Rock wool board mortar coating device

By designing the rock wool board mortar slurry device for frames, transportation rollers and lifting components, the problem of unstable manual mortar application is solved, the automation and uniformity of rock wool board slurry is achieved, and the construction efficiency and quality are improved.

CN223173254UActive Publication Date: 2025-08-01HENAN FUHUA ENERGY SAVING MATERIALS CO LTD
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Patent Information

Application Number
CN202421991402.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-01
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing manual mortar application on rock wool boards has unstable construction efficiency, resulting in uneven slurry effect.

Method used

A rock wool board mortar slurry device is designed, including a frame, a transport roller, a lifting assembly and a discharge assembly. By rotating opposite threaded sections and gear assembly, the centered transportation of the rock wool board is realized, and the height of the hopper and the position of the stop are controlled through the lifting assembly to evenly discharge the mortar.

Benefits of technology

The automation and uniformity of rock wool board slurry coating is achieved, the construction efficiency and slurry quality are improved, and the mortar thickness can be adjusted as needed.

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Abstract

The utility model discloses a mortar coating device for a rock wool board, relates to the technical field of rock wool board processing, and aims to solve the problem that the construction efficiency is unstable due to the fact that mortar is manually coated on the rock wool board in the prior art. Comprising a frame and conveying rollers, multiple sets of conveying rollers are arranged on the frame, a lifting assembly is arranged on the outer wall of the frame, a discharging assembly is arranged on the lifting assembly, an auxiliary assembly is arranged at the top of the discharging assembly, and the auxiliary assembly and the discharging assembly are connected through a gear assembly; the conveying roller is arranged on the frame, and the two threaded sections with opposite rotating directions are arranged on the conveying roller, so that the rock wool board placed on the conveying roller is drawn close to the middle part in the conveying process, and the pasting assisting effect is achieved; the lifting height of the discharging hopper is controlled through the lifting assembly, the blocking piece drives the gear assembly to rotate through the lifting rod, the pressing plate is pressed downwards, mortar is stressed, and the mortar is evenly discharged out of the discharging hole exposed out of the blocking piece.
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Description

Technical Field

[0001] The utility model relates to the technical field of rock wool board processing, in particular to a mortar coating device for rock wool boards. Background Technique

[0002] In the existing mortar coating method for rock wool boards, mortar is applied to the rock wool board manually with a trowel. However, this method is not convenient to operate, and the coating efficiency varies from person to person, resulting in unstable construction effects.

[0003] Therefore, this application provides a mortar coating device for rock wool boards to meet the requirements. Summary of the Utility Model

[0004] The purpose of this application is to provide a mortar coating device for rock wool boards, aiming to solve the problem of unstable construction efficiency when mortar is manually applied to rock wool boards.

[0005] To achieve the above purpose, this application provides the following technical solution: A mortar coating device for rock wool boards includes a frame and transport rollers. There are multiple groups of transport rollers on the frame. A lifting component is provided on the outer wall of the frame. A feeding component is provided on the lifting component, and an auxiliary component is provided on the top of the feeding component. The auxiliary component is connected to the feeding component through a gear component; There are two threaded sections with opposite helix directions on the outer wall of the transport rollers. The purpose is to center the transport of the rock wool board during use to prevent deviation during use;

[0006] The feeding component further includes a feeding hopper and a stopper. The feeding hopper is provided on the top of the lifting component, and a discharge hole for discharging materials is provided at the bottom of the feeding hopper. A feeding port for feeding materials is provided on the inner wall of the feeding hopper. A stopper is slidably connected in the feeding hopper, and the stopper is adapted to the discharge hole.

[0007] Preferably, a support plate is provided on the outer wall of the feeding hopper. A gear component is provided on the support plate. A lifting rod is provided on the top surface of the stopper. The lifting rod passes through the support plate and meshes with the gear component. A pressing plate is slidably connected in the feeding hopper, and a driven rod is provided on the top surface of the pressing plate. The driven rod passes through the support plate and meshes with the gear component. The lifting rod is slidably connected to the pressing plate.

[0008] Preferably, the gear assembly includes a main gear, a same gear, a steering gear and a driven gear. There are two sets of symmetric mounting plates on the top surface of the support plate. A main gear is provided on one set of mounting plates. The main gear meshes with the lifting rod, and a clockwork spring for resetting is provided at the connection of the main gear. A steering gear and a driven gear are provided on the other set of mounting plates. A same gear coaxial with the main gear is provided on the main gear. The same gear meshes with the steering gear, the steering gear meshes with the driven gear, and the driven gear meshes with the driven rod. By providing a clockwork spring for resetting at the connection of the main gear, the clockwork spring is wound up when rotating. After the slurry coating is completed, the clockwork spring exerts force to flip the main gear for resetting purposes.

[0009] Preferably, a feed plate is provided on the outer wall of the hopper, and the feed plate corresponds to the feed port in position.

[0010] Preferably, the lifting assembly includes a lifting motor, a fixed block and a lifting plate. A fixed block is provided on the outer wall of the frame. A hole for the lifting plate to slide is provided on the fixed block. A lifting motor is installed on the outer wall of the fixed block. The driving shaft of the lifting motor penetrates into the hole, and a lifting gear for controlling the lifting of the lifting plate is provided on the driving shaft. The tops of the lifting plates are connected by a hopper.

