Bent thick-wall pipe machining device facilitating feeding and discharging

Through integrated loading and unloading devices, the servo motor and cylinder drive is used to solve the problem of low loading and unloading efficiency of existing bending thick-walled pipe processing devices, and achieve rapid loading and unloading and efficient production.

CN223171683UActive Publication Date: 2025-08-01WUXI LONGXIAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202422245137.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing bending thick-walled pipe processing device has a complex structure, resulting in low loading and unloading operation efficiency and affecting production efficiency.

Method used

The integrated feeding and unloading device is adopted, including a feed roller driven by a servo motor and a cylinder-driven installation rod. Through belt transmission and guide wheel guidance, the thick-walled pipe is achieved stably conveyed and accurate processing, and the cylinder is used to push the installation rod up to complete the unloading.

Benefits of technology

It realizes the rapid loading and unloading of the equipment, reduces the work burden of the producer, improves the production efficiency of the equipment, and facilitates normal use.

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    Figure CN223171683U_ABST
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Abstract

The utility model relates to the technical field of bent thick-wall pipe machining, in particular to a bent thick-wall pipe machining device facilitating feeding and discharging, which comprises a machining table, supporting feet are fixedly connected to the lower surface of the machining table, an installation hoop is fixedly connected to the lower surface of the machining table, a control motor is installed in the installation hoop, and a control rod is installed in the control motor. The driving end of the control motor penetrates through the machining table, the driving end of the control motor is fixedly connected with a machining rod, a feeding device is arranged on the surface of the machining table and comprises a feeding roller, the feeding roller is rotationally connected with the upper surface of the machining table, the axis of the feeding roller is fixedly connected with a transmission wheel, and the transmission wheel is rotationally connected with the feeding roller. The lower surface of the machining table is fixedly connected with a stabilizing base. According to the scheme, feeding and discharging operation of equipment is effectively integrated, rapid feeding and discharging of the equipment can be conveniently achieved, the workload of producers is reduced, the production efficiency of the equipment is improved, and normal use of the equipment is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of thick-walled pipe bending processing, in particular to a thick-walled pipe bending processing device convenient for loading and unloading. Background Technique

[0002] A thick-walled bent pipe is a pipe with a relatively thick pipe wall after bending processing. The thick-walled pipe itself has relatively high strength and load-bearing capacity. After bending treatment, it can meet the requirements of specific engineering structures. Thick-walled bent pipes are widely used in fields such as petrochemical industry, machinery manufacturing, and construction engineering. With the development of society, a large number of thick-walled pipe bending processing devices have been put into use.

[0003] Existing technologies such as the utility model with the publication number of CN213103931U disclose a pipe bending processing device, which includes a fixed seat, a support plate, a pressing mechanism, a working turntable, a main roller and an auxiliary roller; the support feet are arranged on the fixed seat and connected to the support plate, the first rotating shaft is rotatably arranged on the fixed seat and connected to the working turntable, and a driven gear is arranged on the first rotating shaft; the second rotating shaft is rotatably arranged on the support plate, and a driving gear is arranged on the second rotating shaft; the driven gear and the driving gear are connected by a chain drive; the output shaft of the motor is connected to the second rotating shaft; the T-shaped slide bar is arranged on the movable plate and slidably connected to the support plate; the locking screw passes through the first fixing block and is threadedly connected to the support plate; the slider is slidably arranged on the first fixing member; the threaded rod is rotatably arranged on the second fixing block and threadedly connected to the third fixing block. By replacing the driving roller and the auxiliary roller on the working turntable, the utility model can process and bend pipes with a variety of different apertures and models, with a wider processing range and convenient maintenance.

[0004] At present, most devices have complex structures. When the device is loading and unloading materials, the user needs to frequently pick up pipes, resulting in low operation efficiency, affecting the production efficiency of the device, and being not conducive to the use of the device. Therefore, improvements are needed. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages in the existing technology that most devices have complex structures. When the device is loading and unloading materials, the user needs to frequently pick up pipes, resulting in low operation efficiency, affecting the production efficiency of the device, and being not conducive to the use of the device, and to propose a thick-walled pipe bending processing device convenient for loading and unloading.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a bent thick-walled pipe processing device that is convenient for loading and unloading, comprising a processing table, the lower surface of the processing table is fixedly connected with a support leg, the lower surface of the processing table is fixedly connected with a mounting hoop, a control motor is installed inside the mounting hoop, the driving end of the control motor passes through the processing table, the driving end of the control motor is fixedly connected with a processing rod, a loading device is provided on the surface of the processing table, the loading device comprises a feed roller, the feed roller is rotatably connected to the upper surface of the processing table, the axis of the feed roller is fixedly connected with a transmission wheel, the lower surface of the processing table is fixedly connected with a stabilizing seat, the stabilizing seat A servo motor is fixedly connected to the surface of the seat, and a driving end of the servo motor is fixedly connected to a control wheel, and a belt is connected to the control wheel and the transmission wheel. A blanking device is provided on the upper surface of the processing table, and the blanking device includes a mounting rod, and the mounting rod is slidably connected to the inner wall of the processing table. One side of the mounting rod is rotatably connected to a pressure rod, and the side of the mounting rod close to the pressure rod is fixedly connected to a guide frame, and the cross-section of the guide frame is trapezoidal, which is convenient for guiding the blanking of the bent thick-walled pipe after processing. This solution effectively integrates the loading and unloading operations of the equipment, facilitates the rapid loading and unloading of the equipment, reduces the workload of the producer, and improves the production efficiency of the equipment, which is convenient for the normal use of the equipment.

