Powder coating melt extrusion tablet press
By introducing heat conduction devices of heat-absorbing pipe fittings and heat-conducting cylinder parts into the powder coating processing equipment, combined with the cooling liquid tank and electromagnet adjustment, the problems of unstable conveying and lower cooling effects caused by temperature rise in powder coating processing are solved, and the effects of stable conveying and efficient cooling are achieved.
Patent Information
- Application Number
- CN202422460948.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the existing powder coating processing process, the temperature of the extruder increases after a long time of use, resulting in insufficient hardness of the sheet, easy to shake and offset during the conveying process, and air blowing cooling leads to an increase in the ambient temperature, affecting operating comfort and cooling effect.
A heat conduction device composed of heat absorbing pipe fittings and heat conducting cylinders is combined with a coolant tank and a circulation pump. The sheet material is heat-conducted through the heat conducting cylinders and cooled with the coolant. Combined with the electromagnet adjustment device, the sheet material is stable and efficiently cooled.
It realizes stable conveying and efficient cooling of the sheet material, avoids frictional obstacles, improves operating comfort and cooling effect, and expands the scope of use of the device.
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Figure CN223173410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion tablet presses, in particular to a powder coating melt extrusion tablet press. Background Art
[0002] At present, the powder coating processing technology disclosed in the prior art includes raw material mixing, extrusion by an extruder, pressing the extrudate into thin sheets by a tablet press, sending the thin sheets to a crushing roller device by a conveyor belt to be crushed into fragments, and grinding the fragments by a grinder to finally meet the production conditions of the powder coating. However, in the actual processing process, after long-term use, the temperature of the roller structure of the extruder itself rises, the temperature of the extruded thin sheets is relatively high, and when the hardness is insufficient and they are transported to the crushing roller device for crushing, poor cutting is likely to occur, causing the overall material to shake and deviate.
[0003] In recent years, with the further development of relevant technologies, researchers in related fields have also disclosed some solutions to the problems existing in the above-mentioned existing technologies. For example, the patent document with application number 202320855520.5 discloses that "by installing multiple groups of cooling boxes with cold air blowers on the conveyor belt at the same time, the raw materials after tableting can be quickly cooled, which is conducive to their rapid molding and subsequent crushing operations." However, although air blowing cooling can ensure rapid cooling of the sheet material, a large amount of hot air generated by the cooling will also spread to the processing environment, and the comfort of operation will be greatly reduced. Moreover, as the use time increases, the temperature of the overall processing environment will gradually rise, which will lead to a gradual decline in the air blowing cooling effect. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a powder coating melt extrusion tablet press, which solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a powder coating melt extrusion tablet press, comprising a support frame, a conveyor belt device, sheet materials, a tablet press, and a roller crushing device, wherein the conveyor belt device is sleeved on the inner side of the top of the support frame, the tablet press and the roller crushing device are respectively installed on both sides of the top of the support frame, the sheet materials are extruded into sheets by the tablet press and conveyed by the conveyor belt device and crushed by the roller crushing device, the front and rear ends of the top of the support frame are connected to auxiliary brackets, and a support shaft is fixedly sleeved between the tops of the two auxiliary brackets, the outer sides of both ends of the support shaft are sleeved with extension support plates, and a heat absorption pipe is sleeved between one ends of the two extension support plates, the surface of the heat absorption pipe is sleeved with a heat conductive cylinder, and the surface of the heat conductive cylinder can be fitted and connected with the sheet materials;
[0006] A coolant tank is installed in the bottom of the support frame, a recess is provided on the surface of the coolant tank, a water pump is installed in the recess, a return pipe is installed between the output end of the water pump and one end of the heat-absorbing pipe, and a liquid infusion pipe is installed between the coolant tank and the other end of the heat-absorbing pipe.
[0007] The heat-absorbing pipe fitting includes a hose and semi-enclosed pipe heads fixedly connected at both ends of the hose. The middle parts of the two semi-enclosed pipe heads are fixedly sleeved on the inner sides of one end of the two extended support plates, thereby ensuring the stability of the overall use of the heat-absorbing pipe fitting.
[0008] The heat-conducting tube assembly includes a heat-conducting tube and a heat sink. The inner side of one end of the heat-conducting tube and the surface of one end of a semi-closed tube head, and the inner side of the other end of the heat-conducting tube and the surface of one end of another semi-closed tube head are both mounted through bearings, thereby ensuring that the heat-conducting tube can rotate synchronously during the heat conduction process, avoiding friction that hinders the transportation of the sheet material.
[0009] Preferably, the number of heat sinks is no less than two and they are fixedly distributed on the inner wall of the heat conducting tube along the circumference of the heat conducting tube. The side structure of the heat sink away from the inner wall of the heat conducting tube is fitted and connected to the surface of the hose, which facilitates heat conduction and transportation.
