Film guide cleaning table

Abstract

The utility model relates to the field of film cleaning, in particular to a film guide cleaning table. The utility model discloses a film guide cleaning table which comprises a main body base and a plurality of guide cleaning units, the guide sheet cleaning unit comprises a first fixing base and a second fixing base which are respectively used for fixing a film shaft, and a cleaning shaft roller which is used for clinging and cleaning a film; the first fixed base is arranged on one side of the main body base, the second fixed base is arranged on the other side of the main body base, and the cleaning shaft roller is arranged between the first fixed base and the second fixed base; and the first fixed base and / or the second fixed base are / is also used for driving the film to rotate. The utility model provides a stable operating platform, so that the film cleaning and guiding process is more orderly and efficient, the requirement on quick treatment of a large-scale film library is met, and the cleaning effect is improved.

Description

Technical Field

[0001] The utility model relates to the field of film cleaning, and more specifically to a film guiding and cleaning table. Background Art

[0002] As a traditional image recording medium, although film is gradually being replaced by electronic media in the digital wave, it is still irreplaceable in certain specific situations due to its unique texture and long-term preservation characteristics. However, during the use and storage of film, a series of problems such as rewinding, storage, and cleaning are faced.

[0003] Traditional film rewinding work usually relies on manual operation. This process is not only time-consuming and laborious, but also prone to film damage or contamination due to improper operation. In addition, manual operation cannot achieve efficient cleaning of film, especially for double-sided film, and the cleaning work is even more challenging.

[0004] With the progress of technology, some automated film processing equipment has emerged on the market. These equipment have improved the efficiency of film processing to a certain extent. However, existing equipment often has limited processing capacity and cannot meet the rapid processing needs of large-scale film libraries; the cleaning effect is not thorough, especially for the back of the film, and it is difficult to achieve effective cleaning;

[0005] Therefore, there is an urgent need for a film guiding and cleaning table to solve the deficiencies in the existing technology and improve the efficiency and quality of film processing. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a film guiding and cleaning table to solve the problems that the existing technology cannot meet the rapid processing of large-scale film libraries and the cleaning effect is not thorough.

[0007] To achieve the above purpose, the following technical solutions are adopted.

[0008] A film guiding and cleaning table includes a main base and a plurality of film guiding and cleaning units;

[0009] The film guiding and cleaning unit includes a first fixed base and a second fixed base respectively used for fixing the film shaft, and a cleaning shaft roller used for closely adhering to and cleaning the film;

[0010] The first fixed base is arranged on one side of the main base, the second fixed base is arranged on the other side of the main base, and the cleaning shaft roller is arranged between the first fixed base and the second fixed base;

[0011] The first fixed base and / or the second fixed base are also used to drive the film to rotate.

[0012] Optionally, it further includes a background light source, which is arranged on the main body base, between the first fixed base and the second fixed base, and at the downstream station of the cleaning shaft roller, for illuminating the cleaned film.

[0013] Optionally, the cleaning shaft roller includes at least two adjacent shaft rollers, and the shaft rollers include a silicone outer layer with adhesiveness. The film passes through the gap between the shaft rollers and contacts the shaft rollers.

[0014] Optionally, it further includes a master control button and individual control buttons. The master control button is used to control the start and stop of all the film guide cleaning units. There are multiple individual control buttons, which correspond to the film guide cleaning units one by one and individually control the corresponding film guide cleaning units.

[0015] Optionally, the multiple film guide cleaning units are arranged staggeredly for convenient installation and disassembly of the film.

[0016] Optionally, the main body base includes a flat base and a vertical base, and the film guide cleaning unit is arranged on the vertical surface of the vertical base.

[0017] Optionally, the first fixed base and the second fixed base respectively include film guide shafts, and the first fixed base and / or the second fixed base are further provided with a power transmission mechanism connecting the film guide shafts.

[0018] Optionally, the power transmission mechanism includes a motor transmission cover, a motor, a belt and a rotating bearing. The belt connects the motor and the rotating bearing respectively, and the rotating bearing connects the film guide shaft, and the motor transmission cover is used to cover the motor, the belt and the transmission bearing.

[0019] Optionally, it further includes an intelligent motor controller for controlling the slow start and stop, speed adjustment and timed stop of the power transmission mechanism.

[0020] Optionally, the power transmission mechanism further includes a transmission tension adjustment mechanism for adjusting the tension degree of the belt.

