Full-automatic insert automatic injection molding equipment
Through the cooperation of the feeding table and the clamping robot, the problem of low efficiency of manual insertion is solved, and fully automatic injection molding of wired pipe fittings is realized, which improves production efficiency and supports the construction of fully automatic production lines.
Patent Information
- Application Number
- CN202421951547.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the insertion of wired pipe fittings relies on manual operation during injection molding, resulting in low efficiency and difficulty in achieving the construction of a fully automatic production line.
The continuous feeding and clamping robot are used to clip the inserts and send them to the injection mold, achieving fully automatic processing. The clamping robot includes moving parts and clamping mechanisms with multiple degrees of freedom. The insert posture is adjusted in combination with the vibrating screen to ensure that the insert enters the injection mold in a standard posture.
The fully automatic processing of wired pipe fittings has been realized, which greatly improves production efficiency and supports the construction of fully automatic production lines. The various driving forms of clamping robots meet different needs, and the window design of the injection molding machine improves the operating efficiency.
Smart Images

Figure CN223173424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding pipes, in particular to full-automatic insert automatic injection molding equipment. Background Art
[0002] Pipe fittings are produced by injection molding. For pipe fittings with wires, since metal parts need to be embedded in the pipe fittings, inserts need to be placed in the injection mold during the injection molding process so that the pipe fittings with wires will be covered with the inserts during the injection molding process.
[0003] However, nowadays, the process of placing inserts into injection molds relies on manual work. The inserts are taken out from the material box and then placed into the injection mold. This method is inefficient and not conducive to the construction of a fully automatic production line. Utility Model Content
[0004] In order to solve the deficiencies in the prior art, the utility model provides a fully automatic insert injection molding equipment. The fully automatic insert injection molding equipment continuously feeds materials in a standard posture by setting a feeding table. The clamping robot clamps the insert in the standard posture and sends it to the injection mold of the injection molding machine for coating injection molding, thereby realizing fully automatic processing of wire-threaded pipe fittings, greatly improving production efficiency, and being conducive to the construction of a fully automatic production line for wire-threaded pipe fittings.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The utility model provides a fully automatic insert injection molding device, comprising:
[0007] A feeding table, which is used to continuously supply inserts in a standard posture and is located on one side of the injection molding machine;
[0008] An injection molding machine, the injection molding machine comprising an injection mold, the injection molding machine being used to injection-mold a pipe fitting with a wire in the injection mold, and to cover the insert in the pipe fitting with a wire during the injection molding process;
[0009] The clamping robot includes a moving part with multiple degrees of freedom. The driving end of the clamping robot is provided with a clamping mechanism. The clamping robot is used to clamp the standard posture insert on the feeding table and place it in the injection mold.
[0010] The utility model is a fully automatic insert automatic injection molding equipment, in which a plurality of inserts are stored on the feeding table. During the production process, the clamping robot first moves to the feeding table, clamps the insert in a standard posture on the feeding table, and then carries the insert to the injection molding machine on the side, and places the insert into the injection mold. The injection molding machine will cover the insert while injecting the wire tube through the injection mold. The whole process is carried out automatically.
[0011] The full-automatic insert automatic injection molding equipment of the present utility model realizes the full-automatic processing of the threaded pipe fittings by continuously feeding the inserts in a standard posture through the feeding table, and the clamping manipulator clamps the inserts in the standard posture and sends them to the injection mold of the injection molding machine for overmolding injection, greatly improving the production efficiency and facilitating the construction of a full-automatic production line for threaded pipe fittings.
[0012] In a further technical solution, the clamping manipulator is an electric manipulator, a pneumatic manipulator, a hydraulic manipulator or a mechanical manipulator.
[0013] The clamping manipulators with various driving forms can meet the processing requirements of the present utility model, facilitating the customization of the manipulator according to different models and requirements.
[0014] In a further technical solution, a window for the clamping manipulator to extend into is opened on the injection molding machine.
[0015] By opening a window on the injection molding machine, it is no longer necessary to open and close the cabinet door every time, further improving the efficiency.
[0016] In a further technical solution, a vibrating screen is arranged on the feeding table, an outlet channel is connected to the vibrating screen, and a loading table is arranged at the end of the outlet channel.
[0017] The vibrating screen not only serves as a feeding device, but also can adjust the posture of the inserts to a certain extent to convey the disordered inserts to the loading table in a standard posture.
[0018] The beneficial effects are as follows:
[0019] 1. The full-automatic insert automatic injection molding equipment of the present utility model realizes the full-automatic processing of the threaded pipe fittings by continuously feeding the inserts in a standard posture through the feeding table, and the clamping manipulator clamps the inserts in the standard posture and sends them to the injection mold of the injection molding machine for overmolding injection, greatly improving the production efficiency and facilitating the construction of a full-automatic production line for threaded pipe fittings.
