Full-automatic metal hook knife forming machine
Through the design of a fully automatic metal hook molding machine, the automated and standardized production of metal hooks is realized, solving the problems of low efficiency, poor consistency and high cost in traditional handmade production, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422440158.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Traditional handmade metal hook knives have low production efficiency, poor product consistency and high cost, making it difficult to meet the needs of large-scale industrial production.
A fully automatic metal hook molding machine is designed, using a multi-stage forming mechanism and correction mechanism to achieve standardized manufacturing of metal hooks through automated production, including a series of automated processes such as feeding, cutting, forming and discharge.
It significantly improves the production efficiency and product quality of metal hook knives, while reducing production costs.
Smart Images
Figure CN223171807U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a molding machine, in particular to a molding machine for a metal hook knife. Background Art
[0002] In the textile, sewing and related industries, the metal hook knife, as an important auxiliary tool, is widely used in the process of yarn processing, especially in the scenario of precisely cutting yarn on a yarn wheel. Due to its unique shape and function, such tools are usually called knotting knives, yarn cutting knives or wire cutting hook knives, and they play an indispensable role in improving production efficiency and ensuring yarn quality. At present, the vast majority of metal hook knives on the market still adopt the traditional manual manufacturing method. This manufacturing method relies on experienced craftsmen to complete through a series of complex technological steps such as forging, grinding and shaping. The advantage of manual manufacturing is that it can flexibly adjust the shape, angle and sharpness of the tool to meet the cutting requirements of different yarn materials and yarn wheel structures. However, with the rapid development of industrialization and the popularization of automation technology, the traditional manual manufacturing method gradually exposes its limitations: 1. Low production efficiency: The manual manufacturing process is cumbersome and time-consuming, making it difficult to meet the needs of large-scale production; 2. Poor consistency: Since manual manufacturing relies on the skills and experience of craftsmen, there may be significant differences in the size, shape and sharpness of the knives in different batches or within the same batch, affecting the use effect. 3. High cost: The labor cost of manual manufacturing is high, and with the increase in labor costs, the manufacturing cost of the knives also increases. Summary of the Invention
[0003] In view of the deficiencies existing in the technology, the utility model innovatively provides a fully automatic metal hook knife molding machine.
[0004] This fully automatic metal hook cutter forming machine includes a machine base and a traction mechanism, and is characterized in that: an inlet seat is arranged in front of the traction mechanism, and the inlet seat has an inlet through hole; a hook cutter forming die is arranged in front of the inlet seat, and the hook cutter forming die is installed on the machine base. The hook cutter forming die includes an annular part forming die and a hook part forming die. The annular part forming die has four annular part support surfaces, and the hook part forming die has one hook part support surface; a first forming mechanism is arranged in front of the inlet seat. The first forming mechanism includes a cutting knife, a first forming press die and a first die base. The cutting knife and the first forming press die are installed on the first die base. The first die base is slidably arranged. The cutting knife can cooperate with the inlet seat for cutting. The first forming press die can press the metal wire to be bent on the annular part forming die; a second forming mechanism is arranged in front of the first forming mechanism. The second forming mechanism includes a second forming press die and a second die base. The second forming press die is installed on the second die base. The second die base is slidably arranged. The second forming press die is located above the hook cutter forming die. The second forming press die can press the metal wire above the annular part forming die and the hook part forming die; a third forming mechanism is arranged below the first forming mechanism. The third forming mechanism includes a third forming press die and a third die base. The third forming press die is installed on the third die base. The third die base is slidably arranged. The third forming press die has a first forming notch, and the first forming notch can press the metal wire on the first forming angle of the annular part forming die; a fourth forming mechanism is arranged in front of the third forming mechanism. The fourth forming mechanism includes a fourth forming press die and a fourth die base. The fourth forming press die is installed on the fourth die base. The fourth die base is slidably arranged. The fourth forming press die has a second forming notch, and the second forming notch can press the metal wire on the other forming angle of the annular part forming die; a fifth forming mechanism is arranged in front of the hook part forming die. The fifth forming mechanism includes a fifth forming press die and a fifth die base. The fifth forming press die is installed on the fifth die base. The fifth die base is slidably arranged. A step part higher than the hook part support surface is arranged at the front end of the hook part forming die. The fifth forming press die can move above the step part and press the front end of the metal wire upward to be bent.
