Anti-overflow gluing device for ground mat processing

By designing the limit, uniform material and collection components of the anti-spill coating device, the problems of uneven coating and glue overflow are solved, and the uniform coating and recycling of glue is achieved, and the quality and safety of floor mats are improved.

CN223171223UActive Publication Date: 2025-08-01TIANJIN CITY SEA EAGLE CARPET
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Patent Information

Application Number
CN202421691100.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-08-01
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing floor mat glue coating devices are prone to uneven glue coating and overflow of glue during the glue coating process, resulting in waste of glue and affecting the quality and safety of floor mats.

Method used

An anti-spill coating device including a conveyor belt, support assembly, limit assembly, glue coating assembly, collection assembly, uniform assembly and transportation assembly is designed. The floor mat is prevented from being offset by the limit plate, the uniform plate adjusts the distribution of glue liquid, the collection assembly collects excess glue liquid, and the transportation assembly recycles the glue liquid.

Benefits of technology

The uniform application of glue liquid and the recycling of excess glue liquid are achieved, avoiding the waste of glue liquid and improving the quality and safety of floor mats.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ground mat processing, in particular to an anti-overflow gluing device for ground mat processing. The technical problems that in the ground mat gluing process, glue is smeared on the surface of a ground mat while the ground mat is conveyed, due to the fact that the position of a gluing roller is fixed, the phenomenon of uneven gluing is likely to occur, the quality of the ground mat is affected, excessive glue is likely to overflow from the side face of the ground mat, and glue is wasted are solved. According to the technical scheme, the anti-overflow gluing device for ground mat processing comprises a limiting assembly, a gluing assembly, a collecting assembly, a material uniformizing assembly and a conveying assembly; compared with a traditional ground mat gluing device, the ground mat gluing device has the advantages that glue on a glued ground mat can be flattened through mutual matching use of the material uniformizing structure and the collecting structure, so that the glue on the ground mat is uniformly distributed, redundant glue can be scraped to two sides of the scraping plate, and the glue on the ground mat is uniformly distributed; and the redundant glue solution is collected through the collecting structure, so that the glue solution is convenient to recycle, and the waste of the glue solution is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of floor mat processing, in particular to an anti-overflow glue coating device for floor mat processing. Background Art

[0002] The floor mat gluing device is a device widely used in industrial production. It is mainly used to apply glue to floor mats to increase the adhesion and durability of the floor mats. Floor mats are a commonly used industrial material with anti-slip, wear-resistant, sound-insulating and other functions. Due to the poor adhesion of the surface of the floor mat, it is easy to cause the ground to move and slide, which leads to an unsafe working environment. Glue is applied to the surface of the floor mat through the floor mat gluing device to ensure the adhesion of the floor mat, thereby ensuring the quality and safety of the floor mat. The floor mat gluing device is widely used in the automotive manufacturing industry. The floor mat gluing device can apply glue to components such as car floor mats and trunk mats to increase their adhesion and durability, thereby improving the quality and safety of the entire vehicle. In the floor mat gluing process, most of the time, glue is applied to the surface of the floor mat while the floor mat is being transported. Due to the fixed position of the gluing roller, uneven gluing is likely to occur, and during gluing, excessive glue is likely to overflow from the side of the floor mat, causing waste of glue while affecting the quality of the floor mat. Utility Model Content

[0003] In order to overcome the problem of uneven glue coating during the gluing process of the floor mat, most of the time the glue is applied to the surface of the floor mat while the floor mat is being transported. However, due to the fixed position of the glue coating roller, uneven glue coating is likely to occur. In addition, excessive glue is likely to overflow from the side of the floor mat during gluing, resulting in glue waste and affecting the quality of the floor mat.

[0004] The technical solution of the utility model is: a floor mat processing anti-overflow gluing device, including a conveyor belt, a support component, a limiting component, a gluing component, a collecting component, a material leveling component and a transport component; a support component is provided on the side of the conveyor belt, a limiting component is provided on the top surface of the support component, a gluing component is provided on the top surface of the support component, a collecting component is provided on the side of the support component, a material leveling component is provided on the top surface of the support component, and a transport component is provided on the side of the support component.

[0005] Preferably, the support component can provide stable support for the entire device to prevent the device from sliding during operation, the limiting component can limit the floor mat when transporting it to prevent the floor mat from shifting, the gluing component can apply glue on the floor mat, the collecting component can collect excess glue overflowed on the floor mat, the leveling component can smooth the glue on the floor mat and scrape the excess glue into the collecting component for collection, and the transport component can transport the glue to the gluing component to gluing the floor mat.