[0021] Compared with the prior art, the present utility model has the following beneficial effects:

[0022] The design of the main body base and the film guide cleaning unit of the present utility model provides a stable operation platform, making the cleaning and film guiding processes of the film more orderly and efficient, meeting the rapid processing of large-scale film libraries and improving the cleaning effect. The settings of the first fixed base and the second fixed base, in cooperation with the cleaning shaft roller, not only realize the fixation of the film, but also realize the automatic rotation of the film through the power transmission mechanism, improving the cleaning efficiency.

[0023] The sticky silicone outer layer of the cleaning roller of the present utility model can closely fit the surface of the film, achieving a more thorough cleaning effect.

[0024] The setting of the background light source of the present utility model provides good lighting conditions for the film after cleaning, facilitating the observation of the cleaning state of the film and ensuring the cleaning quality.

[0025] The configuration of the master control button and the individual control buttons of the present utility model enables the operator to conveniently control the start and stop of the entire device or a single film guiding cleaning unit, improving the flexibility of operation.

[0026] The staggered arrangement of the film guiding cleaning units of the present utility model optimizes the installation and disassembly process of the film, making the operation more convenient and fast.

[0027] The introduction of the intelligent motor controller of the present utility model realizes the precise control of the power transmission mechanism, including slow start and stop, speed adjustment, and timed stop, further improving the intelligent level of operation.

[0028] The tension adjustment mechanism of the power transmission mechanism of the present utility model ensures the stability and reliability of the transmission system and extends the service life of the device.

[0029] The design of the planar base and the vertical base of the main body base of the present utility model provides more installation space and possibilities, making the device layout more reasonable.

[0030] The design of the overall structure of the present utility model not only improves the efficiency and quality of film processing, but also provides a more convenient and reliable film processing solution for users through intelligent and safety designs. Description of the Drawings

[0031] Figure 1 is a front structural schematic diagram of an embodiment of a film guiding cleaning table of the present utility model;

[0032] Figure 2 is a side structural schematic diagram of an embodiment of a film guiding cleaning table of the present utility model;

[0033] Figure 3 is a three-dimensional structural schematic diagram of an embodiment of a film guiding cleaning table of the present utility model;

[0034] Figure 4 is a structural schematic diagram of the power transmission mechanism of an embodiment of a film guiding cleaning table of the present utility model;

[0035] Among them, 1. Main body base; 11. Flat base; 12. Vertical base; 2. Film guide cleaning unit; 21. First fixed base; 22. Second fixed base; 23. Cleaning shaft roller; 24. Power transmission mechanism; 25. Film guide shaft; 26. Transmission tension adjustment mechanism; 3. Background light source; 4. Total control button; 5. Separate control button; 6. Intelligent motor controller; 7. Charging port. Detailed implementation mode

[0036] The present invention will be described in detail below with reference to the drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

[0037] The following detailed descriptions are all exemplary descriptions, aiming to provide further detailed descriptions of the present invention. Unless otherwise specified, all technical terms adopted by the present invention have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs. The terms used in the present invention are only for describing specific implementation modes and are not intended to limit the exemplary implementation modes according to the present invention.

[0038] As Figures 1 - 3 shown, a film guide cleaning table includes a main body base 1 and a plurality of film guide cleaning units 2;

[0039] The film guide cleaning unit 2 includes a first fixed base 21 and a second fixed base 22 respectively used for fixing the film shaft, and a cleaning shaft roller 23 for closely adhering to and cleaning the film; the first fixed base 21 is arranged on one side of the main body base 1, the second fixed base 22 is arranged on the other side of the main body base 1, and the cleaning shaft roller 23 is arranged between the first fixed base 21 and the second fixed base 22; the first fixed base 21 and / or the second fixed base 22 are also used to drive the film to rotate.

[0040] Specifically, it includes: a main body base 1, which has sufficient stability and load-bearing capacity, and is used to support the entire device and accommodate the operation of the film guide cleaning unit 2; a plurality of film guide cleaning units 2, which are distributed on the main body base 1 to realize a continuous or parallel film processing process.

