Sorting equipment for waste copper materials

Through the combination of gravity and magnetic sorting, the problem of separation of non-metallic impurities in scrap copper materials is solved, efficient copper sorting is achieved, and production efficiency is improved.

CN223171054UActive Publication Date: 2025-08-01HUBEI YUNUAN COPPER CO LTD
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Patent Information

Application Number
CN202422127563.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing scrap copper sorting equipment cannot effectively separate non-metallic impurities, resulting in low sorting efficiency and inability to meet production needs.

Method used

Using a combination of gravity sorting and magnetic sorting, the clean water in the gravity sorting box separates copper materials with a high density, electromagnets adsorb iron materials, conveys the conveyor belt, and electric push rods push the floating material to discharge, realizing the separation of non-metallic impurities.

Benefits of technology

It improves the efficiency of scrap copper material sorting, can effectively separate non-metallic impurities in copper material, reduce manual treatment, and meet production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to waste copper material sorting equipment, which belongs to the technical field of waste copper material sorting and comprises a base and a conveying belt device arranged at the top of the base, a support frame is fixedly connected between the conveying belt device and the base, and a gravity sorting mechanism for sorting waste copper materials is arranged at the top of the base. The gravity separation mechanism comprises a gravity separation box fixedly connected to the top of the base. According to the separation equipment for the waste copper materials, water is injected into the gravity separation box, when the waste copper materials are conveyed into the gravity separation box by the conveying belt device, the copper materials sink due to the fact that the density of the copper materials is larger than that of water, and substances, with the density smaller than that of the water, in the waste copper materials float on the water surface; and a collecting box is arranged to collect the sunken copper materials, an electric push rod is arranged to drive a material pushing plate to move, floating materials are discharged through a discharging opening, and then the effect of sorting the waste copper materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste copper material sorting, in particular to a sorting device for waste copper materials. Background Technique

[0002] Waste copper materials mainly refer to the copper that has been discarded after use or the waste materials generated in the copper industrial production. These waste copper materials can be recycled and reused, effectively saving resources and reducing environmental pollution. The recycling and utilization of waste copper materials is of great significance. By recycling waste copper, we can use it again to produce new copper materials, which not only helps to save resources but also reduces environmental pollution. The sorting of waste copper materials is a complex but important process, which involves multiple links such as the collection, classification, treatment, and purification of waste copper.

[0003] In the process of collecting waste copper materials, a sorting device is needed to carry out sorting treatment. The Chinese utility model patent with the publication number of CN217093887U discloses a copper material screening, conveying and sorting device, which includes a frame, a circulating conveyor belt, a first roller and a second roller. The first roller and the second roller are respectively arranged at both ends of the frame, the circulating conveyor belt is sleeved on the first roller and the second roller, a driving component for driving the first roller or the second roller to rotate is arranged on the frame, a magnetic part is arranged on the second roller, and an aggregate part is arranged below the frame at the position of the second roller. The magnetic part is arranged around the wheel surface of the second roller, and the magnetic part is an electromagnet. The overall structure of this utility model is simple, the manufacturing cost and the maintenance cost are low, and it can quickly sort out copper materials and iron materials, reducing the production cost for enterprises and improving the production efficiency. It is a product with strong practicability.

[0004] However, in the process of using this utility model, it can only separate the iron materials in the waste copper materials and cannot separate the non-metal impurities in the waste copper materials. Therefore, it is necessary for the staff to carry out additional treatment, which affects the efficiency of sorting waste copper materials and cannot meet the production requirements. Therefore, a sorting device for waste copper materials is proposed to solve the problems raised above. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a sorting device for waste copper materials, which has the advantage of being convenient for separating non-metal impurities in waste copper materials, and solves the problems that it can only separate the iron materials in the waste copper materials and cannot separate the non-metal impurities in the waste copper materials, so that it is necessary for the staff to carry out additional treatment, which affects the efficiency of sorting waste copper materials and cannot meet the production requirements.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A sorting device for waste copper materials, including a base and a conveyor belt device arranged on the top of the base. A support frame is fixedly connected between the conveyor belt device and the base, and a gravity sorting mechanism for sorting waste copper materials is arranged on the top of the base;

[0007] The gravity sorting mechanism includes a gravity sorting box fixedly connected to the top of the base. Clear water is injected into the interior of the gravity sorting box. A collection box extending to its front is slidably connected to the interior of the gravity sorting box. A filter screen is fixedly connected to the inner bottom wall of the collection box. An electric push rod extending into its interior is fixedly installed on one side of the gravity sorting box, and a push plate is fixedly connected to the output end of the electric push rod.