[0007] Preferably, a positioning rod is fixedly connected to the upper surface of the processing table, and a guide wheel is rotatably connected to the positioning rod, which effectively guides and stabilizes the thick-walled tube.

[0008] Preferably, the longitudinal section of the positioning rod is n-shaped, and there are two positioning rods and guide wheels, which are mirror-imaged to facilitate normal use of the equipment.

[0009] Preferably, there are eight feed rollers, each of which is evenly spaced. When a servo motor is activated, its drive end drives a control wheel to rotate. The control wheel, in turn, drives a transmission wheel via a belt, which in turn rotates the feed rollers. The eight feed rollers cooperate to stably convey the thick-walled tube forward. Driven by the feed rollers, the thick-walled tube enters the processing area. Two guide wheels guide and stabilize the thick-walled tube, ensuring that it accurately enters the processing position. When the control motor is activated, its drive end drives the processing rod to bend the thick-walled tube.

[0010] Preferably, the cross section of the stabilizing seat is L-shaped, and one end of the stabilizing seat is rounded.

[0011] Preferably, a cylinder is fixedly connected to the lower surface of the processing table, and the output end of the cylinder is fixedly connected to the lower surface of the mounting rod. After the processing is completed, the cylinder is started. The output end of the cylinder pushes the mounting rod upward. The pressing rod and the guide frame on one side of the mounting rod rise accordingly. The pressing rod lifts the processed thick-walled bent pipe from the processing position. When the thick-walled bent pipe slides down from the inclined surface of the guide frame onto the inclined guide rod, the thick-walled bent pipe is then smoothly unloaded from the processing table, completing the blanking operation.

[0012] Preferably, a support rod is fixedly connected to the upper surface of the processing table. One end of the support rod away from the processing table is fixedly connected to a connecting rod. One side of the connecting rod is fixedly connected to an inclined guide rod, which is convenient for guiding the thick-walled pipe after processing to be blanked.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0014] 1. In the present utility model, the servo motor is started, and the driving end of the servo motor drives the control wheel to rotate. The control wheel drives the driving wheel to rotate through the belt, and then the feeding roller rotates. The eight feeding rollers cooperate with each other to stably convey the thick-walled pipe forward. The thick-walled pipe enters the processing area driven by the feeding roller. The two guide wheels play a guiding and stabilizing role for the thick-walled pipe to ensure that the thick-walled pipe accurately enters the processing position. The control motor is started, and its driving end drives the processing rod to bend the thick-walled pipe. After the processing is completed, the cylinder is started. The output end of the cylinder pushes the mounting rod upward. The pressing rod and the guide frame on one side of the mounting rod rise accordingly. The pressing rod lifts the processed thick-walled bent pipe from the processing position. When the thick-walled bent pipe slides down from the inclined surface of the guide frame onto the inclined guide rod, the thick-walled bent pipe is then smoothly unloaded from the processing table, completing the blanking operation. This solution effectively integrates the loading and unloading operations of the equipment, facilitating the rapid loading and unloading of the equipment, reducing the work burden of the producer, and improving the production efficiency of the equipment, facilitating the normal use of the equipment. Description of the Drawings

[0015] Figure 1 is a three-dimensional structural schematic diagram of a thick-walled bent pipe processing device for facilitating loading and unloading proposed by the present utility model;

[0016] Figure 2 is in a thick-walled bent pipe processing device for facilitating loading and unloading proposed by the present utility model Figure 1 structural schematic diagram of part A;

[0017] Figure 3 is a bottom view structural schematic diagram of a thick-walled bent pipe processing device for facilitating loading and unloading proposed by the present utility model;

[0018] Figure 4 is in a thick-walled bent pipe processing device for facilitating loading and unloading proposed by the present utility model Figure 3 structural schematic diagram of part B;

[0019] Figure 5 The utility model provides a side structural schematic diagram of a bent thick-walled pipe processing device which is convenient for loading and unloading.