[0041] Furthermore, the film guide cleaning unit 2 specifically includes:

[0042] The first fixed base 21 is specifically used to fix the film shaft. The first fixed base 21 is arranged on one side of the main body base 1 and has an appropriate structure to ensure the initial positioning of the original film;

[0043] The second fixed base 22 corresponds to the first fixed base 21 and is used for the support structure of the film shaft. It is arranged on the other side of the main body base 1 and also has an appropriate structure to ensure the final positioning of the processed film;

[0044] The first fixed base 21 and the second fixed base 22 can drive the film to rotate simultaneously, or only one of them can drive the film to rotate while the other is driven, so as to realize the forward and reverse film guiding.

[0045] The cleaning shaft roller 23 is arranged between the first fixed base 21 and the second fixed base 22 and is a component for closely attaching to and cleaning the surface of the film. Its surface can be made of silica gel material to meet the cleaning requirements of the film.

[0046] The first fixed base 21 and the second fixed base 22 also have the following characteristics:

[0047] The first fixed base 21 and the second fixed base 22 respectively include guide shafts 25, and these guide shafts 25 are rotating shafts for guiding the film through the cleaning shaft roller 23;

[0048] The power transmission mechanism 24 is connected to the guide shaft 25. The power transmission mechanism 24 can include, but is not limited to, components such as motors, gears, and belts, and is used to transmit power from the motor to the guide shaft 25 to realize the automatic rotation of the film.

[0049] Furthermore, the cleaning shaft roller 23 specifically includes:

[0050] At least two closely arranged shaft rollers to ensure that the film can be fully contacted and cleaned during the cleaning process;

[0051] The surface of the shaft roller is covered with a special material, such as silica gel, which has good adhesiveness and elasticity and can effectively remove dust and dirt on the film surface without damaging the film.

[0052] Through the above specific implementation manners, the film guiding and cleaning table of the present utility model can realize high-efficiency and high-quality film cleaning and guiding operations, while ensuring the simplicity of the operation and the stability of the equipment.

[0053] As a preferred example, it further includes a background light source 3. The background light source 3 is arranged on the main body base 1, between the first fixed base 21 and the second fixed base 22, and at the downstream station of the cleaning shaft roller 23, and is used to illuminate the cleaned film.

[0054] Specifically, the background light source 3 is configured with a plurality of light source components, and the light source components are evenly distributed in a specific area of the main body base 1 to form a continuous or array-like lighting effect;

[0055] The installation position of the background light source 3 is within the space between the first fixed base 21 and the second fixed base 22 to ensure that the light source can cover the area of the film between the first fixed base 21 and the second fixed base 22;

[0056] The backlight source 3 is specifically designed to be located at the downstream station of the cleaning roller 23. That is, after the film passes through the cleaning of the cleaning roller 23, it immediately enters the illumination area of the backlight source 3, so that the surface of the film can be evenly and sufficiently illuminated after cleaning, facilitating the observation of the cleaning effect.

[0057] Furthermore, the backlight source 3 may specifically include:

[0058] A light source assembly, which can be an LED lamp or other types of lighting devices, featuring high brightness, low power consumption, and long lifespan;

[0059] A light source controller, used to adjust the brightness and switch state of the light source assembly to adapt to different cleaning and inspection requirements;

[0060] A light source scattering and / or reflection structure, such as a diffuser plate or a reflector hood, used to optimize the irradiation angle and distribution of the light source, avoiding the generation of glare or shadows.

[0061] The advantages of the backlight source 3 are as follows:

[0062] It can provide uniform illumination, facilitating the operator or the automatic detection system to immediately check the cleanliness and quality of the film after cleaning;

[0063] Through the adjustment of the light source controller, it can adapt to the inspection requirements of different ambient light conditions and film types, improving the accuracy of inspection;

[0064] The design flexibility and adjustability allow for adjustment according to different working environments and operation requirements, enhancing the applicability and reliability of the equipment.

[0065] Through the above specific implementation manners, the film guiding and cleaning table of the present utility model can provide high-quality illumination conditions after film cleaning, thereby improving the inspection efficiency and accuracy of film cleaning quality.

[0066] As a preferred example, the cleaning roller 23 includes at least two adjacent rollers. The rollers include a silicone outer layer with adhesiveness. The film passes through the gap between the rollers and contacts the rollers.

[0067] Specifically, the cleaning roller 23 is composed of at least two adjacent rollers arranged side by side, forming a channel for guiding the film to pass through;

[0068] Each roller has an outer layer made of a silicone material with adhesiveness. The silicone material has appropriate adhesiveness, which can gently remove dust and dirt on the film surface while protecting the film from damage;

[0069] The gap size between the cleaning rollers 23 can be adjusted according to the specific size of the film to adapt to different specifications of the film.

