Discharging flow adjusting mechanism of magnetic separator

By designing the telescopic mechanism and plug structure at the discharge port of the magnetic separator, the unstable and incomplete discharge problems caused by material siltation are solved, and the stable discharge and complete discharge of residual materials are achieved.

CN223171056UActive Publication Date: 2025-08-01DONGTAI HONGSHENG MAGNETICS CO LTD
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Patent Information

Application Number
CN202422259848.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-01
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

When the existing magnetic separators adjust the size of the outlet cross-section, the material is prone to silt, resulting in unstable and incomplete discharge problems.

Method used

A discharge flow adjustment mechanism including a telescopic mechanism and a plug is designed. The plug is composed of an adjustment part and a sealing part. The cross-section of the adjustment part increases from top to bottom. The sealing part matches the outline of the discharge port. Combined with the screw and sleeve driven by the motor, adjustable discharge port and discharge of residual materials.

Benefits of technology

It is realized that the discharge port does not accumulate materials during work, and the discharge is stable. The residual materials can be completely discharged after stopping work, avoiding silt problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic separators, and particularly discloses a magnetic separator discharge flow regulating mechanism which comprises a magnetic separator body, a discharge port is arranged at the bottom of the magnetic separator body, a blanking mechanism is arranged below the discharge port, the blanking mechanism comprises a flow regulator and a housing, and the housing is arranged below the discharge port. Openings are formed in the top and the bottom of the housing, the adjusting device is arranged at the center position below the discharging port and comprises a telescopic mechanism, a plug is arranged at the top end of the telescopic mechanism and comprises an adjusting part and a plugging part, the adjusting part is arranged at the top end of the plugging part, and the area of the cross section of the adjusting part is gradually increased from top to bottom; and the cross section of the plugging part is matched with the opening outline of the discharge hole. According to the utility model, when the magnetic separator is in initial operation, the problem of unstable discharge caused by accumulation of materials at the discharge port is avoided, and meanwhile, the problem of incomplete discharge caused by deposition of residual materials at the discharge port is also avoided after the magnetic separator stops working.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic separators, and specifically relates to a discharge flow regulating mechanism for a magnetic separator. Background Technique

[0002] Quartz sand, as an important industrial raw material, plays a key role in many fields such as the glass industry, foundry industry, ceramic industry, water treatment, and electronics industry. A quartz sand magnetic separator is a device that uses a magnetic field to separate magnetic minerals and non-magnetic minerals. Its working principle is to send quartz sand into a magnetic field. Magnetic minerals (such as iron minerals) are adsorbed onto the magnetic poles of the magnetic separator under the action of the magnetic field, while non-magnetic minerals (such as quartz sand) are not affected by the magnetic field and continue to move forward, thus achieving the separation of magnetic minerals and quartz sand.

[0003] Chinese Patent CN221097510U discloses a discharge port flow regulating mechanism for a quartz sand magnetic separator, including a main body. A placement table is arranged in the middle of the outer wall of the front end of the main body. A fixing plate is fixedly connected to the upper surface of the outer wall of the rear end of the main body. A first motor is arranged in the middle of the upper surface of the placement table. The output end of the first motor penetrates through the upper end of the main body to the inside of the main body and is fixedly connected to a rotating rod. A second motor is fixedly connected to the lower part of one side of the outer wall of the front end of the main body. In this utility model, during actual use, by starting the second motor to rotate the bidirectional threaded rod, the two threaded sleeves on both sides are driven to approach each other, and then the two baffles on both sides are also driven to approach each other along with the threaded sleeves. At the same time, by sliding the guide block on the outer wall of the guide rod, the purpose of assisting the baffle to move is achieved, so as to reduce the cross-sectional area of the outlet and control the discharge flow rate when discharging quartz sand.

[0004] However, in the above technical solution, when adjusting the cross-sectional area of the outlet, since the baffle is horizontally arranged, the material will accumulate on the baffle, thus affecting the feeding efficiency. Content of the Utility Model

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] A discharge flow regulating mechanism for a magnetic separator, including a magnetic separator body. A discharge port is arranged at the bottom of the magnetic separator body. A feeding mechanism is arranged below the discharge port. The feeding mechanism includes a flow regulator and a housing. The housing is arranged below the discharge port. Openings are arranged at both the top and the bottom of the housing. The opening at the top of the housing encloses the discharge port. The regulating device is arranged at the central position below the discharge port. The regulating device includes a telescopic mechanism. A plug is arranged at the top end of the telescopic mechanism. The plug includes an adjusting part and a blocking part. The adjusting part is arranged at the top end of the blocking part. The cross-sectional area of the adjusting part increases gradually from top to bottom. The cross-section of the blocking part matches the opening contour of the discharge port.