[0010] The return pipe has the same structure as the infusion pipe, and the return pipe adopts an elastic hose structure to facilitate subsequent deformation and displacement. One end of the return pipe and one end of the infusion pipe are respectively fixedly connected to the middle part of one end of the two semi-closed pipe heads, and the other end of the return pipe and the other end of the infusion pipe are respectively mounted on the front end of the coolant tank and the output end of the water pump. A support seat is installed at the bottom of the coolant tank, a refill valve pipe is mounted on the top of one side of the coolant tank, and a drain valve pipe is mounted on the bottom of one side of the coolant tank.
[0011] The other ends of the two extended support plates are fitted one-to-one with the two ends of the support shaft through bearings, and the heat-absorbing pipes and heat-conducting tubes can be raised and lowered under the rotation support of the extended support plates and the support shaft, thereby meeting different usage requirements.
[0012] Preferably, electromagnets are installed on the top surfaces of the two auxiliary brackets, and the magnetic surfaces of the two electromagnets can be magnetically connected to the other end surfaces of the two extended support plates respectively, thereby ensuring the stability of the adjusted support shaft and extended support plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The heat conduction device of the present utility model is composed of two auxiliary brackets, a support shaft, two extension plates, a heat absorption pipe fitting, and a heat conduction cylinder. The circulating pump conveying device is composed of a coolant tank, a water pump, a return pipe, and an infusion pipe. After comprehensively assembling and using the heat conduction device, the circulating pump conveying device, and the processing equipment composed of a support frame, a conveyor belt device, a tablet press, and a pair-roller crushing device, in addition to automatically extruding the processed sheet material into sheets, automatically conveying it, and automatically crushing it, the heat of the sheet material can also be assisted in conduction by the heat conduction cylinder and the heat absorption pipe fitting, and the coolant reciprocally conveyed to the heat absorption pipe fitting through the coolant tank, the return pipe, and the infusion pipe by the water pump is used for auxiliary cooling, thus solving the problems existing in the prior art.
[0015] 2. After the present utility model is combined with the above heat conduction device by setting two electromagnets, the support shaft and the extension plates can meet the usage requirements of different heights of the heat conduction cylinder under the reciprocating magnetic attraction adjustment of the two electromagnets, further expanding the usage range of the overall device. Description of the Drawings
[0016] Figure 1 It is a front view schematic diagram of the structure of the present utility model;
[0017] Figure 2 It is a rear view schematic diagram of the structure of the present utility model;
[0018] Figure 3 It is a top view schematic diagram of the auxiliary bracket of the structure of the present utility model;
[0019] Figure 4 It is a sectional view schematic diagram of the heat absorption pipe fitting of the structure of the present utility model;
[0020] Figure 5 It is an enlarged schematic diagram of the heat conduction cylinder of the structure of the present utility model;
[0021] Figure 6 It is an enlarged schematic diagram of the electromagnet of the structure of the present utility model.
[0022] In the figure: 1. Support frame; 2. Conveyor belt device; 3. Sheet material; 4. Tablet press; 5. Pair-roller crushing device; 6. Auxiliary bracket; 7. Support shaft; 8. Extension plate; 9. Heat absorption pipe fitting; 91. Hose; 92. Semi-closed pipe head; 10. Heat conduction cylinder; 101. Heat conduction cylinder; 102. Heat dissipation fin; 11. Coolant tank; 12. Water pump; 13. Return pipe; 14. Infusion pipe; 15. Electromagnet. Detailed Embodiment
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1-6 , a powder coating melt extrusion tablet press, comprising a support frame 1, a conveyor belt device 2, a sheet material 3, a tablet press 4, and a roller crushing device 5, the conveyor belt device 2 is sleeved on the inner side of the top of the support frame 1, the tablet press 4 and the roller crushing device 5 are respectively installed on both sides of the top of the support frame 1, the sheet material 3 is extruded into sheets by the tablet press 4 and transported by the conveyor belt device 2, and crushed by the roller crushing device 5, the front and rear ends of the top of the support frame 1 are connected to auxiliary brackets 6, and a support shaft 7 is fixedly sleeved between the tops of the two auxiliary brackets 6, the outer sides of both ends of the support shaft 7 are sleeved with extended support plates 8, and a heat absorption pipe 9 is sleeved between one ends of the two extended support plates 8, the surface of the heat absorption pipe 9 is sleeved with a heat conductive cylinder 10, and the surface of the heat conductive cylinder 10 can be fitted and connected with the sheet material 3;
[0025] The heat absorbing pipe fitting 9 includes a hose 91 and a semi-enclosed pipe head 92 fixedly connected at both ends of the hose 91. The middle parts of the two semi-enclosed pipe heads 92 are respectively fixedly sleeved on the inner sides of one ends of the two extended support plates 8, thereby ensuring the stability of the heat absorbing pipe fitting 9 as a whole. The heat conducting tube 10 includes a heat conducting tube 101 and a heat sink 102. The inner side of one end of the heat conducting tube 101 and the surface of one end of the semi-enclosed pipe head 92, and the inner side of the other end of the heat conducting tube 101 and the surface of one end of the other semi-enclosed pipe head 92 are all fitted by bearings, thereby ensuring that the heat conducting tube 101 can rotate synchronously during the heat conducting process to avoid friction that hinders the conveying of the sheet 3. The number of heat sinks 102 is not less than two and is fixedly distributed on the inner wall of the heat conducting tube 101 along the circumference of the heat conducting tube 101. The side structure of the heat sink 102 away from the inner wall of the heat conducting tube 101 is in contact with the surface of the hose 91, which facilitates the conduction and transportation of heat.
