Device for detecting existence of notch after processing small hole in cylindrical surface of pipe fitting

Through the combination of the cord shaft push assembly and the photosensitive sleeve assembly, the automated detection of small holes of pipe fittings is realized, solving the problems of manual detection of fatigue errors and high hardware detection error rates in the prior art, and improving detection efficiency and accuracy.

CN223172170UActive Publication Date: 2025-08-01KUNSHAN YUNCO PRECISION IND TECH
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Patent Information

Application Number
CN202422059316.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-01
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

When the prior art detects whether small holes on the cylindrical surface of pipe fittings are misprocessed, manual detection is prone to fatigue and misjudgment, while hardware detection is limited by focal length and light factors, resulting in high error recognition rate, and lacks efficient automated detection methods.

Method used

The cord shaft push assembly is used to insert the cord shaft into the center hole of the pipe fitting, and the light emitting spectrum of the luminescent unit in the cord shaft made of transparent material is used to generate a photoelectric effect through the flexible photosensitive material of the photosensitive sleeve assembly, and automatically detect whether there are defects in the small hole.

Benefits of technology

It realizes automated and precise detection of small holes in pipe fittings, improves detection efficiency, reduces misjudgment, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A device for detecting whether a hole is formed after a small hole is machined in the cylindrical surface of a pipe fitting comprises a conveying assembly which is obliquely arranged and used for conveying a product, a wick shaft pushing assembly arranged on one side of the lowest end of the conveying assembly, and a photosensitive sleeve assembly arranged on the other side of the lowest end of the conveying assembly. The lamp wick shaft pushing assembly comprises an outer shell, a lamp wick shaft arranged in the outer shell in a sliding mode and a driving mechanism driving the lamp wick shaft to slide, the lamp wick shaft is matched with a center hole of a product, the photosensitive sleeve assembly is provided with an insertion cavity matched with the product, the lamp wick shaft is made of transparent materials, and the lamp wick shaft is made of transparent materials. And a light-emitting unit is arranged in the lamp wick shaft, so that whether the small hole in the pipe fitting is leaked or not can be automatically detected, and the detection efficiency is high.
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Description

Technical Field

[0001] The present application relates to the field of laser processing. Specifically, it relates to a device for detecting whether there are missing holes after small holes are processed on the cylindrical surface of a pipe fitting. Background Art

[0002] Whether it is mechanical processing or laser processing, when mass-producing products with small holes on the cylindrical surface of pipe fittings, there will be a situation where the small holes on the cylindrical surface of the finished pipe are not processed. In the past, such detection errors were generally observed by someone or photographed with a camera for discrimination. Manual inspection is a repetitive and boring task. As the working time accumulates, people's visual perception will become fatigued, resulting in misjudgment. Although camera shooting can avoid people's visual perception fatigue in principle, due to factors such as the shooting focal length of the hardware for the material, the illumination of light, and the rotation delay of the cylinder, there will also be a certain error recognition rate.

[0003] In view of this, those skilled in the art need to develop a device for detecting missing holes in small holes of pipe fittings to address the above technical problems. Utility Model Content

[0004] The main purpose of the present application is to provide a device for detecting whether there are missing holes after small holes are processed on the cylindrical surface of a pipe fitting, realizing automatic detection of whether there are missing holes in the small holes on the pipe fitting, with high detection efficiency.

[0005] To achieve the above purpose, in a first aspect, the present application provides a device for detecting whether there are missing holes after small holes are processed on the cylindrical surface of a pipe fitting, including an inclined conveying component for conveying products, a wick shaft pushing component arranged on one side of the lowest end of the conveying component, and a photosensitive sleeve component arranged on the other side of the lowest end of the conveying component. The wick shaft pushing component includes an outer housing, a wick shaft slidably arranged in the outer housing, and a driving mechanism for driving the sliding of the wick shaft. The wick shaft is matched with the central hole of the product. The photosensitive sleeve component is provided with an insertion cavity matched with the product. The wick shaft is made of a transparent material, and a light-emitting unit is arranged inside the wick shaft.

[0006] Further improved, the photosensitive sleeve component is cylindrical, and the inner wall of the photosensitive sleeve component is curled by a flexible photosensitive material.

[0007] Further improved, the light-emitting unit is embedded in the wick shaft.

[0008] Further improved, the conveying component is a conveying plate, and baffles are respectively and fixedly arranged on both sides of the conveying plate.

[0009] Further improved, the driving mechanism is one of a push cylinder, an electric push rod, and a driving lead screw connected to the wick shaft.

[0010] Further improved, a positioning structure for positioning the product is provided at the lowest end of the conveying assembly.

[0011] Further improved, the positioning structure includes a positioning groove fixedly connected to the lowest end of the conveying assembly, and the positioning groove can only accommodate 1 said product.

[0012] Further improved, a limiting member is provided at the end of the wick shaft, and the size of the limiting member is larger than the size of the central hole of the product.