[0007] Preferably, a plurality of support arms are evenly arranged on the side of the telescopic mechanism, and the other ends of the support arms are connected to the inner side wall of the housing.

[0008] Preferably, a rubber sleeve is provided at the position of the opening edge.

[0009] Preferably, the plug is of a hollow structure with a cavity inside, a support frame is connected to the inner side of the plugging part, and the top of the telescopic mechanism is connected to the central position of the support frame.

[0010] Preferably, a plurality of material discharge ports are provided on the circumferential part of the inner side wall of the plugging part. A baffle is hinged to the inner side of the upper edge of the material discharge port. The baffle is used to close the material discharge port. A driving motor is vertically arranged in the middle of the top of the adjusting part. A screw rod is arranged at the output end of the driving motor. The bottom end of the screw rod is rotatably connected to the top of the support frame. A sleeve is threadedly connected to the screw rod. A plurality of connecting arms are evenly arranged and rotatably arranged on the outer side wall of the sleeve. The other ends of the connecting arms are rotatably connected to the inner side of the baffle.

[0011] Preferably, the top end of the adjusting part is of a conical structure.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] When the magnetic separator of the present utility model is in initial operation, it will not cause the problem of material accumulation at the discharge port, resulting in unstable discharge. At the same time, after stopping work, it will not cause the problem of remaining material siltation at the discharge port, resulting in incomplete discharge. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is Figure 1 a partial structural schematic diagram at A in

[0016] In the figure: 1, magnetic separator body; 2, discharge port; 3, adjusting device; 4, housing; 5, opening; 6, rubber sleeve; 3-1, telescopic mechanism; 3-2, adjusting part; 3-3, plugging part; 3-4, support arm; 3-5, support frame; 3-6, material discharge port; 3-7, baffle; 3-8, driving motor; 3-9, screw rod; 3-10, sleeve; 3-11, connecting arm. Detailed Embodiment

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0018] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment

[0020] As Figure 1-2 shown, in this embodiment, a magnetic separator discharge flow rate regulating mechanism includes a magnetic separator body 1. A discharge port 2 is provided at the bottom of the magnetic separator body 1. In this embodiment, the discharge port 2 is circular. A blanking mechanism is provided below the discharge port 2. The blanking mechanism includes an adjusting device 3 and a housing 4. The housing 4 is provided below the discharge port 2. Openings 5 are provided at both the top and bottom of the housing 4. The opening 5 at the top of the housing 4 encloses the discharge port 2. The adjusting device 3 is provided at the central position below the discharge port 2. The adjusting device 3 includes a telescopic mechanism 3-1. A plug is provided at the top end of the telescopic mechanism 3-1. The plug includes an adjusting portion 3-2 and a sealing portion 3-3. The adjusting portion 3-2 is provided at the top end of the sealing portion 3-3. The cross-sectional area of the adjusting portion 3-2 increases from top to bottom. The cross-section of the sealing portion 3-3 matches the contour of the opening 5 of the discharge port 2. In this embodiment, the telescopic mechanism 3-1 is an electric control telescopic rod.

[0021] In this embodiment, a plurality of support arms 3-4 are evenly distributed on the side of the telescopic mechanism 3-1. The other ends of the support arms 3-4 are connected to the inner side wall of the housing 4.

[0022] In order to improve the sealing performance between the plugging part 3-3 and the opening 5, in this embodiment, a rubber sleeve 6 is provided at the edge position of the opening 5.

[0023] In this embodiment, the plug is of a hollow structure with a cavity inside. A support frame 3-5 is connected to the inner side of the plugging part 3-3, and the top of the telescopic mechanism 3-1 is connected to the central position of the support frame 3-5.

[0024] In order to facilitate the timely discharge of the materials remaining in the magnetic separator body 1, in this embodiment, a plurality of discharge openings 3-6 are provided on the peripheral part of the inner side wall of the plugging part 3-3. A baffle 3-7 is hinged to the inner side of the upper edge of the discharge opening 3-6. The baffle 3-7 is used to close the discharge opening 3-6. A driving motor 3-8 is vertically arranged in the middle of the top of the adjusting part 3-2. A screw rod 3-9 is arranged at the output end of the driving motor 3-8. The bottom end of the screw rod 3-9 is rotatably connected to the top of the support frame 3-5. A sleeve 3-10 is threadedly connected to the screw rod 3-9. A plurality of connecting arms 3-11 are evenly distributed and rotatably arranged on the outer side wall of the sleeve 3-10. The other end of the connecting arm 3-11 is rotatably connected to the inner side of the baffle 3-7.

