner on the intermediate transmission seat 16, and the support guide seat 14, thereby controlling the vertical movement of the mixing mechanism composed of the mixing motor 13 and the mixing shaft 12.
[0023] The intermediate transmission seat 16 is arranged on the vertical support frame 7 and is used to support the transmission sling 5 to ensure that it can run along a predetermined trajectory during the rising and falling processes and avoid deflection; the support guide seat 14 is located at the upper end of the vertical support frame 7 to ensure that the transmission sling 5 can also smoothly bypass when at the top, avoiding jamming or wear.
[0024] One side of the sliding guide seat is provided with an intermediate connecting frame 19. One side of the intermediate connecting frame 19 is provided with a motor mounting seat 18. The upper surface of the motor mounting seat 18 is provided with a mixing motor 13. The output end of the mixing motor 13 is provided with a mixing shaft 12. The mixing shaft 12 is correspondingly arranged with the material barrel 26 between the chassis seats 6.
[0025] The intermediate connecting frame 19 connects the sliding guide seat and the motor mounting seat 18, providing an installation foundation for the mixing motor 13 to ensure that the motor can be stably fixed in place; the motor mounting seat 18 is used to mount the mixing motor 13 so that it can be firmly positioned and can be disassembled and maintained when needed; the mixing motor 13 provides power to drive the mixing shaft 12 to rotate, thereby realizing the mixing of the materials inside the material barrel 26.
[0026] When the mixing motor 13 is started, the mixing shaft 12 begins to rotate and enters the inside of the material barrel 26 to mix the materials through stirring blades or other mixing tools; the material barrel 26 is placed between the chassis seats 6 and is used to load the raw materials to be mixed. The mixing shaft 12 and the material barrel 26 are coaxially positioned to ensure that the materials can be evenly mixed inside the barrel.
[0027] Furthermore, the sliding guide seat includes an outer support seat 15 and a guide wheel group 4. The guide wheel group 4 is located between the outer support seats 15, and the guide wheel group 4 can closely adhere to the vertical surface of the vertical support frame 7.
[0028] The outer support seat 15 is the main component of the sliding guide seat, usually made of metal materials, with sufficient strength and rigidity, and is used to support the entire sliding guide seat system. The outer support seat 15 is installed on the vertical support frame 7, playing a role in fixing the guide wheel group 4 and ensuring the structural stability of the entire sliding guide seat.
[0029] The guide wheel group 4 is for ensuring the smooth movement of the sliding guide seat on the vertical support frame 7. The guide wheel group 4 can be close to the vertical surface of the vertical support frame 7, reducing the friction during sliding and making the movement of the material barrel 26 in the vertical direction smoother.
[0030] Furthermore, the support frame guide seat 14 is composed of an installation support shaft 1, an outer support plate 2 and a support guide wheel 3. The installation support shaft 1 is provided at both ends of the outer support plate 2. The outer side of the installation support shaft 1 is sleeved with a support guide wheel 3, and the transmission pull 5 is arranged to bypass the support guide wheel 3.
[0031] The mounting shaft 1 is used to fix the outer support plate 2, ensuring that the entire support frame guide seat 14 can be firmly installed on the vertical support frame 7; the structural strength of the outer support plate 2 determines the stability of the entire support frame guide seat 14; the bracket guide wheel 3 is installed on the mounting shaft 1 at both ends of the outer support plate 2, and the bracket guide wheel 3 guides the movement path of the transmission pull hoist 5, ensuring that the transmission pull hoist 5 will not deviate from the track during the rising and falling process, and at the same time reduces the friction between the transmission pull hoist 5 and the vertical support frame 7, ensuring its smooth operation.
[0032] Furthermore, a reinforcing support frame is provided between the outer support plates 2 .
[0033] A reinforcement support frame is also provided between the outer support plates 2 to increase the bending resistance and overall rigidity.
[0034] Furthermore, a controller mounting frame 8 is provided on the base frame 6 , and a controller 17 is provided on the upper surface of the controller mounting frame 8 .
[0035] Furthermore, a pad 9 is provided on the upper surface of the base frame 6 , a vertical bracket plate is vertically provided on the upper surface of the pad 9 , an adjustment shaft 10 is provided on the vertical bracket plate, and an arc-shaped clip 25 is provided at the end of the adjustment shaft 10 .
[0036] The pad 9 is installed on the upper surface of the base frame 6 and is mainly used to support the vertical bracket plate. The vertical bracket plate is vertically set on the upper surface of the pad 9 and is used to install the adjustment shaft 10, providing a support structure in the vertical direction to ensure that the adjustment shaft 10 can be firmly installed and can bear a certain load.
[0037] The adjusting shaft 10 is used to adjust the position of the arc clamp 25 so as to hold the material barrel 26 tightly to ensure the stability of the material barrel 26 during the mixing process. The adjusting shaft 10 is usually designed to be rotatable for easy adjustment.