[0013] A device provided by the utility model for detecting whether there is a missing hole after a small hole is processed on the cylindrical surface of a pipe fitting. Compared with the prior art, its beneficial effect is that the wick shaft is pushed into the central hole of the product through the wick shaft pushing assembly, and then the product is pushed into the photosensitive sleeve assembly together. The light-emitting unit in the wick shaft emits a specific spectrum, and the light passes through the small hole of the product and irradiates on the photosensitive material on the inner wall of the photosensitive sleeve assembly to generate a photoelectric effect, transmitting a corresponding electrical signal. The electrical signal is compared with the electrical signal of the preset qualified product to check whether they are consistent. If they are not consistent, it indicates that there is a leakage hole phenomenon. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings constituting a part of this application are used to provide a further understanding of this application, making other features, objectives, and advantages of this application more obvious. The schematic embodiments and descriptions of the drawings of this application are used to explain this application and do not constitute an improper limitation to this application. In the drawings:

[0015] Figure 1 is a schematic diagram of the utility model Figure 1 ;

[0016] Figure 2 is a schematic diagram of the utility model Figure 2 .

[0017] Wherein: 1. Conveying assembly; 2. Product; 3. Wick shaft; 4. Outer housing; 5. Photosensitive sleeve assembly. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0019] It should be noted that the terms "first", "second", etc. in the description, claims and the above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so as to implement the embodiments of the present application described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily limit to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0020] In this application, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation.

[0021] Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0022] In addition, the meaning of the term "plurality" should be two or more.

[0023] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with embodiments to detail this application.

[0024] As Figure 1 - Figure 2 shown, a device for detecting whether there is a missing hole after a small hole is machined on the cylindrical surface of a pipe fitting includes an inclined conveying assembly for conveying products, a wick shaft pushing assembly arranged on one side of the lowest end of the conveying assembly, and a photosensitive sleeve assembly arranged on the other side of the lowest end of the conveying assembly. The wick shaft pushing assembly includes an outer housing, a wick shaft slidably arranged in the outer housing, and a driving mechanism for driving the wick shaft to slide. The wick shaft is matched with the central hole of the product. The photosensitive sleeve assembly is provided with an insertion cavity matched with the product. The wick shaft is made of a transparent material, and a light-emitting unit is arranged in the wick shaft. The photosensitive sleeve assembly is cylindrical, and the inner wall of the photosensitive sleeve assembly is curled by a flexible photosensitive material.

[0025] Working principle: The product slides down along the conveying component to the lowest end, and the wick shaft pushing component works to drive the sliding of the wick shaft, that is, it inserts into the inner hole of the pipe fitting, and then drives the pipe fitting to be inserted into the photosensitive sleeve component together. The wick shaft in the wick shaft pushing component is made of transparent material. When the light source of a specific spectrum embedded in it is turned on, the light will overflow through the small holes processed in the pipe fitting and irradiate on the inner cylindrical wall of the photosensitive sleeve component. This inner wall is curled by flexible photosensitive material. The overflowing light irradiates on it to generate the photoelectric effect and transmit the corresponding electrical signal. This signal is compared with the digital quantity of the electrical signal of the pre-set qualified product. If one signal is missing, it means that there is a situation where the small hole on this pipe fitting is not processed, and an alarm will be recorded and waiting for sorting.

[0026] The wick shaft can be made of materials such as glass and silica gel.

[0027] Preferably in this embodiment, the conveying component is a conveying plate, and baffles are fixedly arranged on both sides of the conveying plate. The product automatically slides down along the inclined conveying plate by its own gravity.

[0028] Preferably, the driving mechanism is one of a pushing cylinder, an electric push rod, and a driving lead screw connected to the wick shaft.

[0029] In order to facilitate the accurate insertion of the wick shaft into the inner control of the pipe fitting when it moves, a positioning structure for positioning the product is arranged at the lowest end of the conveying component. Specifically, the positioning structure includes a positioning groove fixedly connected to the lowest end of the conveying component, and the positioning groove can only accommodate 1 such product.

[0030] In order to drive the pipe fitting to move while the wick shaft inserts into the inner control of the pipe fitting, a limiting part is arranged at the end of the wick shaft, and the size of the limiting part is larger than the size of the central hole of the product.

[0031] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting, characterized in that, It includes a conveying component that is arranged obliquely for conveying products, a wick shaft pushing component arranged on one side of the lowest end of the conveying component, and a photosensitive sleeve component arranged on the other side of the lowest end of the conveying component. The wick shaft pushing component includes an outer shell, a wick shaft slidably arranged in the outer shell, and a driving mechanism for driving the wick shaft to slide. The wick shaft cooperates with the center hole of the product. The photosensitive sleeve component is provided with an insertion cavity that cooperates with the product. The wick shaft is made of transparent material and a light-emitting unit is provided inside the wick shaft.

2. The device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 1, wherein: The photosensitive sleeve assembly is cylindrical, and the inner wall of the photosensitive sleeve assembly is formed by curling a flexible photosensitive material.

3. A device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 1, characterized in that: The light emitting unit is embedded in the lamp core shaft.

4. A device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 1, characterized in that: The conveying component is a conveying plate, and baffles are fixedly arranged on both sides of the conveying plate.

5. A device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 1, characterized in that: The driving mechanism is one of a pushing cylinder, an electric push rod, and a driving screw connected to the wick shaft.

6. The device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 1, characterized in that: The lowest end of the conveying assembly is provided with a positioning structure for positioning the product.

7. The device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting as described in claim 6, characterized in that: The positioning structure includes a positioning groove fixedly connected to the lowest end of the conveying component, and the positioning groove can only accommodate one product.

8. The device for detecting whether there is a missing hole after machining a small hole on the cylindrical surface of a pipe fitting according to claim 1, wherein: A limiting piece is provided at the end of the wick shaft, and the size of the limiting piece is larger than the size of the center hole of the product.