[0025] In this embodiment, the top end of the adjusting part 3-2 is of a conical structure.

[0026] The working principle and beneficial effects of the above technical solution are as follows:

[0027] During use, the lifting of the telescopic mechanism 3-1 is controlled by the controller to control the depth of the adjusting part 3-2 extending into the discharge port 2, so as to adjust the size of the gap between the edge of the discharge port 2 and the outer side wall of the adjusting part 3-2, and thus adjust the discharge amount at the discharge port 2. The materials then enter the housing 4 and fall out through the opening 5 at the bottom of the housing 4. When it is necessary to close the discharge port 2, the telescopic mechanism 3-1 is controlled to continue to extend, so that the outer side wall of the plugging part 3-3 is in full contact with the inner edge of the discharge port 2. After the magnetic separator body 1 stops working, when the materials in the machine completely fall into the bottom of the magnetic separator body 1, that is, the discharge port 2 area, the driving motor 3-8 is controlled by the controller to rotate, so as to lift the sleeve 3-10, thereby driving the connecting arm 3-11 to move to open the baffle 3-7, so as to discharge the remaining materials from the discharge opening 3-6. After the discharging is completed, the driving motor 3-8 is controlled to rotate in the reverse direction, so that the sleeve 3-10 descends, thereby driving the connecting arm 3-11 to move to push the baffle 3-7 to close the discharge opening 3-6.

[0028] Compared with the prior art, when the magnetic separator of the present utility model starts initial operation, it will not cause the problem of material accumulation at the discharge port 2, resulting in unstable discharge. At the same time, after stopping work, it will not cause the problem of remaining material siltation at the discharge port 2, resulting in incomplete discharge.

Claims

1. A discharge flow regulating mechanism for a magnetic separator, characterized in that, Including a magnetic separator body (1), a discharge port (2) is provided at the bottom of the magnetic separator body (1), a blanking mechanism is provided below the discharge port (2), the blanking mechanism includes a flow rate regulating mechanism (3) and a housing (4), the housing (4) is arranged below the discharge port (2), openings (5) are provided at both the top and the bottom of the housing (4), the opening (5) at the top of the housing (4) encloses the discharge port (2) therein, the flow rate regulating mechanism (3) is arranged at the central position below the discharge port (2), the flow rate regulating mechanism (3) includes a telescopic mechanism (3-1), a plug is provided at the top end of the telescopic mechanism (3-1), the plug includes an adjusting part (3-2) and a blocking part (3-3), the adjusting part (3-2) is arranged at the top end of the blocking part (3-3), the cross-sectional area of the adjusting part (3-2) increases gradually from top to bottom, and the cross-section of the blocking part (3-3) matches the contour of the opening (5) of the discharge port (2).

2. The discharge flow rate adjusting mechanism of a magnetic separator according to claim 1, characterized in that, A plurality of support arms (3-4) are evenly arranged on the side of the telescopic mechanism (3-1), and the other ends of the support arms (3-4) are connected to the inner side wall of the housing (4).

3. The material discharge flow regulating mechanism of a magnetic separator according to claim 1, characterized in that, A rubber sleeve (6) is arranged at the edge position of the opening (5).

4. The material discharge flow rate adjusting mechanism of a magnetic separator according to claim 1, characterized in that, The plug is of a hollow structure and a cavity is arranged inside it, a support frame (3-5) is connected to the inner side of the blocking part (3-3), and the top of the telescopic mechanism (3-1) is connected to the central position of the support frame (3-5).

5. A magnetic separator discharge flow rate adjusting mechanism according to claim 4, characterized in that, A plurality of discharge openings (3-6) are arranged on the circumferential part of the inner side wall of the blocking part (3-3), a baffle (3-7) is hinged to the inner side of the upper edge of the discharge opening (3-6), the baffle (3-7) is used to close the discharge opening (3-6), a driving motor (3-8) is vertically arranged in the middle of the top of the adjusting part (3-2), a screw rod (3-9) is arranged at the output end of the driving motor (3-8), the bottom end of the screw rod (3-9) is rotatably connected to the top of the support frame (3-5), a sleeve (3-10) is threadedly connected to the screw rod (3-9), a plurality of connecting arms (3-11) are evenly arranged and rotatably arranged on the outer side wall of the sleeve (3-10), and the other ends of the connecting arms (3-11) are rotatably connected to the inner side of the baffle (3-7).

6. The discharge flow rate adjusting mechanism of a magnetic separator according to claim 1, characterized in that , the top end of the adjusting part (3-2) is of a conical structure.

Citation Information

Patent Citations

  • Flow regulating mechanism for discharge hole of quartz sand magnetic separator

    CN221097510U