[0026] A coolant tank 11 is provided at the bottom of the support frame 1. A recess is provided on the surface of the coolant tank 11. A water pump 12 is installed in the recess. A return pipe 13 is installed between the output end of the water pump 12 and one end of the heat-absorbing pipe 9. A liquid delivery pipe 14 is installed between the coolant tank 11 and the other end of the heat-absorbing pipe 9.
[0027] The reflux pipe 13 has the same structure as the infusion pipe 14, and the reflux pipe 13 adopts an elastic hose structure, which is convenient for subsequent deformation and making way. One end of the reflux pipe 13 and one end of the infusion pipe 14 are respectively fixedly sleeved on the middle parts of one ends of two semi-closed pipe heads 92. The other end of the reflux pipe 13 and the other end of the infusion pipe 14 are respectively sleeved on the front end of the coolant tank 11 and the output end of the water pump 12. A support seat is installed at the bottom of the coolant tank 11. A liquid filling valve pipe is sleeved on the top of one side of the coolant tank 11, and a liquid discharge valve pipe is sleeved on the bottom of one side of the coolant tank 11;
[0028] The other ends of the two extension support plates 8 are sleeved on the two ends of the support shaft 7 one by one through bearings, and the heat absorption pipe fitting 9 and the heat conduction cylinder fitting 10 can be adjusted up and down under the rotational support of the extension support plates 8 and the support shaft 7, so as to meet different usage requirements. Electromagnets 15 are installed on the top surfaces of the two auxiliary brackets 6, and the magnetic attraction surfaces of the two electromagnets 15 can be magnetically connected to the surfaces of the other ends of the two extension support plates 8 respectively, thereby ensuring the stability of the adjusted support shaft 7 and extension support plates 8.
[0029] Working principle: Embodiment 1:
[0030] During the processing, the sheet material 3 output by the tablet press 4 will be actively conveyed by the conveyor belt device 2, and the top surface of the sheet material 3 passes through the gap space between the bottom of the heat conduction cylinder fitting 10 and the top of the conveyor belt device 2. The heat conduction cylinder fitting 10 will rotate synchronously under the support of the heat absorption pipe fitting 9 and the extension support plate 8 to reduce the frictional resistance to the sheet material 3. Then, the sheet material 3 is reciprocally conveyed into the internal of the pair-roll crushing device 5 for crushing processing to meet the processing requirements of the powder coating;
[0031] When the sheet material 3 is hard due to high temperature before entering the pair-roll crushing device 5, the water pump 12 can be started. The water pump 12 conveys the coolant in the coolant tank 11 to the inside of the heat absorption pipe fitting 9 through the reflux pipe 13. At the same time, the heat conduction cylinder 101 and the multiple radiating fins 102 sleeved inside the heat conduction cylinder 101 synchronously conduct the heat of the sheet material 3 to the hose 91 during the process of contacting and rotating with the sheet material 3, and the coolant flowing through the hose 91 absorbs it. Furthermore, heat conduction cooling of the sheet material 3 is realized. The used coolant will enter the inside of the coolant tank 11 through the infusion pipe 14. Thus, reciprocally, synchronous cooling treatment is carried out on the continuously processed sheet material 3. The cooled sheet material 3 is continuously conveyed by the conveyor belt device 2 and enters the inside of the pair-roll crushing device 5, and continues to be crushed and processed;
[0032] When the coolant in the coolant tank 11 reaches the same temperature, the coolant in the coolant tank 11 can be replaced through the liquid filling valve pipe and the liquid discharge valve pipe. Embodiment 2:
[0033] The crushing and cooling of the sheet material 3 can be carried out according to the steps of the above-mentioned embodiment. When it is necessary to adjust the use height of the heat conduction cylinder member 10, the two electromagnets 15 that are originally in the on state can be turned off, and then the support shaft 7, the extension support plate 8, the heat absorption pipe member 9, and the heat conduction cylinder member 10 are flipped until the heat conduction cylinder member 10 is at an appropriate height. Then, the two electromagnets 15 are restarted, and the two electromagnets 15 magnetically attract and limit the two support shafts 7 again, and that's it.