[0008] Further, a discharge port is opened on one side of the interior of the gravity sorting box away from the push plate, and a water level sensor is fixedly installed on one side of the inner wall of the gravity sorting box close to the discharge port.

[0009] Further, positioning blocks extending into the interior of the gravity sorting box are fixedly connected to both the left and right sides of the collection box, and positioning grooves adapted to the positioning blocks are opened on the inner wall of the gravity sorting box.

[0010] Further, a feed hopper extending into its interior is fixedly connected to the top of the gravity sorting box, and one end of the conveyor belt device close to the gravity sorting box is located directly above the feed hopper.

[0011] Further, a diversion plate is fixedly connected to the inner bottom wall of the gravity sorting box, and a drain pipe communicating with its interior is fixedly connected to one side of the gravity sorting box away from the conveyor belt device.

[0012] Further, a mounting frame is fixedly installed on the top of the base. Two driving rollers are rotatably connected to the interior of the mounting frame, and a conveyor belt is drivingly connected between the two driving rollers.

[0013] Further, the conveyor belt device is located directly below the conveyor belt. An electromagnet is fixedly installed at the middle position inside the mounting frame, and a driving motor for driving the conveyor belt is fixedly installed on one side of the mounting frame.

[0014] Compared with the prior art, the present utility model provides a sorting device for waste copper materials, which has the following

[0015] Beneficial effects:

[0016] 1. The sorting equipment for waste copper materials injects water into the gravity sorting box. When the conveyor belt device transports the waste copper materials into the gravity sorting box, since the density of copper materials is greater than that of water, the copper materials will sink. At this time, the substances with a density smaller than that of water in the waste copper materials will float on the water surface. By setting up a collection box, the sinking copper materials can be collected. By setting up an electric push rod to drive the pushing plate to move, the floating materials are discharged through the discharge port, thus achieving the effect of sorting the waste copper materials.

[0017] 2. The sorting equipment for waste copper materials is equipped with an electromagnet to conveniently magnetically attract the iron materials in the waste copper materials. At the same time, by setting up a transmission roller to drive the conveyor belt to move, the iron materials can be additionally collected, improving the sorting efficiency of the waste copper materials. It solves the problem that only the iron materials in the waste copper materials can be separated, but the non-metallic impurities in the waste copper materials cannot be separated, so that additional treatment by workers is required, affecting the sorting efficiency of the waste copper materials and not meeting the production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural cross-sectional view of the present utility model;

[0019] Figure 2 It is a schematic structural view of the gravity sorting mechanism of the present utility model;

[0020] Figure 3 It is a three-dimensional structural view of the gravity sorting box of the present utility model;

[0021] Figure 4 It is a schematic structural view of the conveyor belt of the present utility model.

[0022] In the figure: 1 base, 2 conveyor belt device, 3 support frame, 4 gravity sorting box, 5 collection box, 6 filter screen, 7 electric push rod, 8 pushing plate, 9 discharge port, 10 feed hopper, 11 diversion plate, 12 drain pipe, 13 mounting rack, 14 transmission roller, 15 conveyor belt, 16 electromagnetic block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 4, A sorting device for waste copper materials in this embodiment includes a base 1 and a conveyor belt device 2 arranged on the top of the base 1. A support frame 3 is fixedly connected between the conveyor belt device 2 and the base 1. A gravity sorting mechanism for sorting waste copper materials is arranged on the top of the base 1. The gravity sorting mechanism includes a gravity sorting box 4 fixedly connected to the top of the base 1. Clear water is injected into the interior of the gravity sorting box 4. A collection box 5 extending to its front is slidably connected inside the gravity sorting box 4. A filter screen 6 is fixedly connected to the inner bottom wall of the collection box 5. An electric push rod 7 extending into its interior is fixedly installed on one side of the gravity sorting box 4. A push plate 8 is fixedly connected to the output end of the electric push rod 7.

[0025] Among them, a discharge port 9 is opened on one side of the interior of the gravity sorting box 4 away from the push plate 8. A water level sensor is fixedly installed on one side of the inner wall of the gravity sorting box 4 close to the discharge port 9. Positioning blocks extending into the interior of the gravity sorting box 4 are fixedly connected to both the left and right sides of the collection box 5. Positioning grooves adapted to the positioning blocks are opened on the inner wall of the gravity sorting box 4.

[0026] It should be noted that a feed hopper 10 extending into its interior is fixedly connected to the top of the gravity sorting box 4. One end of the conveyor belt device 2 close to the gravity sorting box 4 is located directly above the feed hopper 10. A guide plate 11 is fixedly connected to the inner bottom wall of the gravity sorting box 4. A drain pipe 12 communicating with its interior is fixedly connected to one side of the gravity sorting box 4 away from the conveyor belt device 2. The front and back of the push plate 8 are respectively in contact with the front and back inner walls of the gravity sorting box 4.