[0005] A blanking mechanism is installed on the machine base. The blanking mechanism includes a blanking rod and a blanking driving mechanism for driving the blanking rod to move in and out. The blanking rod can push out the metal hook cutter on the hook cutter forming die.
[0006] A rotatable first cam, third cam, fourth cam and fifth cam are installed on the machine base; the first die base is connected to a first roller, and the first roller is slidably arranged in the front cam groove of the first cam; the second die base is connected to a second roller, and the second roller is slidably arranged in the back cam groove of the first cam; the third die base is connected to a third roller, and the third roller is slidably arranged in the third cam groove of the third cam; the fourth die base is connected to a fourth roller, and the fourth roller is slidably arranged in the fourth cam groove of the fourth cam; the fifth die base is connected to a fifth roller, and the fifth roller is slidably arranged in the fifth cam groove of the fifth cam.
[0007] The first cam is rotatably installed on the machine base through a first wheel shaft, and a first sprocket is installed on the first wheel shaft; the third cam is rotatably installed on the machine base through a third wheel shaft, and a third sprocket is installed on the third wheel shaft; the fourth cam is rotatably installed on the machine base through a fourth wheel shaft, and a fourth sprocket is installed on the fourth wheel shaft; the fifth cam is rotatably installed on the machine base through a fifth wheel shaft, and a fifth sprocket is installed on the fifth wheel shaft; a chain is wound around the first sprocket, third sprocket, fourth sprocket and fifth sprocket, and the chain is in transmission connection with a forming power source.
[0008] The traction mechanism includes an upper traction wheel, a lower traction wheel and a traction power source. The upper traction wheel is installed on an upper wheel shaft, the upper wheel shaft is rotatably installed on the machine base, the lower traction wheel is installed on a lower wheel shaft, the lower wheel shaft is rotatably installed on the machine base, a lower gear is installed on the lower wheel shaft, an upper gear is installed on the upper wheel shaft, the upper gear is engaged with the lower gear, and the lower wheel shaft or the upper wheel shaft is in transmission connection with the traction power source.
[0009] A horizontal correction mechanism is arranged behind the traction mechanism. The horizontal correction mechanism includes a horizontal correction seat and a plurality of horizontal correction wheels. The plurality of horizontal correction wheels are horizontally installed on the horizontal correction seat. The plurality of horizontal correction wheels are divided into left and right rows, and the horizontal correction wheels in the two rows are staggered front and back.
[0010] A vertical correction mechanism is arranged behind the traction mechanism. The vertical correction mechanism includes a vertical correction seat and a plurality of vertical correction wheels. The plurality of vertical correction wheels are vertically installed on the vertical correction seat. The plurality of vertical correction wheels are divided into upper and lower rows, and the vertical correction wheels in the two rows are staggered front and back.
[0011] According to a full-automatic metal hook cutter forming machine provided by the present invention, a metal hook cutter manufacturing technology capable of realizing automatic and standardized production can significantly improve the production efficiency and product quality of metal hook cutters, and at the same time reduce production costs. Description of the Drawings
[0012] Figure 1This is the front view of the present utility model;
[0013] Figure 2 This is a partial schematic view of the present utility model Figure 1 ;
[0014] Figure 3 This is a partial schematic view of the present utility model Figure 2 ;
[0015] Figure 4 This is the rear view of the present utility model (the base is hidden);
[0016] Figure 5 This is a schematic diagram of the forming die and the forming press die;
[0017] Figure 6 This is a schematic diagram of the metal hook knife. Detailed implementation method
[0018] As [[ID=3D]] Figure 6 shown, the metal hook knife B includes a ring part B1 and a hook part B2. This fully automatic metal hook knife forming machine is used to manufacture the metal hook knife B with this structure.