[0020] Legend:

[0021] 1. Processing table; 2. Support foot; 3. Control motor; 4. Mounting hoop; 5. Processing rod; 6. Loading device; 61. Positioning rod; 62. Guide wheel; 63. Feed roller; 64. Transmission wheel; 65. Belt; 66. Control wheel; 67. Servo motor; 68. Stabilizing seat; 7. Unloading device; 71. Mounting rod; 72. Guide frame; 73. Pressure rod; 74. Connecting rod; 75. Support rod; 76. Guide rod; 77. Cylinder. DETAILED DESCRIPTION

[0022] See also Figures 1-5 The utility model provides a technical solution: a bending thick-walled pipe processing device that is convenient for loading and unloading, comprising a processing table 1, a support leg 2 is fixedly connected to the lower surface of the processing table 1, a mounting hoop 4 is fixedly connected to the lower surface of the processing table 1, a control motor 3 is installed inside the mounting hoop 4, the driving end of the control motor 3 passes through the processing table 1, the driving end of the control motor 3 is fixedly connected to the processing rod 5, a loading device 6 is provided on the surface of the processing table 1, the loading device 6 includes a feed roller 63, the feed roller 63 is rotatably connected to the upper surface of the processing table 1, the axis of the feed roller 63 is fixedly connected to a transmission wheel 64, the lower surface of the processing table 1 is fixedly connected to a stabilizing seat 68, and the surface of the stabilizing seat 68 is fixedly connected to a servo Servo motor 67, the driving end of servo motor 67 is fixedly connected with control wheel 66, and the control wheel 66 and the transmission wheel 64 are connected with belt 65 for transmission. The upper surface of processing table 1 is provided with unloading device 7, and unloading device 7 comprises mounting rod 71, and mounting rod 71 is slidably connected with the inner wall of processing table 1, and one side of mounting rod 71 is rotatably connected with pressure rod 73, and the side of mounting rod 71 close to pressure rod 73 is fixedly connected with guide frame 72, and the cross section of guide frame 72 is trapezoidal, which is convenient for guiding the unloading of bent thick-walled pipes after processing. This scheme effectively integrates the loading and unloading operations of equipment, facilitates the rapid loading and unloading of equipment, reduces the workload of producers, improves the production efficiency of equipment, and facilitates the normal use of equipment.

[0023] Preferably, a positioning rod 61 is fixedly connected to the upper surface of the processing table 1, and a guide wheel 62 is rotatably connected to the positioning rod 61, which effectively guides and stabilizes the thick-walled pipe.

[0024] Preferably, the longitudinal section of the positioning rod 61 is n-shaped, and there are two positioning rods 61 and two guide wheels 62. The two positioning rods 61 and guide wheels 62 are mirror-imaged to facilitate normal use of the equipment.

[0025] Preferably, the number of the feeding rollers 63 is eight, and the eight feeding rollers 63 are arranged at equal intervals. The servo motor 67 is started, and the driving end of the servo motor 67 drives the control wheel 66 to rotate. The control wheel 66 drives the driving wheel 64 to rotate through the belt 65, and then the feeding rollers 63 rotate. The eight feeding rollers 63 cooperate with each other to stably convey the thick-walled pipe forward. The thick-walled pipe enters the processing area driven by the feeding rollers 63. The two guide wheels 62 play a guiding and stabilizing role for the thick-walled pipe to ensure that the thick-walled pipe accurately enters the processing position. The control motor 3 is started, and its driving end drives the processing rod 5 to bend the thick-walled pipe.

[0026] Preferably, the cross section of the stabilizing seat 68 is L-shaped, and one end of the stabilizing seat 68 is rounded.

[0027] Preferably, a cylinder 77 is fixedly connected to the lower surface of the processing table 1, and the output end of the cylinder 77 is fixedly connected to the lower surface of the mounting rod 71. After the processing is completed, the cylinder 77 is started. The output end of the cylinder 77 pushes the mounting rod 71 to move upward. The pressing rod 73 and the guide frame 72 on one side of the mounting rod 71 rise accordingly. The pressing rod 73 lifts the bent thick-walled pipe after processing from the processing position. The bent thick-walled pipe slides down from the inclined surface of the guide frame 72 onto the inclined guide rod 76, and then the bent thick-walled pipe is smoothly unloaded from the processing table 1 to complete the blanking operation.