[0070] Furthermore, the cleaning roller 23 unit specifically includes:

[0071] A roller body, usually made of metal or hard plastic, provides sufficient strength and stability;

[0072] A silicone outer layer, tightly wrapped around the outer circumference of the roller body, forms a continuous cleaning surface, and this outer layer can be combined with the roller body through special processes such as injection molding or hot pressing;

[0073] The roller is rotationally arranged. When the film passes through the roller gap, it drives the roller to rotate, and the length of the roller is greater than the width of the film.

[0074] When the roller needs to be cleaned, a cleaning paper with stronger adhesive on the back can be used to stick away the dust on the surface of the roller, so as to quickly clean the roller and avoid disassembling the roller.

[0075] The advantages of the cleaning roller 23 unit are as follows:

[0076] Utilizing the adhesive characteristics of silicone, it can provide a gentle and efficient cleaning method, effectively removing contaminants on the film surface while reducing the risk of damage to the film;

[0077] The close arrangement of the roller increases the contact opportunity between the film and the cleaning surface, improving the cleaning efficiency;

[0078] The design of the cleaning roller 23 allows adjustment according to the sizes of different films, improving the adaptability and versatility of the equipment.

[0079] Through the above specific embodiments, the film guiding and cleaning table of the present utility model can provide an efficient cleaning solution while ensuring that the film is not damaged, and ensure the quality and efficiency of the film cleaning process.

[0080] As a preferred example, it further includes a master control button and individual control buttons 5. The master control button is used to control the start and stop of all the film guiding and cleaning units 2. There are multiple individual control buttons 5, which correspond to the film guiding and cleaning units 2 one by one, and individually control the corresponding film guiding and cleaning units 2.

[0081] Specifically, it further includes: a master control button, which is set at a prominent position on the operation interface and is used to centrally control the start and stop operations of all the film guiding and cleaning units 2; the master control button is connected to the power transmission mechanism 24 of each film guiding and cleaning unit 2 through a control line, and can realize the function of starting and stopping all units with one key.

[0082] Furthermore, the film guiding and cleaning table includes: multiple individual control buttons 5, each button corresponding to a film guiding and cleaning unit 2, which are set on the operation interface, facilitating the operator to selectively control a single film guiding and cleaning unit 2 according to needs;

[0083] The individual control buttons 5 are connected to the corresponding guide film cleaning units 2 through respective control lines to achieve precise control of individual units.

[0084] It may also include a control panel that integrates a master control button and individual control buttons 5, as well as possible other control elements such as a power switch, an emergency stop button, etc., to provide an intuitive operation interface;

[0085] There may also be control logic that defines the operation sequence and logical relationship of the master control button and individual control buttons 5 to ensure the coordination and safety of operations;

[0086] There may also be a signal processing system that receives signals from the control buttons and converts them into instructions for controlling the power transmission mechanism 24 to achieve precise control of the guide film cleaning unit 2.

[0087] The advantages of the control buttons are as follows:

[0088] It provides flexible operation options. It can either centrally control all units or individually control specific units to adapt to different operation requirements;

[0089] It simplifies the operation process. Through physical buttons, it realizes intuitive control, reduces operation complexity, and improves the user experience;

[0090] It enhances the controllability of the device, enabling the operator to make flexible adjustments according to the actual situation of the film, and improving the operation accuracy and efficiency.

[0091] Through the above specific implementation manners, the film guide cleaning table of the present utility model can provide efficient control of film cleaning operations while ensuring simplicity of operation, meeting the requirements in different operation environments.

[0092] As a preferred example, multiple guide film cleaning units 2 are arranged in a staggered manner for convenient installation and disassembly of the film.

[0093] Specifically, it further includes: multiple guide film cleaning units 2, which are arranged on the main body base 1 in a staggered manner, with sufficient space left between each unit to facilitate the operator to install and disassemble the film;

[0094] The staggered arrangement design effectively avoids the film from being knocked or interfered with by other guide film cleaning units 2 during film installation or disassembly, thereby protecting the film from damage.

[0095] The main body base 1 is provided with a specific installation area for fixing the guide film cleaning units 2 to ensure the accurate and stable position between the units;

[0096] The arrangement of the film guide cleaning units 2 is optimized so that there is a certain interval between each unit, ensuring sufficient operating space during the installation and removal of the film;

[0097] Furthermore, the staggered arrangement of the film guide cleaning units 2 may specifically include:

[0098] The staggered arrangement of the units may adopt a front-back offset or left-right offset manner, and the specific layout is determined according to the shape and size of the main base 1 and the operating habits of the operator.