[0011] The serrated structure provided at the bottom of the stopper assists in the slurry coating operation and facilitates its use.

[0012] In summary, the technical effects and advantages of the present utility model are as follows:

[0013] In the present utility model, through the transport rollers provided on the frame and the two screw threads with opposite helix directions provided on the transport rollers, the rock wool boards placed thereon are brought closer to the middle during the transportation process, playing a role in assisting the slurry coating; and the lifting height of the hopper is controlled by the lifting assembly. The stopper drives the gear assembly to rotate through the lifting rod, so that the pressing plate presses down, the mortar is stressed, and the mortar is evenly discharged from the discharge holes exposed by the stopper. Compared with the existing manual coating, this design is convenient and fast. The height of the stopper can be adjusted through the lifting assembly according to the required mortar thickness, thereby controlling the size of the discharge holes.

[0014] In the present utility model, through the serrated design at the bottom of the stopper, the mortar can be combed after being discharged from the discharge holes, facilitating the use of the rock wool board. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 is the structural schematic diagram of the present utility model Figure 1 ;

[0017] Figure 2 is the structural schematic diagram of the present utility model Figure 2 ;

[0018] Figure 3 is the sectional structural schematic diagram of the material discharging assembly of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the stopper of the present utility model;

[0020] Figure 5 is the structural schematic diagram of the material discharging assembly of the present utility model;

[0021] Figure 6 is the structural schematic diagram of the lifting assembly of the present utility model;

[0022] Figure 7 is the structural schematic diagram of the gear assembly of the present utility model.

[0023] In the figure: 1. Frame; 2. Conveyor roller; 3. Lifting assembly; 31. Lifting motor; 32. Fixed block; 33. Lifting plate; 4. Material discharging assembly; 41. Hopper; 42. Discharge hole; 43. Feed inlet; 44. Support plate; 5. Stopper; 51. Lifting rod; 6. Gear assembly; 61. Main gear; 62. Same gear; 63. Steering gear; 64. Driven gear; 7. Driven rod; 8. Pressing plate; 9. Feed plate. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment: Refer to Figures 1-7 a rock wool board mortar coating device shown, which includes a frame 1 and a conveyor roller 2. The conveyor roller 2 is provided on the frame 1. The function of the conveyor roller 2 is to facilitate the pushing of the rock wool board placed on its top, which is an auxiliary component. There are two screw threads with opposite helix directions on the outer wall of the conveyor roller 2. Its function is to make the rock wool board move closer to the middle at all times during the transportation and pushing process to prevent it from shifting during the pushing process.

[0026] On the outer wall of the frame 1, there is a lifting component 3 for controlling the height of the discharging component 4. In order to provide a downward thrust to the mortar inside the discharging component 4, a support plate 44 is provided on the discharging component 4, and a gear component 6 is provided thereon. The gear component 6 is connected to a pressing plate 8 through a driven rod 7.

[0027] Discharging component 4: At the bottom of the discharging hopper 41, there is a discharging hole 42 for discharging materials. A blocking member 5 is slidably connected at the discharging hole 42. The blocking member 5 is a T-shaped member, and a lifting rod 51 is provided at the top of the blocking member 5. Teeth are provided on the lifting rod 51, and it passes through the support plate 44. The teeth on the lifting rod 51 are meshed with the gear component 6. An inlet 43 for feeding materials is provided on the inner wall of the discharging hopper 41. In order to prevent the mortar from falling off, an inlet plate 9 for guiding the mortar to enter is provided at the position of the inlet 43.

[0028] A driven rod 7 is slidably connected to the support plate 44. Teeth are provided on the outer wall of the driven rod 7, which is also meshed with the gear component 6. A pressing plate 8 for pressing the mortar downward is provided at the bottom of the driven rod 7. The lifting rod 51 passes through the pressing plate 8. When the blocking member 5 ascends and the discharging hole 42 is exposed, the gear component 6 drives the driven rod 7 to move downward, so that the pressing plate 8 presses the mortar to assist in discharging.

[0029] The bottom of the blocking member 5 is serrated to comb the mortar applied on the rock wool board for convenient use.

[0030] Lifting component 3: The fixed block 32 is installed on the outer wall of the frame 1, and there are holes that communicate up and down on the fixed block 32. The lifting plate 33 slides in the holes. A lifting motor 31 is provided on the outer wall of the fixed block 32, and its drive shaft penetrates into one group of the holes (the holes here are L-shaped). A lifting gear is provided on the drive shaft, and the lifting gear is meshed with the lifting plate 33, thereby controlling the lifting of the lifting plate 33 and controlling the lifting of the discharging hopper 41.