[0019] As Figure 1 shown, this fully automatic metal hook knife forming machine includes a base 1 and a traction mechanism 2. The traction mechanism 2 is used to pull the metal wire A, which is the material for making the metal hook knife B, forward. As Figure 2 shown, a feeding base 3 is provided in front of the traction mechanism 2. The feeding base 3 has a feeding through hole 30, and the metal wire passes through the feeding through hole 30; As Figure 3 shown, a hook knife forming die 9 is provided in front of the feeding base 3. The hook knife forming die 9 is installed on the base 1. As shown in Fig. 5, the hook knife forming die 9 includes a ring part forming die 90 and a hook part forming die 91. The ring part forming die 90 has four ring part supporting surfaces (the four surfaces of the pillar), and the hook part forming die 91 has one hook part supporting surface; The rear half of the metal wire A is wound around the ring part forming die 90 to form the ring part B1, and the front half of the metal wire A is pressed on the hook part forming die 91 to form the hook part B2.
[0020] In order to form such a metal hook knife B, as Figure 3 and Figure 5As shown, a first forming mechanism 4 is provided in front of the feed seat 3. The first forming mechanism 4 includes a cutting knife 40, a first forming die 41 and a first die seat 42. The cutting knife 40 and the first forming die 41 are installed on the first die seat 42, and the first die seat 42 is slidingly arranged. During forming, driven by a power source, the first die seat 42 slides, so that the cutting knife 40 cooperates with the feed seat 3 to cut a section of the metal wire A. At the same time, the first forming die 41 moves downward to bend the metal wire A onto the ring forming die 90. A second forming mechanism 5 is provided in front of the first forming mechanism 4, and the second forming mechanism 5 includes a second forming die 51 and a second die base 50. The second forming die 51 is installed on the second die base 50, and the second die base 50 is slidingly arranged. The second forming die 51 is located above the hook knife forming die 9; when the first die base 42 slides, the second die base 50 slides downward, driving the second forming die 51 to move downward, pressing the metal wire above the ring forming die 90 and the hook forming die 91. Since the front end of the hook forming die 91 is provided with a step portion 92 higher than the hook support surface, under the action of the step portion 92, the front end of the metal wire A will be tilted upward to initially form a bent hook. Below the first forming mechanism 4 is a third forming mechanism 6, which includes a third forming die 61 and a third die holder 60. The third forming die 61 is mounted on the third die holder 60, which is slidable. As shown in Figure 5, the third forming die 61 has a first forming notch 610. After the metal wire A is pressed down by the first forming die 41, the first forming notch 610 of the third forming die 61 presses the metal wire against the first forming corner of the ring forming die 90. A fourth forming mechanism 7 is provided in front of the third forming mechanism 6. The fourth forming mechanism 7 includes a fourth forming die 71 and a fourth die holder 70. The fourth forming die 71 is mounted on the fourth die holder 70, which is slidable. The fourth forming die 71 has a second forming notch 710. After the third forming die 61 completes the pressing, the second forming notch 710 of the fourth forming die 71 presses the metal wire against the other forming corner of the ring forming die 90. In this way, the ring portion B1 of the metal hook B is formed.
[0021] like Figure 3 As shown, a fifth forming mechanism 8 is provided in front of the hook forming die 91. The fifth forming mechanism 8 includes a fifth forming die 81 and a fifth die base 80. The fifth forming die 81 is installed on the fifth die base 80, and the fifth die base 80 is slidingly arranged. The front end of the hook forming die 91 is provided with a step portion 92 higher than the hook support surface. When the front end of the metal wire A is tilted upward, the fifth forming die 81 moves above the step portion and bends the front end of the metal wire A upward again, forming a 90° angle at the front end of the metal wire A, thereby completing the forming work of the metal hook knife B.