[0099] The advantages of the staggered arrangement are as follows: significantly improving the convenience of film installation and removal, reducing the operation time, and enhancing the work efficiency; reducing the risk of physical damage to the film during processing, especially when processing films in batches, protecting the integrity and quality of the film; making the operator more smooth when replacing the film by providing an unobstructed operating space, and improving the user experience.

[0100] Through the above specific implementation manners, the film guide cleaning table of the present utility model can provide a more user-friendly and efficient film installation and removal solution while ensuring the cleaning efficiency, meeting the requirements in different operating environments.

[0101] As a preferred example, the main base 1 includes a planar base 11 and a vertical base 12, and the film guide cleaning unit 2 is arranged on the vertical surface of the vertical base 12.

[0102] Specifically, it further includes: the main base 1, which is composed of a planar base 11 and a vertical base 12, forming a stable support structure for carrying the film guide cleaning unit 2 and providing an operating platform; the planar base 11 is designed as a horizontal plane, providing a wide operating area for placing auxiliary equipment or performing other auxiliary operations; the vertical base 12 vertically rises from the planar base 11, forming a vertical support structure, and its vertical surface is provided with an installation portion for installing the film guide cleaning unit 2.

[0103] On the vertical surface of the vertical base 12, several installation grooves or installation holes may be provided for fixing the film guide cleaning unit 2 to ensure the stability and perpendicularity of the unit;

[0104] A charging port 7 is also provided on the planar base for powering the film guide cleaning table.

[0105] The film guide cleaning unit 2 can be installed on the vertical surface of the vertical base 12 through fasteners or a quick locking mechanism, which is convenient for installation and maintenance;

[0106] The installation position of the film guide cleaning unit 2 can be adjusted according to actual needs to adapt to films of different sizes or meet specific operating procedures.

[0107] Further, the vertical base 12 may include:

[0108] A support structure, which can be a metal frame or other high-strength materials to ensure the stability and durability of the vertical base 12;

[0109] An adjustment mechanism, such as a screw lift mechanism or a guide rail system, that allows for fine adjustment of the height and angle of the vertical base 12 to adapt to different operating requirements.

[0110] The advantages of the main body base 1 are as follows: Combining the designs of the planar base 11 and the vertical base 12 provides a multi-dimensional operating space, making the film guide cleaning table more flexible and adaptable to different operating environments; The film guide cleaning unit 2 is installed on the vertical surface of the vertical base 12, effectively utilizing the space and making the film cleaning work more concentrated and efficient; It is convenient to individually adjust and maintain the film guide cleaning unit 2, improving the operability and maintainability of the equipment.

[0111] Through the above specific embodiments, the film guide cleaning table of the present utility model can provide a more flexible and efficient film cleaning solution while ensuring the cleaning efficiency, meeting the requirements under different operating environments.

[0112] As a preferred example, the first fixed base 21 and the second fixed base 22 each include a film guide shaft 25, and the first fixed base 21 and / or the second fixed base 22 are also provided with a power transmission mechanism 24 connecting the film guide shaft 25.

[0113] Specifically, it further includes: The first fixed base 21 and the second fixed base 22, each base is respectively provided with a film guide shaft 25, and the film guide shaft 25 is used to support the film and guide the film through the cleaning unit; The film guide shaft 25 is designed to be rotatable to achieve the automatic film guiding and positioning functions. The power transmission mechanism 24, connected to the film guide shaft 25, is used to drive the film guide shaft 25 to rotate, and this mechanism can include but is not limited to components such as motors, gears, belts, and sprockets; The motor serves as the power source, drives the belt through gears or sprockets, and then drives the film guide shaft 25 to rotate to achieve the automatic film feeding; The power transmission mechanism 24 can be arranged inside the first fixed base 21 and / or the second fixed base 22 to reduce space occupation and maintain the compactness of the equipment.

[0114] As Figure 4 shown, further, the power transmission mechanism 24 may include:

[0115] Motor selection can be a DC motor or an AC motor. Select a suitable motor model according to the force and speed requirements of film guiding; Transmission ratio design: control the rotation speed of the film guiding shaft 25 through the diameter ratio of gears or pulleys to meet the requirements of different cleaning speeds; Transmission efficiency and stability: ensure the smoothness and reliability of film feeding by selecting high-quality transmission components and precise installation and adjustment.