[0028] Preferably, a support rod 75 is fixedly connected to the upper surface of the processing table 1. One end of the support rod 75 away from the processing table 1 is fixedly connected to a connecting rod 74. One side of the connecting rod 74 is fixedly connected to an inclined guide rod 76 to facilitate guiding the thick-walled pipe after processing for blanking.

[0029] Working principle: The servo motor 67 is started, and the driving end of the servo motor 67 drives the control wheel 66 to rotate. The control wheel 66 drives the driving wheel 64 to rotate through the belt 65, and then the feeding rollers 63 rotate. The eight feeding rollers 63 cooperate with each other to stably convey the thick-walled pipe forward. The thick-walled pipe enters the processing area driven by the feeding rollers 63. The two guide wheels 62 play a guiding and stabilizing role for the thick-walled pipe to ensure that the thick-walled pipe accurately enters the processing position. The control motor 3 is started, and its driving end drives the processing rod 5 to bend the thick-walled pipe. After the processing is completed, the cylinder 77 is started. The output end of the cylinder 77 pushes the mounting rod 71 to move upward. The pressing rod 73 and the guide frame 72 on one side of the mounting rod 71 rise accordingly. The pressing rod 73 lifts the bent thick-walled pipe after processing from the processing position. The bent thick-walled pipe slides down from the inclined surface of the guide frame 72 onto the inclined guide rod 76, and then the bent thick-walled pipe is smoothly unloaded from the processing table 1 to complete the blanking operation. This solution effectively integrates the loading and unloading operations of the equipment, facilitates the rapid loading and unloading of the equipment, reduces the work burden of the producer, improves the production efficiency of the equipment, and facilitates the normal use of the equipment.

Claims

1. A bending and thick-walled pipe processing device convenient for loading and unloading, including a processing table (1), a support foot (2) is fixedly connected to the lower surface of the processing table (1), an installation hoop (4) is fixedly connected to the lower surface of the processing table (1), a control motor (3) is installed inside the installation hoop (4), the driving end of the control motor (3) penetrates through the processing table (1), and the driving end of the control motor (3) is fixedly connected to a processing rod (5), characterized in that: The surface of the processing table (1) is provided with a feeding device (6). The feeding device (6) includes a feeding roller (63). The feeding roller (63) is rotatably connected to the upper surface of the processing table (1). A transmission wheel (64) is fixedly connected to the axis of the feeding roller (63). A stabilizing seat (68) is fixedly connected to the lower surface of the processing table (1). A servo motor (67) is fixedly connected to the surface of the stabilizing seat (68). A control wheel (66) is fixedly connected to the driving end of the servo motor (67). A belt (65) is connected between the control wheel (66) and the transmission wheel (64). The upper surface of the processing table (1) is provided with a discharging device (7). The discharging device (7) includes a mounting rod (71). The mounting rod (71) is slidably connected to the inner wall of the processing table (1). A pressing rod (73) is rotatably connected to one side of the mounting rod (71). A guide frame (72) is fixedly connected to the side of the mounting rod (71) close to the pressing rod (73).

2. The processing device for bent thick-walled pipes facilitating loading and unloading according to claim 1, wherein: A positioning rod (61) is fixedly connected to the upper surface of the processing table (1). A guide wheel (62) is rotatably connected to the positioning rod (61).

3. The processing device for bent thick-walled pipes facilitating loading and unloading according to claim 2, wherein: The longitudinal section of the positioning rod (61) is in the shape of 'n'. The number of the positioning rods (61) and the guide wheels (62) is two. The two positioning rods (61) and the guide wheels (62) are arranged in a mirror image.

4. The processing device for bent thick-walled pipes facilitating loading and unloading according to claim 1, wherein: The number of the feeding rollers (63) is eight. The eight feeding rollers (63) are arranged at equal intervals.

5. The processing device for bent thick-walled pipes facilitating loading and unloading according to claim 1, wherein: The cross-section of the stabilizing seat (68) is in the shape of 'L'. One end of the stabilizing seat (68) is rounded.

6. The processing device for bent thick-walled pipes that facilitates loading and unloading according to claim 1, wherein: A cylinder (77) is fixedly connected to the lower surface of the processing table (1). The output end of the cylinder (77) is fixedly connected to the lower surface of the mounting rod (71).

7. The processing device for bent thick-walled pipes facilitating loading and unloading according to claim 1, wherein: A support rod (75) is fixedly connected to the upper surface of the processing table (1). One end of the support rod (75) far from the processing table (1) is fixedly connected to a connecting rod (74). A guide rod (76) which is inclined is fixedly connected to one side of the connecting rod (74).

Citation Information

Patent Citations

  • Bent pipe machining device

    CN213103931U