[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the filling patterns are only for distinguishing layers and are not limited in any other way.
[0035] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A powder coating melting and extrusion tablet press, comprising a support frame (1), a conveyor belt device (2), sheet materials (3), a tablet press (4), and a pair-roll crushing device (5). The conveyor belt device (2) is sleeved inside the top of the support frame (1). The tablet press (4) and the pair-roll crushing device (5) are respectively installed on both sides of the top of the support frame (1). The sheet materials (3) are extruded into sheets by the tablet press (4), conveyed by the conveyor belt device (2), and crushed by the pair-roll crushing device (5), and are characterized in that: Auxiliary brackets (6) are connected to both the front and rear ends of the top of the support frame (1), and a support shaft (7) is fixedly sleeved between the tops of the two auxiliary brackets (6). Extension plates (8) are sleeved on the outer sides of both ends of the support shaft (7), and a heat absorption pipe fitting (9) is sleeved between one ends of the two extension plates (8). A heat conduction cylinder part (10) is sleeved on the surface of the heat absorption pipe fitting (9), and the surface of the heat conduction cylinder part (10) can be attached and connected to the sheet material (3). A coolant tank (11) is sleeved inside the bottom of the support frame (1). A relief groove is formed on the surface of the coolant tank (11), and a water pump (12) is installed in the relief groove. A return pipe (13) is installed between the output end of the water pump (12) and one end of the heat absorption pipe fitting (9), and an infusion pipe (14) is installed between the coolant tank (11) and the other end of the heat absorption pipe fitting (9).
2. The melt extrusion tablet press for powder coatings according to claim 1, wherein: The heat absorption pipe fitting (9) includes a hose (91) and semi-closed pipe heads (92) fixedly connected to both ends of the hose (91). The middles of the two semi-closed pipe heads (92) are respectively fixedly sleeved on the inner sides of one ends of the two extension plates (8).
3. The melt extrusion press for powder coatings according to claim 2, wherein: The heat conduction cylinder part (10) includes a heat conduction cylinder (101) and heat dissipation fins (102). The inner side of one end of the heat conduction cylinder (101) and the surface of one end of one semi-closed pipe head (92), and the inner side of the other end of the heat conduction cylinder (101) and the surface of one end of the other semi-closed pipe head (92) are all sleeved through bearings.
4. A powder coating melting and extrusion press according to claim 3, characterized in that: The number of the heat dissipation fins (102) is not less than two and is fixedly distributed along the circumferential direction of the heat conduction cylinder (101) on the inner wall of the heat conduction cylinder (101). The side structure of the heat dissipation fin (102) far from the inner wall of the heat conduction cylinder (101) is attached and connected to the surface of the hose (91).
5. The melt extrusion tablet press for powder coatings according to claim 2, characterized in that: The return pipe (13) has the same structure as the infusion pipe (14), and the return pipe (13) adopts an elastic hose structure. One end of the return pipe (13) and one end of the infusion pipe (14) are respectively fixedly sleeved on the middles of one ends of the two semi-closed pipe heads (92). The other end of the return pipe (13) and the other end of the infusion pipe (14) are respectively sleeved on the front end of the coolant tank (11) and the output end of the water pump (12). A support seat is installed at the bottom of the coolant tank (11). A liquid filling valve pipe is sleeved on the top of one side of the coolant tank (11), and a liquid discharge valve pipe is sleeved on the bottom of one side of the coolant tank (11).
6. The melt extrusion press for powder coatings according to claim 1, characterized in that: The other ends of the two extension plates (8) and the two ends of the support shaft (7) are sleeved one by one through bearings, and the heat absorption pipe fitting (9) and the heat conduction cylinder part (10) can be adjusted in height under the rotational support of the extension plates (8) and the support shaft (7).
7. A powder coating melt extrusion press according to claim 1, characterized in that: Electromagnets (15) are installed on the top surfaces of the two auxiliary brackets (6), and the magnetic attraction surfaces of the two electromagnets (15) can be respectively magnetically attracted and connected to the surfaces of the other ends of the two extension plates (8).
Citation Information
Patent Citations
Powder coating hot melt extrusion tablet press and cooling tablet press roller thereof
CN219789396U