[0027] In addition, by setting the water level sensor, the current water volume can be monitored during water injection to avoid the situation where the water level exceeds the discharge port 9. A valve is fixedly installed on the outside of the drain pipe 12.

[0028] In this embodiment, an installation frame 13 is fixedly installed on the top of the base 1. Two driving rollers 14 are rotatably connected inside the installation frame 13. A conveyor belt 15 is drivingly connected between the two driving rollers 14. The conveyor belt device 2 is located directly below the conveyor belt 15. An electromagnet 16 is fixedly installed at the middle position inside the installation frame 13. A driving motor for driving the conveyor belt 15 is fixedly installed on one side of the installation frame 13.

[0029] Among them, the length of the electromagnet 16 is less than the length of the conveyor belt 15. When the electromagnet 16 adsorbs the iron materials on the conveyor belt 15, the conveyor belt 15 conveys the iron materials. At this time, when the iron materials are misaligned with the electromagnet 16, the iron materials will lose the magnetic attraction force and then fall due to the action of gravity, achieving the effect of continuously separating the iron materials.

[0030] The working principle of the above embodiment is as follows:

[0031] First, place the scrap copper on the conveyor belt device 2. At this time, start the electromagnet 16 and the conveyor roller 15 to separate the iron materials in the scrap copper by magnetic attraction. Subsequently, the conveyor belt device 2 conveys the remaining scrap copper into the gravity separation box 4. Due to the large density of the copper materials, the copper materials sink in the collection box 5. Start the electric push rod 7 to push out the floating materials. Then, drain the water inside the gravity separation box 4 through the drain pipe 12. The staff can take out the collection box 5.

[0032] All the electrical components mentioned in the text are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed electrical connection technology also belongs to the common knowledge in this field and will not be elaborated in the text.

[0033] It should be noted that in this text, relative terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sorting device for waste copper materials, comprising a base (1) and a conveyor belt device (2) arranged on the top of the base (1), characterized in that: A support frame (3) is fixedly connected between the conveyor belt device (2) and the base (1), and a gravity separation mechanism for sorting waste copper materials is arranged on the top of the base (1). The gravity separation mechanism includes a gravity separation box (4) fixedly connected to the top of the base (1). Clear water is injected into the interior of the gravity separation box (4). A collection box (5) extending to its front is slidably connected to the interior of the gravity separation box (4). A filter screen (6) is fixedly connected to the inner bottom wall of the collection box (5). An electric push rod (7) extending into its interior is fixedly installed on one side of the gravity separation box (4), and a pushing plate (8) is fixedly connected to the output end of the electric push rod (7).

2. The sorting device for waste copper materials according to claim 1, characterized in that: A discharge port (9) is formed on one side of the interior of the gravity separation box (4) away from the pushing plate (8), and a water level sensor is fixedly installed on one side of the inner wall of the gravity separation box (4) close to the discharge port (9).

3. The sorting device for waste copper materials according to claim 1, wherein: Positioning blocks extending into the interior of the gravity separation box (4) are fixedly connected to both the left and right sides of the collection box (5), and positioning grooves adapted to the positioning blocks are formed on the inner wall of the gravity separation box (4).

4. The sorting device for waste copper materials according to claim 1, wherein: A feed hopper (10) extending into its interior is fixedly connected to the top of the gravity separation box (4), and one end of the conveyor belt device (2) close to the gravity separation box (4) is located directly above the feed hopper (10).

5. The sorting device for waste copper materials according to claim 1, characterized in that: A guide plate (11) is fixedly connected to the inner bottom wall of the gravity separation box (4), and a drain pipe (12) communicating with its interior is fixedly connected to one side of the gravity separation box (4) away from the conveyor belt device (2).

6. The sorting device for waste copper materials according to claim 1, wherein: A mounting frame (13) is fixedly installed on the top of the base (1). Two driving rollers (14) are rotatably connected to the interior of the mounting frame (13), and a conveyor belt (15) is drivingly connected between the two driving rollers (14).

7. The sorting device for waste copper materials according to claim 6, characterized in that: The conveyor belt device (2) is located directly below the conveyor belt (15). An electromagnet (16) is fixedly installed at the middle position inside the mounting frame (13), and a driving motor for driving the conveyor belt (15) is fixedly installed on one side of the mounting frame (13).

Citation Information

Patent Citations

  • Copper material screening, conveying and sorting equipment

    CN217093887U