[0006] Preferably, the support assembly includes support side plates, a support bottom plate, support columns, and anti-slip pads; support side plates are provided on the sides of the conveyor belt, and there are two groups of support side plates. A support bottom plate is provided on the bottom surface of the support side plates, and support columns are provided on the bottom surface of the support bottom plate. There are six groups of support columns, and anti-slip pads are provided on the bottom surfaces of the support columns. The support side plates and the support bottom plate provide support for the device, and the support columns and the anti-slip pads provide stability for the device to prevent the device from sliding.

[0007] Preferably, the limiting assembly includes limiting support plates, limiting threaded rods, limiting sliding rods, and limiting plates; limiting support plates are provided on the top surfaces of the support side plates, limiting threaded rods are provided inside the limiting support plates, limiting sliding rods are provided on the sides of the support side plates, and there are two groups of limiting sliding rods. Limiting plates are provided on the outer sides of the limiting sliding rods, and there are two groups of limiting plates. By rotating the limiting threaded rods, power is provided for the limiting plates, and the two limiting plates are driven to slide on the limiting sliding rods through reverse threads. The distance between the limiting plates is adjusted according to the width of the floor mat, thereby limiting the floor mat to prevent it from shifting during transportation and affecting the quality of the floor mat.

[0008] Preferably, the glue application assembly includes a glue application support plate, a glue application tube, and a glue application roller; a glue application support plate is provided on the top surface of the support side plate, a glue application tube is provided on the side of the glue application support plate, and a glue application roller is provided on the side of the glue application support plate. The glue drops onto the glue application roller through the glue application tube, and the glue application roller is driven to roll during the transportation of the floor mat, thereby applying the glue to the surface of the floor mat.

[0009] Preferably, the collection assembly includes a leveling table, a collection groove, and a collection pipe; a leveling table is provided on the side of the support side plate, a collection groove is opened on the top surface of the leveling table, and a collection pipe is provided on the bottom surface of the leveling table. The excess glue at the edge of the V-shaped leveling plate is collected by the collection groove, and the glue in the collection groove is transported to the glue storage tank through the collection pipe for convenient recycling and to avoid waste of glue.

[0010] Preferably, the leveling assembly includes a leveling support, a leveling threaded rod, a leveling sliding rod, a slider, and a V-shaped leveling plate; a leveling support is provided on the top surface of the support side plate, a leveling threaded rod is provided inside one group of leveling supports, a leveling sliding rod is provided on the bottom surface of the other group of leveling supports, sliders are provided on the outer sides of the leveling sliding rods, and there are two groups of sliders. A V-shaped leveling plate is provided on the side of the slider. The slider is driven to slide on the leveling sliding rod through the leveling threaded rod, thereby adjusting the height of the V-shaped leveling plate according to the thickness of the floor mat or the amount of glue applied. During the transportation of the floor mat, the glue on the floor mat is leveled by the stationary V-shaped leveling plate, making the glue distribution more uniform, and the excess glue moves along both sides of the V-shaped leveling plate to the edge of the floor mat.

[0011] Preferably, the transport component includes a glue storage box, a discharge pipe, a pump body and a glue delivery pipe; a glue storage box is provided on the top surface of the supporting bottom plate, a discharge pipe is provided on the side of the glue storage box, a pump body is provided on the side of the discharge pipe, the pump body is provided on the side of the supporting side plate, a glue delivery pipe is provided on the top surface of the pump body, and the other end of the glue delivery pipe is provided on the side of the glue coating support plate. The pump body is used to extract the glue in the glue storage box through the discharge pipe, and then transport it to the glue coating pipe through the glue delivery pipe to facilitate glue coating processing.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with traditional floor mat gluing devices, in the process of floor mat gluing, most of the time, glue is applied to the surface of the floor mat while the floor mat is being transported. Due to the fixed position of the gluing roller, uneven gluing is likely to occur. In addition, during gluing, excessive glue is likely to overflow from the side of the floor mat, causing waste of glue and affecting the quality of the floor mat. By cooperating with the provided material leveling structure and the collection structure, the glue on the floor mat after gluing can be smoothed to make the glue on the floor mat evenly distributed, and the excess glue can be scraped off to both sides of the scraper and collected by the collection structure, which is convenient for recycling the glue and avoids waste of glue.

[0014] 2. The slider is driven by the material leveling threaded rod to slide on the material leveling slide bar, thereby adjusting the height of the V-shaped material leveling plate according to the thickness of the mat or the amount of glue applied. During the transportation of the mat, the glue on the mat is smoothed by the stationary V-shaped material leveling plate to make the glue distribution more even. The excess glue moves along the two sides of the V-shaped material leveling plate to the edge of the mat. The excess glue at the edge of the V-shaped material leveling plate is collected by the collection trough and then transported to the glue storage box through the collection pipe for easy recycling and avoidance of glue waste.