[0022] In order to automatically remove the formed metal cutter B from the cutter forming die 9, a blanking mechanism is installed on the machine base 1. As shown in Figure 5, the blanking mechanism includes a blanking rod 19 and a blanking drive mechanism (cam structure, cylinder, motor, etc.) for driving the blanking rod 19 to move in and out. Through the drive of the blanking drive mechanism, the blanking rod 19 can push out the metal cutter B on the cutter forming die 9, thus completing automatic discharging.
[0023] In order to drive the cutting knife 40 and each pressing die to act, as Figure 3 and Figure 4 shown, a rotatable first cam 45, third cam 64, fourth cam 74 and fifth cam 84 are installed on the machine base 1; the first die holder 42 is connected to the first roller 44, and the first roller 44 is slidably arranged in the front cam groove 450 of the first cam 45; the second die holder 50 is connected to the second roller 53, and the second roller 53 is slidably arranged in the rear cam groove 451 of the first cam 45. Thus, by driving the first cam 45 to rotate, the first die holder 42 and the second die holder 50 can be driven to slide. When the first die holder 42 moves, the cutting knife 40 and the first forming pressing die 41 are driven to act. When the second die holder 50 moves, the second forming pressing die 51 is driven to act. The third die holder 60 is connected to the third roller 63, and the third roller 63 is slidably arranged in the third cam groove 640 of the third cam 64. Thus, by driving the third cam 64, the third die holder 60 can be driven to move, so as to drive the third forming pressing die 61 to act. The fourth die holder 70 is connected to the fourth roller 73, and the fourth roller 73 is slidably arranged in the fourth cam groove 740 of the fourth cam 74. Thus, by driving the fourth cam 74 to rotate, the fourth die holder 70 can be driven to move, so as to drive the fourth forming pressing die 71 to move; the fifth die holder 80 is connected to the fifth roller 83, and the fifth roller 83 is slidably arranged in the fifth cam groove 840 of the fifth cam 84. Thus, by driving the fifth cam 84 to rotate, the fifth die holder 80 can be driven to move, so as to drive the fifth forming pressing die 81 to move.
[0024] In order to drive all the cams to rotate when only one forming power source 88 is adopted, as shown in Figure 4, in the present utility model, the first cam 45 is rotatably mounted on the machine base 1 through the first wheel shaft 46, and a first sprocket 47 is mounted on the first wheel shaft 46; the third cam 64 is rotatably mounted on the machine base 1 through the third wheel shaft 65, and a third sprocket 66 is mounted on the third wheel shaft 65; the fourth cam 74 is rotatably mounted on the machine base 1 through the fourth wheel shaft 75, and a fourth sprocket 76 is mounted on the fourth wheel shaft 75; the fifth cam 84 is rotatably mounted on the machine base 1 through the fifth wheel shaft 85, and a fifth sprocket 86 is mounted on the fifth wheel shaft 85; a chain 18 is wound around the first sprocket 47, the third sprocket 66, the fourth sprocket 76, and the fifth sprocket 86, and the chain 18 is in transmission connection with the forming power source 88. Through this structure, the forming power source 88 drives the chain 18 to drive all the sprockets to rotate, and then can drive all the cams to rotate. That is to say, when only one forming power source 88 is adopted, the cutting and all the die pressing actions can be completed, thus greatly saving costs.
[0025] As shown in Figure 2, the traction mechanism 2 of the present utility model includes an upper traction wheel 21, a lower traction wheel 20, and a traction power source 22. The upper traction wheel 21 is mounted on the upper wheel shaft 210, and the upper wheel shaft 210 is rotatably mounted on the machine base 1. The lower traction wheel 20 is mounted on the lower wheel shaft 200, and the lower wheel shaft 200 is rotatably mounted on the machine base 1. A lower gear 201 is mounted on the lower wheel shaft 200, and an upper gear 211 is mounted on the upper wheel shaft 210. The upper gear 211 meshes with the lower gear 201, and the lower wheel shaft 200 or the upper wheel shaft 210 is in transmission connection with the traction power source 22. Through the drive of the traction power source 22, the upper traction wheel 21 and the lower traction wheel 20 rotate synchronously, thereby pulling the wire A forward.