[0038] The arc-shaped clamp 25 is consistent with the outer diameter of the material barrel 26 and plays the role of fixing or releasing the material barrel 26.
[0039] Furthermore, a moving guide wheel 24 is provided on the lower surface of the material barrel 26 .
[0040] Further, an upper cover plate 11 corresponding to the material bucket 26 is provided at the upper end of the material bucket 26. The upper cover plate 11 adopts a split structure, and both ends thereof are hinged to cover plate mounting seats provided on the vertical support frame 7.
[0041] During use: Move the material bucket 26 to a predetermined position through the moving guide wheel 24; Rotate the adjusting shaft 10, and use the arc-shaped clamp 25 to fix the material bucket 26 in place to ensure that it will not move during the mixing process. Open the upper cover plate 11, and put the prepared raw materials into the material bucket 26. At this time, start the driving motor 22 through the controller 17, so that the driving sling 5 drives the hook 20 to rise, thereby adjusting the height of the mixing shaft 12 so that it is inside the material bucket 26. At this time, close the upper cover plate 11 and start the mixing motor 13 to rotate the mixing shaft 12 for material mixing. During the mixing process, the controller 17 controls the driving motor 22 to make the driving sling 5 drive the hook 20 to rise, thereby adjusting the depth position of the mixing shaft 12 in the material bucket 26, so that the materials at different depths are fully mixed to optimize the mixing effect.
[0042] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A raw material mixing device for preparing an aluminum zirconium carbon monolithic nozzle, comprising a chassis seat (6), wherein a vertical support frame (7) is arranged at the upper surface position of the chassis seat (6), and a sliding guide seat is arranged on the vertical support frame (7), and is characterized in that: A hook (20) is provided on one side of the sliding guide base. The hook (20) is connected to a lifting adjustment base provided on the chassis base (6). The lifting adjustment base includes a lifting support (23), a transmission mechanism (21), a drive motor (22), a transmission sling (5), an intermediate transmission base (16), and a support frame guide base (14). A transmission mechanism (21) is provided on the upper surface of the lifting support (23). An intermediate transmission base (16) is also provided on the vertical support frame (7). The transmission sling (5) bypasses the runner provided on the transmission mechanism (21), the runner on the intermediate transmission base (16), and the support frame guide base (14) provided at the upper end of the vertical support frame (7) and is connected to the hook (20). A middle connecting frame (19) is provided on one side of the sliding guide base. A motor mounting base (18) is provided on one side of the middle connecting frame (19). A mixing motor (13) is provided on the upper surface of the motor mounting base (18). The output end of the mixing motor (13) is provided with a mixing shaft (12). The mixing shaft (12) is correspondingly arranged with a material barrel (26) between the chassis base (6).
2. The raw material mixing device for preparing the aluminum zirconium carbon monolithic nozzle according to claim 1, characterized in that: The sliding guide base includes an outer support base (15) and a guide wheel set (4). The guide wheel set (4) is located between the outer support bases (15), and the guide wheel set (4) can closely adhere to the vertical surface of the vertical support frame (7).
3. The raw material mixing device for preparing the aluminum zirconium carbon monolithic nozzle according to claim 1, characterized in that: The support frame guide base (14) is composed of a mounting support shaft (1), an outer support plate (2), and a support frame guide wheel (3). Mounting support shafts (1) are provided at both ends of the outer support plate (2). A support frame guide wheel (3) is sleeved on the outside of the mounting support shaft (1). The transmission sling (5) bypasses the support frame guide wheel (3).
4. The raw material mixing device for preparing the aluminum zirconium carbon monolithic nozzle according to claim 3, wherein: A strengthening support frame is provided between the outer support plates (2).
5. The raw material mixing device for preparing the aluminum zirconium carbon monolithic nozzle according to claim 1, wherein: A controller mounting frame (8) is also provided on the chassis base (6). A controller (17) is provided on the upper surface of the controller mounting frame (8).
6. The raw material mixing device for preparing the aluminum zirconium carbon monolithic nozzle according to claim 1, wherein: A cushion plate (9) is provided on the upper surface of the chassis base (6). A vertical support plate is vertically provided on the upper surface of the cushion plate (9). An adjustment shaft (10) is provided on the vertical support plate. An arc-shaped clamp (25) is provided at the end of the adjustment shaft (10).
7. The raw material mixing device for preparing an aluminum zirconium carbon monolithic nozzle according to claim 1, wherein: Moving guide wheels (24) are provided on the lower surface of the material barrel (26).
8. The raw material mixing device for preparing an aluminum zirconium carbon monolithic nozzle according to claim 1, wherein: An upper cover plate (11) corresponding to the material barrel (26) is provided at the upper end of the material barrel (26). The upper cover plate (11) adopts a split structure, and its two ends are hinged on the cover plate mounting bases provided on the vertical support frame (7).