[0015] 3. Use the conveyor belt to transport the floor mat, provide power to the limit plate by rotating the limit thread rod, drive the two sets of limit plates to slide on the limit slide rod through the reverse thread, adjust the distance between the limit plates according to the width of the floor mat, so as to limit the floor mat to prevent it from shifting during transportation and affecting the quality of the floor mat. Use the pump body to extract the glue in the glue storage box through the discharge pipe, and then transport it to the glue coating pipe through the glue delivery pipe. The glue drops onto the glue coating roller through the glue coating roller, which drives the glue coating roller to roll during the transportation of the floor mat, thereby smearing the glue on the surface of the floor mat. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the three-dimensional structure of a floor mat processing anti-overflow glue coating device of the present invention;

[0017] Figure 2The figure shows a three-dimensional structural schematic diagram of a support assembly of a glue coating device for preventing overflow in floor mat processing according to the present utility model;

[0018] Figure 3 The figure shows a three-dimensional structural schematic diagram of a glue coating assembly of a glue coating device for preventing overflow in floor mat processing according to the present utility model;

[0019] Figure 4 The figure shows a three-dimensional structural schematic diagram of a collection assembly of a glue coating device for preventing overflow in floor mat processing according to the present utility model;

[0020] Explanation of reference numerals: 1, conveyor belt; 2, support assembly; 3, limiting assembly; 4, glue coating assembly; 5, collection assembly; 6, material leveling assembly; 7, transportation assembly; 201, support side plate; 202, support bottom plate; 203, support column; 204, anti-slip pad; 301, limiting support plate; 302, limiting threaded rod; 303, limiting slide rod; 304, limiting plate; 401, glue coating support plate; 402, glue coating tube; 403, glue coating roller; 501, material leveling table; 502, collection tank; 503, collection pipe; 601, material leveling bracket; 602, material leveling threaded rod; 603, material leveling slide rod; 604, slider; 605, V-shaped material leveling plate; 701, glue storage tank; 702, discharge pipe; 703, pump body; 704, glue delivery pipe. Detailed implementation manners

[0021] The present utility model will be further described below with reference to the drawings and embodiments.

[0022] Please refer to Figure 1 , the present utility model provides an embodiment: a glue coating device for preventing overflow in floor mat processing, including a conveyor belt 1, a support assembly 2, a limiting assembly 3, a glue coating assembly 4, a collection assembly 5, a material leveling assembly 6 and a transportation assembly 7; a support assembly 2 is arranged on the side of the conveyor belt 1, a limiting assembly 3 is arranged on the top surface of the support assembly 2, a glue coating assembly 4 is arranged on the top surface of the support assembly 2, a collection assembly 5 is arranged on the side of the support assembly 2, a material leveling assembly 6 is arranged on the top surface of the support assembly 2, and a transportation assembly 7 is arranged on the side of the support assembly 2. The support assembly 2 can provide a stable support for the entire device to prevent the device from sliding during operation. The limiting assembly 3 can limit the floor mat during transportation to prevent the floor mat from shifting. The glue coating assembly 4 can apply the glue liquid onto the floor mat. The collection assembly 5 can collect the excess and overflowing glue liquid on the floor mat. The material leveling assembly 6 can level the glue liquid on the floor mat and scrape the excess glue liquid into the collection assembly 5 for collection. The transportation assembly 7 can transport the glue liquid to the glue coating assembly 4 for glue coating treatment of the floor mat.