[0031] Gear component 6: Two groups of mounting plates are provided on the top surface of the support plate 44. A main gear 61 is rotatably connected to one group of mounting plates, and a hairspring (for resetting) is provided at the connection of the main gear 61. The main gear 61 is provided with a coaxial same gear 62. Two meshing steering gears 63 and driven gears 64 are provided on the other group of mounting plates. The steering gear 63 is also meshed with the same gear 62. The driven gear 64 is meshed with the teeth on the driven rod 7. Through the design of the gear component 6, the ascending lifting rod 51 provides power for it, so that the driven rod 7 presses downward to assist in discharging. And the same gear 62, the steering gear 63, and the driven gear 64 are smaller than the main gear 61 to form a differential ratio.

[0032] The working principle of this utility model: Place the rock wool board on the transport roller 2 of the frame 1. Subsequently, according to the construction requirements, start the lifting motor 31 of the lifting assembly 3 to control the lifting plate 33 to adjust the height on the fixed block 32, lower the height of the discharging hopper 41 of the discharging assembly 4, so that the stopper 5 presses against the top surface of the rock wool board and is pushed upward. The stopper 5 moves upward, pushing the lifting rod 51, causing the lifting rod 51 to slide in the holes of the pressing plate 8 and the support plate 44, driving the rotation of the main gear 61 on the mounting plate, and then rotating the main gear 61 to drive the coaxial same gear 62 to rotate. Furthermore, drive the driven gear 64 engaged therewith to rotate through the steering gear 63, thereby achieving the purpose of pushing the driven rod 7 downward. The driven rod 7 moves downward, pushing the pressing plate 8, causing the mortar in the discharging hopper 41 to be discharged from the discharging hole 42 and fall onto the rock wool board. Subsequently, push the rock wool board, and under the action of the two sections of threads on the outer wall of the transport roller 2, make the rock wool board centered and move forward. The serrated structure at the bottom of the stopper 5 combs the mortar to complete the mortar coating operation.

[0033] After completing the above operations, the rock wool board at the bottom of the stopper 5 leaves. After lacking the limit, under the action of the spring, the main gear 61 of the gear assembly 6 reverses and resets. Subsequently, the staff replenishes the mortar through the design of the feeding plate 9 and the feeding port 43 and waits for the subsequent mortar coating operation.

[0034] The electromechanical connection involved in this utility model is a common means adopted by those skilled in the art and can obtain technical inspiration through a limited number of tests, belonging to well-known common sense.

[0035] The components not described in detail in this article are prior art.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A rock wool board mortar coating device, comprising a frame (1) and transport rollers (2), wherein a plurality of groups of transport rollers (2) are provided on the frame (1), and it is characterized in that: On the outer wall of the frame (1), a lifting component (3) is provided. On the lifting component (3), a feeding component (4) is provided, and an auxiliary component is provided at the top of the feeding component (4). The auxiliary component is connected to the feeding component (4) through a gear component (6). The feeding component (4) further includes a feeding hopper (41) and a stopper (5). The feeding hopper (41) is provided at the top of the lifting component (3), and a discharge hole (42) for discharging materials is provided at the bottom of the feeding hopper (41). An inlet (43) for feeding materials is provided on the inner wall of the feeding hopper (41). A stopper (5) is slidably connected in the feeding hopper (41), and the stopper (5) is adapted to the discharge hole (42).

2. The mortar coating device for rock wool board according to claim 1, characterized in that: A support plate (44) is provided on the outer wall of the feeding hopper (41). A gear component (6) is provided on the support plate (44). A lifting rod (51) is provided on the top surface of the stopper (5). The lifting rod (51) passes through the support plate (44) and meshes with the gear component (6). A pressing plate (8) is slidably connected in the feeding hopper (41). A driven rod (7) is provided on the top surface of the pressing plate (8). The driven rod (7) passes through the support plate (44) and meshes with the gear component (6). The lifting rod (51) is slidably connected to the pressing plate (8).

3. The mortar coating device for rock wool board according to claim 2, characterized in that: The gear component (6) includes a main gear (61), a same gear (62), a steering gear (63) and a driven gear (64). Two sets of symmetric mounting plates are provided on the top surface of the support plate (44). A main gear (61) is provided on one set of mounting plates. The main gear (61) meshes with the lifting rod (51), and a spring for resetting is provided at the connection of the main gear (61). A steering gear (63) and a driven gear (64) are provided on the other set of mounting plates. A same gear (62) coaxial with the main gear (61) is provided on the main gear (61). The same gear (62) meshes with the steering gear (63), and the steering gear (63) meshes with the driven gear (64). And the driven gear (64) meshes with the driven rod (7).

4. The mortar coating device for rock wool board according to claim 2, characterized in that: A feeding plate (9) is provided on the outer wall of the feeding hopper (41), and the feeding plate (9) corresponds to the position of the inlet (43).

5. The mortar coating device for rock wool board according to claim 4, wherein: The lifting component (3) includes a lifting motor (31), a fixed block (32) and a lifting plate (33). A fixed block (32) is provided on the outer wall of the frame (1). A hole for the lifting plate (33) to slide is provided on the fixed block (32). A lifting motor (31) is installed on the outer wall of the fixed block (32). The driving shaft of the lifting motor (31) penetrates into the hole, and a lifting gear for controlling the lifting of the lifting plate (33) is provided on the driving shaft. The tops of the lifting plates (33) are connected through the feeding hopper (41).