[0116] The advantages of the first fixed base 21 and the second fixed base 22 are as follows: through the built-in power transmission mechanism 24, automatic film feeding is realized, reducing manual operation and improving the efficiency of the cleaning work; the rotation of the film guiding shaft 25 can be precisely controlled to ensure the positioning accuracy of the film during the cleaning process and avoid film deviation or wrinkles; the design of the power transmission mechanism 24 takes into account the maintenance and upgrade of the equipment, facilitating regular inspection and component replacement, and extending the service life of the equipment.

[0117] Through the above specific implementation manners, the film guiding and cleaning table of the present utility model can, while ensuring the cleaning efficiency, provide a more automated and precise film feeding solution to meet the requirements in different operating environments.

[0118] As Figure 4 shown, as a preferred example, the power transmission mechanism 24 includes a motor transmission cover, a motor, a belt and a rotating bearing. The belt connects the motor and the rotating bearing respectively, and the rotating bearing is connected to the film guiding shaft 25. The motor transmission cover is used to cover the motor, the belt and the transmission bearing.

[0119] Specifically, it further includes: a power transmission mechanism 24, which includes but is not limited to a motor, a belt, a rotating bearing and a motor transmission cover, and is used to transmit the power of the motor to the film guiding shaft 25 to realize automatic film feeding;

[0120] The motor, as the power source, is installed in the motor transmission cover and drives the rotating bearing through the belt, thereby driving the film guiding shaft 25 to rotate; the belt connects the motor and the rotating bearing and transmits the power of the motor. The tension of the belt can be adjusted by a tensioning device to ensure the stability and efficiency of the transmission; the rotating bearing is installed in the motor transmission cover, connected to the belt, and transmits the power of the belt to the film guiding shaft 25. The design of the bearing ensures the smoothness and durability of rotation; the motor transmission cover is designed to cover and protect the motor, the belt and the rotating bearing, prevent dust and dirt from entering the transmission system, reduce maintenance requirements and improve the reliability of the equipment.

[0121] The motor can be a DC motor or an AC motor. Select a suitable motor model and power according to the force and speed requirements of the film guiding; select a suitable belt width and material for the belt according to the torque requirements of the motor and the rotating bearing to ensure the transmission efficiency and lifespan; the rotating bearing can be a ball bearing or a roller bearing. Select a suitable bearing model according to the load and speed requirements to ensure the bearing's load-bearing capacity and durability.

[0122] The motor drive cover is made of a strong and durable material, such as metal or high-strength plastic. The cover body is designed with ventilation holes to ensure motor heat dissipation while preventing external objects and liquids from entering.

[0123] Furthermore, the power transmission mechanism 24 can include:

[0124] A motor mounting seat for fixing the position of the motor to ensure the accurate connection between the motor and the belt;

[0125] A belt tensioning device, which can be an automatic tensioning system or a manual adjustment device, for adjusting the belt tension to ensure the stability of the transmission;

[0126] A bearing seat for fixing the rotating bearing to ensure the stable connection between the bearing and the film guiding shaft 25, reducing vibration and noise;

[0127] The fixing method of the motor drive cover can be screw fixing or snap fixing, which is convenient for installation and disassembly, and facilitates maintenance and repair.

[0128] The advantages of the power transmission mechanism 24 are as follows: Through the combination of the motor, belt, and rotating bearing, efficient and stable power transmission is achieved, ensuring the continuity and uniformity of film feeding; the protective effect of the motor drive cover extends the service life of the transmission system components and reduces maintenance costs; the design flexibility and adjustability allow the performance of the transmission system to be adjusted according to specific operating requirements and environmental conditions.

[0129] Through the above specific embodiments, the film guiding and cleaning table of the present utility model can provide a more automated and precise film guiding solution while ensuring the cleaning efficiency, meeting the requirements in different operating environments.

[0130] As a preferred example, it further includes an intelligent motor controller 6 for controlling the soft start and stop, speed adjustment, and timed stop of the power transmission mechanism 24.