[0023] Please refer to Figures 2 - 4, in this embodiment, the support assembly 2 includes support side plates 201, a support bottom plate 202, support columns 203 and anti-slip pads 204; support side plates 201 are provided on the side of the conveyor belt 1, and two groups of support side plates 201 are provided. The bottom surface of the support side plate 201 is provided with a support bottom plate 202. The bottom surface of the support bottom plate 202 is provided with support columns 203, and six groups of support columns 203 are provided. The bottom surface of the support column 203 is provided with an anti-slip pad 204. The support side plate 201 and the support bottom plate 202 are used to provide support for the device, and the support columns 203 and the anti-slip pads 204 are used to provide stability for the device to prevent the device from sliding. The limiting assembly 3 includes a limiting support plate 301, a limiting threaded rod 302, a limiting slide rod 303 and a limiting plate 304; a limiting support plate 301 is provided on the top surface of the support side plate 201, a limiting threaded rod 302 is provided inside the limiting support plate 301, and a limiting slide rod 303 is provided on the side surface of the support side plate 201. Two groups of limiting slide rods 303 are provided, and two groups of limiting plates 304 are provided on the outer side of the limiting slide rod 303. By rotating the limiting threaded rod 302, power is provided for the limiting plate 304, and the two limiting plates 304 are driven to slide on the limiting slide rod 303 through reverse threads. The distance between the limiting plates 304 is adjusted according to the width of the floor mat, so as to limit the floor mat and prevent it from shifting during transportation and affecting the quality of the floor mat. The glue coating assembly 4 includes a glue coating support plate 401, a glue coating tube 402 and a glue coating roller 403; a glue coating support plate 401 is provided on the top surface of the support side plate 201, a glue coating tube 402 is provided on the side surface of the glue coating support plate 401, and a glue coating roller 403 is provided on the side surface of the glue coating support plate 401. The glue liquid drops on the glue coating roller 403 through the glue coating tube 402, and the glue coating roller 403 is driven to roll during the transportation of the floor mat, so as to coat the glue liquid on the surface of the floor mat.

[0024] The collecting assembly 5 includes a material leveling table 501, a collecting groove 502 and a collecting pipe 503; the material leveling table 501 is arranged on the side of the supporting side plate 201, a collecting groove 502 is formed on the top surface of the material leveling table 501, and the collecting pipe 503 is arranged on the bottom surface of the material leveling table 501. The excess glue at the edge of the V-shaped material leveling plate 605 is collected by the collecting groove 502, and then the glue in the collecting groove 502 is transported into the glue storage tank 701 through the collecting pipe 503, which is convenient for recycling, avoiding the waste of glue. The material leveling assembly 6 includes a material leveling bracket 601, a material leveling threaded rod 602, a material leveling slide rod 603, a slider 604 and a V-shaped material leveling plate 605; the material leveling bracket 601 is arranged on the top surface of the supporting side plate 201, a material leveling threaded rod 602 is arranged inside a group of material leveling brackets 601, a material leveling slide rod 603 is arranged on the bottom surface of the other group of material leveling brackets 601, sliders 604 are arranged on the outer side of the material leveling slide rod 603, there are two groups of sliders 604, and the V-shaped material leveling plate 605 is arranged on the side surface of the slider 604. The slider 604 is driven to slide on the material leveling slide rod 603 by the material leveling threaded rod 602, so as to adjust the height of the V-shaped material leveling plate 605 according to the thickness of the floor mat or the amount of glue applied. During the transportation of the floor mat, the glue on the floor mat is leveled by the stationary V-shaped material leveling plate 605, making the glue distribution more uniform, and the excess glue moves along both sides of the V-shaped material leveling plate 605 to the edge of the floor mat. The transportation assembly 7 includes a glue storage tank 701, a discharge pipe 702, a pump body 703 and a glue conveying pipe 704; the glue storage tank 701 is arranged on the top surface of the supporting bottom plate 202, the discharge pipe 702 is arranged on the side surface of the glue storage tank 701, the pump body 703 is arranged on the side surface of the discharge pipe 702, the pump body 703 is arranged on the side surface of the supporting side plate 201, the glue conveying pipe 704 is arranged on the top surface of the pump body 703, and the other end of the glue conveying pipe 704 is arranged on the side surface of the glue applying support plate 401. The pump body 703 is used to extract the glue in the glue storage tank 701 through the discharge pipe 702, and then transport it into the glue applying pipe 402 through the glue conveying pipe 704, which is convenient for glue application processing.

[0025] When working, the conveyor belt 1 is used to transport the floor mat. The rotation of the limit threaded rod 302 provides power for the limit plate 304, and the two limit plates 304 are driven to slide on the limit slide rod 303 by the reverse thread, and the distance between the limit plates 304 is adjusted according to the width of the floor mat, so as to limit the floor mat and prevent it from shifting during transportation and affecting the quality of the floor mat.

[0026] The pump body 703 is used to extract the glue in the glue storage tank 701 through the discharge pipe 702, and then transport it into the glue applying pipe 402 through the glue conveying pipe 704. The glue drops onto the glue applying roller 403 through the glue applying pipe 402, and the glue applying roller 403 is driven to roll during the transportation of the floor mat, so as to apply the glue on the surface of the floor mat.