[0020] 2. The clamping manipulators with various driving forms can meet the processing requirements of the present utility model, facilitating the customization of the manipulator according to different models and requirements.
[0021] 3. By opening a window on the injection molding machine, it is no longer necessary to open and close the cabinet door every time, further improving the efficiency.
[0022] 4. The vibrating screen not only serves as a feeding device, but also can adjust the posture of the inserts to a certain extent to convey the disordered inserts to the loading table in a standard posture. Description of the Drawings
[0023] Figure 1It is a structural schematic diagram of the fully automatic insert automatic injection molding equipment of an embodiment of the present utility model.
[0024] 10. Injection molding machine; 20. Feeding table; 21. Vibrating screen; 22. Loading table; 30. Material clamping robot. DETAILED DESCRIPTION
[0025] The present invention will be further described below with reference to the accompanying drawings:
[0026] Example:
[0027] A fully automatic insert injection molding equipment, such as Figure 1 Shown, including:
[0028] The feeding table 20 is used to continuously supply inserts in a standard posture. The feeding table 20 is provided on one side of the injection molding machine 10;
[0029] An injection molding machine 10 includes an injection mold. The injection molding machine 10 is used to produce a pipe with a wire in the injection mold by injection molding. During the injection molding process, the insert is wrapped in the pipe with a wire;
[0030] The clamping robot 30 includes moving parts with multiple degrees of freedom. The driving end of the clamping robot 30 is provided with a clamping mechanism. The clamping robot 30 is used to clamp the standard posture insert on the feeding table 20 and place it in the injection mold.
[0031] The fully automatic insert automatic injection molding equipment of the present invention has a plurality of inserts stored on the feeding table 20. During the production process, the clamping robot 30 first moves to the feeding table 20, and after clamping the insert in a standard posture on the feeding table 20, it carries the insert to the injection molding machine 10 on the side and places the insert into the injection mold. The injection molding machine 10 will cover the insert while injecting the wire tube through the injection mold. The whole process is carried out automatically.
[0032] The fully automatic insert automatic injection molding equipment of the present invention continuously feeds materials in a standard posture by setting a feeding table 20. The clamping robot 30 clamps the insert in the standard posture and sends it to the injection mold of the injection molding machine 10 for coating injection molding, thereby realizing fully automatic processing of wire-threaded pipe fittings, greatly improving production efficiency, and being conducive to the construction of a fully automatic production line for wire-threaded pipe fittings.
[0033] It is understandable that the standard posture means that the insert is upright with the large end at the bottom. The posture can be adjusted by utilizing the principle that its center of gravity is biased downward, which will not be elaborated here.
[0034] In another embodiment, the material gripping robot 30 is an electric robot, a pneumatic robot, a hydraulic robot or a mechanical robot.
[0035] The clamping manipulator 30 with multiple driving forms can meet the processing requirements of the present utility model and facilitate the customization of the manipulator according to different models and requirements.
[0036] In another embodiment, as Figure 1 shown, a window for the clamping manipulator 30 to extend into is provided on the injection molding machine 10.
[0037] By providing a window on the injection molding machine 10, the injection molding machine 10 no longer needs to open and close the cabinet door each time, further improving the efficiency.
[0038] In another embodiment, as Figure 1 shown, a vibrating screen 21 is provided on the feeding table 20. An outlet channel is connected to the vibrating screen 21, and a feeding table 22 is provided at the end of the outlet channel.
[0039] On the one hand, the vibrating screen 21 serves as a feeding function, and on the other hand, it can adjust the posture of the inserts to a certain extent to convey the chaotic and disordered inserts to the feeding table 22 in a standard posture.
[0040] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. The fully automatic insert automatic injection molding equipment is characterized in that Including: A feeding table, which is used to continuously supply inserts in a standard posture, and the feeding table is arranged on one side of the injection molding machine; An injection molding machine, which includes an injection mold, and the injection molding machine is used to injection mold and produce wire-carrying pipe fittings in the injection mold, and the insert is coated in the wire-carrying pipe fitting during the injection process; A clamping manipulator, which includes moving parts with multiple degrees of freedom, and a clamping mechanism is arranged at the driving end of the clamping manipulator. The clamping manipulator is used to clamp out the inserts in the standard posture on the feeding table and place them in the injection mold.
2. The fully automatic insert automatic injection molding equipment according to claim 1, characterized in that, The clamping manipulator is an electric manipulator, a pneumatic manipulator, a hydraulic manipulator or a mechanical manipulator.
3. The fully automatic insert automatic injection molding equipment according to claim 1, characterized in that, A window for the clamping manipulator to extend into is provided on the injection molding machine.
4. The fully automatic insert automatic injection molding equipment according to claim 1, characterized in that, A vibrating screen is arranged on the feeding table, a discharge channel is connected to the vibrating screen, and a loading table is arranged at the end of the discharge channel.