[0131] Specifically, it further includes: an intelligent motor controller 6, which is connected to the power transmission mechanism 24 and is used to achieve precise control of the motor to ensure the smoothness and controllability of the film feeding process; the intelligent motor controller 6 has a soft start and stop function, which can smoothly adjust the motor speed when the motor starts and stops, avoiding damage to the film caused by rapid start or stop; the intelligent motor controller 6 has a speed adjustment function, which can adjust the running speed of the motor in real time according to the cleaning requirements of the film and the operating habits of the operator to achieve precise control of the film feeding speed; the intelligent motor controller 6 has a timed stop function, which can preset the working time of the motor and automatically stop the motor operation after reaching the preset time, improving the safety and convenience of operation.

[0132] Controller hardware, including but not limited to a microprocessor, a memory, an input / output interface, etc., is used to implement the interaction between the control algorithm and the user interface;

[0133] Controller software, including a control algorithm, a user interface program, and a communication protocol, is used to achieve real-time control of the motor and response to user operations;

[0134] The connection method with the motor can be a direct connection or remote control through a communication interface (such as RS-232, RS-485, CAN bus, etc.) to ensure the stable transmission of control signals;

[0135] The interaction interface with the user can be physical buttons, a touch screen, or a remote control terminal, providing an intuitive operation method and status display.

[0136] Furthermore, the intelligent motor controller 6 may include:

[0137] Soft start and stop control logic, which realizes the smooth start and stop of the motor by controlling the start current and stop current of the motor, reducing the impact on the film;

[0138] Speed adjustment control logic, which realizes precise control of the motor speed by adjusting the supply voltage or current of the motor to meet the requirements of different cleaning speeds;

[0139] Timed stop control logic, which controls the motor to automatically stop after a preset time through a built-in timer or an external timing signal, avoiding overheating or wear caused by long-term operation of the motor.

[0140] The advantages of the intelligent motor controller 6 are as follows: it improves the stability and reliability of the film feeding process, reduces the damage to the film caused by rapid start or stop of the motor; it provides a flexible operation method, and the operator can adjust the running speed of the motor according to actual needs, improving the efficiency and quality of the cleaning work; it enhances the safety of the equipment, and through the timed stop function, it avoids long-term operation or failure of the equipment caused by operator negligence.

[0141] Through the above specific implementation manners, the film guiding and cleaning table of the present utility model can provide a more intelligent and user-friendly operation experience while ensuring the cleaning efficiency.

[0142] As a preferred example, the power transmission mechanism 24 further includes a transmission tension adjustment mechanism 26 for adjusting the tension degree of the belt.

[0143] Specifically, it further includes:

[0144] The transmission tension adjustment mechanism 26 is connected to the power transmission mechanism 24 and is used for dynamically adjusting the tension degree of the belt to ensure the stability and efficiency of the transmission system; the transmission tension adjustment mechanism 26 includes a tension pulley, a tension rod and an adjustment mechanism. The tension pulley contacts the belt, the tension rod connects the tension pulley and the adjustment mechanism, and the adjustment mechanism is used for adjusting the position of the tension rod, thereby changing the tension degree of the belt.

[0145] The tension pulley is arranged at the free end or a position close to the free end of the belt, contacts the belt and applies pressure to keep the belt in a tensioned state;

[0146] The tension rod connects the tension pulley and the adjustment mechanism, transmits the adjustment force, and ensures that the tension pulley can adjust its position as needed;

[0147] The adjustment mechanism can be manual adjustment or automatic adjustment. Manual adjustment can be achieved through a knob or a lever, and automatic adjustment can be achieved through a motor and a control system, providing precise tension degree adjustment.

[0148] Furthermore, the transmission tension adjustment mechanism 26 may include:

[0149] The material selection of the tension pulley can be metal or engineering plastic to ensure its wear resistance and strength;

[0150] The design of the tension rod can be a straight rod or a curved rod, and its shape and size are designed according to the space layout and adjustment requirements;

[0151] The operation interface of the adjustment mechanism can be a physical knob, a slider or an electronic control panel, providing an intuitive operation method and status display.

[0152] The advantages of the transmission tension adjustment mechanism 26 are as follows: it provides the dynamic adjustment ability of the belt tension degree, adapts to the transmission requirements under different loads and usage conditions, and improves the reliability of the transmission system; by precisely adjusting the tension degree of the belt, it reduces the vibration and noise of the belt, and prolongs the service life of the belt and the transmission components; it is convenient for maintenance and adjustment, and the operator can easily adjust the belt tension degree according to the actual usage situation, improving the usability and maintainability of the equipment.