[0026] In order to correct the position of the wire A in the horizontal direction and always keep it straight, as Figure 2 shown, a horizontal correction mechanism 10 is provided behind the traction mechanism 2. The horizontal correction mechanism 10 includes a horizontal correction seat 100 and a plurality of horizontal correction wheels 101. The plurality of horizontal correction wheels 101 are horizontally mounted on the horizontal correction seat 100. The plurality of horizontal correction wheels 101 are divided into left and right rows, and the horizontal correction wheels 101 in the two rows are staggered front and back. The wire A passes between the two rows of horizontal correction wheels 101. Since the horizontal correction wheels 101 in the two rows are staggered front and back, the wire A can be corrected in the horizontal direction.
[0027] Similarly, in order to correct the position of the wire A in the vertical direction and always keep it straight, as Figure 2As shown in the figure, a vertical correction mechanism 11 is provided behind the traction mechanism 2. The vertical correction mechanism 11 includes a vertical correction base 110 and a number of vertical correction wheels 111. The number of vertical correction wheels 111 are vertically installed on the vertical correction base 110. The number of vertical correction wheels 111 are divided into upper and lower rows, and the vertical correction wheels 111 in the two rows are staggered front and back. The wire A passes between the two rows of vertical correction wheels 101. Since the horizontal correction wheels 101 in the two rows are staggered front and back, the wire A can be corrected in the vertical direction in this way.
Claims
1. A fully automatic metal hook cutter forming machine, comprising a machine base (1) and a traction mechanism (2), characterized in that: In front of the traction mechanism (2), there is a feeding seat (3) which has a feeding through hole (30); in front of the feeding seat (3), there is a hook cutter forming die (9) which is installed on the machine base (1). The hook cutter forming die (9) includes an annular part forming die (90) and a hook part forming die (91). The annular part forming die (90) has four annular part supporting surfaces, and the hook part forming die (91) has one hook part supporting surface; in front of the feeding seat (3), there is a first forming mechanism (4) which includes a cutting knife (40), a first forming press die (41) and a first die base (42). The cutting knife (40) and the first forming press die (41) are installed on the first die base (42), and the first die base (42) is slidably arranged. The cutting knife (40) can cooperate with the feeding seat (3) for cutting, and the first forming press die (41) can bend the metal wire on the annular part forming die (90); in front of the first forming mechanism (4), there is a second forming mechanism (5) which includes a second forming press die (51) and a second die base (50). The second forming press die (51) is installed on the second die base (50), and the second die base (50) is slidably arranged. The second forming press die (51) is located above the hook cutter forming die (9), and the second forming press die (51) can press the metal wire above the annular part forming die (90) and the hook part forming die (91); below the first forming mechanism (4), there is a third forming mechanism (6) which includes a third forming press die (61) and a third die base (60). The third forming press die (61) is installed on the third die base (60), and the third die base (60) is slidably arranged. The third forming press die (61) has a first forming notch (610), and the first forming notch (610) can press the metal wire on the first forming angle of the annular part forming die (90); in front of the third forming mechanism (6), there is a fourth forming mechanism (7) which includes a fourth forming press die (71) and a fourth die base (70). The fourth forming press die (71) is installed on the fourth die base (70), and the fourth die base (70) is slidably arranged. The fourth forming press die (71) has a second forming notch (710), and the second forming notch (710) can press the metal wire on another forming angle of the annular part forming die (90); in front of the hook part forming die (91), there is a fifth forming mechanism (8) which includes a fifth forming press die (81) and a fifth die base (80). The fifth forming press die (81) is installed on the fifth die base (80), and the fifth die base (80) is slidably arranged. At the front end of the hook part forming die (91), there is a step part (92) higher than the hook part supporting surface, and the fifth forming press die (81) can move above the step part and press the front end of the metal wire upward to bend it.