[0027] The slider 604 is driven to slide on the material leveling slide bar 603 by the material leveling screw rod 602, so as to adjust the height of the V-shaped material leveling plate 605 according to the thickness of the floor mat or the coating amount of the glue. During the transportation of the floor mat, the glue on the floor mat is leveled by the stationary V-shaped material leveling plate 605, making the glue distribution more uniform. The excess glue moves along both sides of the V-shaped material leveling plate 605 to the edge of the floor mat;

[0028] The collecting groove 502 is used to collect the excess glue at the edge of the V-shaped material leveling plate 605, and then the glue in the collecting groove 502 is transported into the glue storage tank 701 through the collecting pipe 503, which is convenient for recycling and avoids waste of glue.

[0029] Through the above steps, the support assembly 2 provides a stable support for the whole device to prevent the device from sliding during operation. The limiting assembly 3 limits the floor mat during transportation to prevent the floor mat from shifting. The transportation assembly 7 transports the glue into the glue coating assembly 4, and then the glue coating assembly 4 coats the glue on the floor mat. The material leveling assembly 6 levels the glue on the floor mat and scrapes the excess glue into the collecting assembly 5 for collection. The collecting assembly 5 collects the excess overflow glue on the floor mat, which is convenient for recycling of the glue.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those skilled in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. An anti-overflow glue coating device for floor mat processing, comprising a conveyor belt (1); characterized in that: It also includes a support component (2), a limit component (3), a glue coating component (4), a collection component (5), a material leveling component (6) and a transportation component (7); a support component (2) is arranged on the side of the conveyor belt (1), a limit component (3) is arranged on the top surface of the support component (2), a glue coating component (4) is arranged on the top surface of the support component (2), a collection component (5) is arranged on the side of the support component (2), a material leveling component (6) is arranged on the top surface of the support component (2), and a transportation component (7) is arranged on the side of the support component (2); the collection component (5) includes a material leveling table (501), a collection groove (502) and a collection pipe (503); a material leveling table (501) is arranged on the side of the support side plate (201), a collection groove (502) is formed on the top surface of the material leveling table (501), and a collection pipe (503) is arranged on the bottom surface of the material leveling table (501); the material leveling component (6) includes a material leveling bracket (601), a material leveling screw rod (602), a material leveling slide rod (603), a slider (604) and a V-shaped material leveling plate (605); a material leveling bracket (601) is arranged on the top surface of the support side plate (201), a material leveling screw rod (602) is arranged inside a group of material leveling brackets (601), a material leveling slide rod (603) is arranged on the bottom surface of the other group of material leveling brackets (601), a slider (604) is arranged on the outer side of the material leveling slide rod (603), there are two groups of sliders (604), and a V-shaped material leveling plate (605) is arranged on the side of the slider (604).

2. The glue coating device for preventing overflow during floor mat processing according to claim 1, wherein: The support component (2) includes a support side plate (201), a support bottom plate (202), support columns (203) and anti-slip pads (204); a support side plate (201) is arranged on the side of the conveyor belt (1), there are two groups of support side plates (201), a support bottom plate (202) is arranged on the bottom surface of the support side plate (201), support columns (203) are arranged on the bottom surface of the support bottom plate (202), there are six groups of support columns (203), and anti-slip pads (204) are arranged on the bottom surface of the support columns (203).

3. The glue coating device for anti-overflow during floor mat processing according to claim 2, characterized in that: The limit component (3) includes a limit support plate (301), a limit screw rod (302), a limit slide rod (303) and a limit plate (304); a limit support plate (301) is arranged on the top surface of the support side plate (201), a limit screw rod (302) is arranged inside the limit support plate (301), a limit slide rod (303) is arranged on the side of the support side plate (201), there are two groups of limit slide rods (303), a limit plate (304) is arranged on the outer side of the limit slide rod (303), and there are two groups of limit plates (304).

4. A glue coating device for preventing overflow in floor mat processing according to claim 3, characterized in that: The glue coating component (4) includes a glue coating support plate (401), a glue coating pipe (402) and a glue coating roller (403); a glue coating support plate (401) is arranged on the top surface of the support side plate (201), a glue coating pipe (402) is arranged on the side of the glue coating support plate (401), and a glue coating roller (403) is arranged on the side of the glue coating support plate (401).

5. The glue coating device for floor mat processing to prevent overflow according to claim 4, characterized in that: The transportation component (7) includes a glue storage tank (701), a discharge pipe (702), a pump body (703) and a glue delivery pipe (704); the glue storage tank (701) is arranged on the top surface of the support bottom plate (202), the discharge pipe (702) is arranged on the side surface of the glue storage tank (701), the pump body (703) is arranged on the side surface of the discharge pipe (702), the pump body (703) is arranged on the side surface of the support side plate (201), the glue delivery pipe (704) is arranged on the top surface of the pump body (703), and the other end of the glue delivery pipe (704) is arranged on the side surface of the glue application support plate (401).