[0153] Through the above specific embodiments, the film guide cleaning table of the present utility model can provide a more stable and reliable film guiding solution while ensuring the cleaning efficiency.

[0154] As an embodiment of a usage method of this application, it includes the following steps:

[0155] Place the film guide cleaning table on a stable horizontal working surface, connect the power supply, and start the device for self-check.

[0156] Install a film reel with film on the first fixed base 21, and install an empty film reel on the second fixed base 22.

[0157] Pass the end of the film on the first fixed base 21 through the cleaning shaft roller 23 and connect it to the empty film reel on the second fixed base 22.

[0158] Start the main control button or the corresponding individual control button 5, set the film guiding speed and direction through the intelligent motor controller 6, and ensure that the film passes smoothly between the cleaning shaft rollers 23 for cleaning.

[0159] Observe the film guiding and cleaning process, use the background light source 3 to assist in checking the cleaning effect, and adjust the cleaning shaft roller 23 or the tension when necessary.

[0160] After the film guiding is completed, stop the device, unload the cleaned film from the film reel on the second fixed base 22 and store it properly, and perform the cleaning and maintenance of the device.

[0161] It is known by common technical knowledge that the present utility model can be implemented by other embodiments that do not deviate from its spiritual essence or essential features. Therefore, the above-disclosed embodiments are illustrative in all aspects and are not the only ones. All changes within the scope of the present utility model or within the scope equivalent to the present utility model are encompassed by the present utility model.

Claims

1. A film guiding and cleaning table, characterized in that, Comprising, a main body base (1) and a plurality of guide sheet cleaning units (2); The guide sheet cleaning unit (2) includes a first fixing base (21) and a second fixing base (22) respectively used for fixing the film shaft, and a cleaning shaft roller (23) for closely adhering to and cleaning the film; The first fixing base (21) is arranged on one side of the main body base (1), the second fixing base (22) is arranged on the other side of the main body base (1), and the cleaning shaft roller (23) is arranged between the first fixing base (21) and the second fixing base (22); The first fixing base (21) and / or the second fixing base (22) are also used to drive the film to rotate.

2. The film guide cleaning table according to claim 1, wherein It further includes a background light source (3), and the background light source (3) is arranged on the main body base (1), between the first fixing base (21) and the second fixing base (22), and at the downstream station of the cleaning shaft roller (23), for illuminating the cleaned film.

3. A film guiding and cleaning table according to claim 1, characterized in that, The cleaning shaft roller (23) includes at least two adjacent shaft rollers, and the shaft rollers include a silicone outer layer with adhesiveness, and the film passes through the gap between the shaft rollers and contacts the shaft rollers.

4. A film guide cleaning table according to claim 1, characterized in that, It further includes a master control button and individual control buttons (5), the master control button is used to control the start and stop of all the guide sheet cleaning units (2), there are a plurality of the individual control buttons (5), corresponding to the guide sheet cleaning units (2) one by one, and individually control the corresponding guide sheet cleaning unit (2).

5. A film guide cleaning table according to claim 1, characterized in that, The plurality of guide sheet cleaning units (2) are arranged in a staggered manner for convenient installation and disassembly of the film.

6. The film guide cleaning table according to claim 1, characterized in that, The main body base (1) includes a flat base (11) and a vertical base (12), and the guide sheet cleaning unit (2) is arranged on the vertical surface of the vertical base (12).

7. A film guiding and cleaning table according to any one of claims 1-6, characterized in that The first fixing base (21) and the second fixing base (22) respectively include a guide shaft (25), and the first fixing base (21) and / or the second fixing base (22) are also provided with a power transmission mechanism (24) connecting the guide shaft (25).

8. A film guiding and cleaning table according to claim 7, characterized in that, The power transmission mechanism (24) includes a motor transmission cover, a motor, a belt and a rotating bearing, the belt connects the motor and the rotating bearing respectively, the rotating bearing connects the guide shaft (25), and the motor transmission cover is used to cover the motor, the belt and the transmission bearing.

9. A film guiding and cleaning table according to claim 7, characterized in that, It further includes an intelligent motor controller (6) for controlling the slow start and stop, speed adjustment and timed stop of the power transmission mechanism (24).

10. A film guiding and cleaning table according to claim 8, characterized in that, The power transmission mechanism (24) also includes a transmission tension adjustment mechanism (26) for adjusting the tension degree of the belt.

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