2. The fully automatic metal hook cutter forming machine according to claim 1, wherein: A blanking mechanism is installed on the machine base (1). The blanking mechanism includes a blanking rod (19) and a blanking driving mechanism for driving the blanking rod (19) to move in and out. The blanking rod (19) can push out the metal hook knife (B) on the hook knife forming die (9).
3. A fully automatic metal hook cutter forming machine according to claim 1, characterized in that: A rotatable first cam (45), third cam (64), fourth cam (74) and fifth cam (84) are installed on the machine base (1); the first die holder (42) is connected to the first roller (44), and the first roller (44) is slidably arranged in the front cam groove (450) of the first cam (45); the second die holder (50) is connected to the second roller (53), and the second roller (53) is slidably arranged in the back cam groove (451) of the first cam (45); the third die holder (60) is connected to the third roller (63), and the third roller (63) is slidably arranged in the third cam groove (640) of the third cam (64); the fourth die holder (70) is connected to the fourth roller (73), and the fourth roller (73) is slidably arranged in the fourth cam groove (740) of the fourth cam (74); the fifth die holder (80) is connected to the fifth roller (83), and the fifth roller (83) is slidably arranged in the fifth cam groove (840) of the fifth cam (84).
4. The fully automatic metal hook cutter forming machine according to claim 3, characterized in that: The first cam (45) is rotatably installed on the machine base (1) through the first wheel shaft (46), and a first sprocket (47) is installed on the first wheel shaft (46); the third cam (64) is rotatably installed on the machine base (1) through the third wheel shaft (65), and a third sprocket (66) is installed on the third wheel shaft (65); the fourth cam (74) is rotatably installed on the machine base (1) through the fourth wheel shaft (75), and a fourth sprocket (76) is installed on the fourth wheel shaft (75); the fifth cam (84) is rotatably installed on the machine base (1) through the fifth wheel shaft (85), and a fifth sprocket (86) is installed on the fifth wheel shaft (85); a chain (18) is wound around the first sprocket (47), third sprocket (66), fourth sprocket (76), and fifth sprocket (86), and the chain (18) is in transmission connection with the forming power source (88).
5. A fully automatic metal hooking cutter forming machine according to claim 1, characterized in that: The traction mechanism (2) includes an upper traction wheel (21), a lower traction wheel (20) and a traction power source (22). The upper traction wheel (21) is installed on the upper wheel shaft (210), and the upper wheel shaft (210) is rotatably installed on the machine base (1). The lower traction wheel (20) is installed on the lower wheel shaft (200), and the lower wheel shaft (200) is rotatably installed on the machine base (1). A lower gear (201) is installed on the lower wheel shaft (200), and an upper gear (211) is installed on the upper wheel shaft (210). The upper gear (211) meshes with the lower gear (201), and the lower wheel shaft (200) or the upper wheel shaft (210) is in transmission connection with the traction power source (22).
6. The fully automatic metal hook cutter forming machine according to claim 1, characterized in that: A horizontal correction mechanism (10) is provided behind the traction mechanism (2). The horizontal correction mechanism (10) includes a horizontal correction base (100) and a plurality of horizontal correction wheels (101). The plurality of horizontal correction wheels (101) are horizontally installed on the horizontal correction base (100). The plurality of horizontal correction wheels (101) are divided into two rows, left and right, and the horizontal correction wheels (101) in the two rows are staggered front and back.
7. A fully automatic metal hook cutter forming machine according to claim 1, wherein: A vertical correction mechanism (11) is provided behind the traction mechanism (2). The vertical correction mechanism (11) includes a vertical correction base (110) and a plurality of vertical correction wheels (111). The plurality of vertical correction wheels (111) are vertically installed on the vertical correction base (110). The plurality of vertical correction wheels (111) are divided into two rows, upper and lower, and the vertical correction wheels (111) in the two rows are staggered front and back.