Tire bead clamp and tire production system
By designing bead fixtures that adapt to beads and partitions of different sizes, integrated product pickup and flat-type partition palletizing functions, the problems of high technical requirements, high labor intensity and low safety in the prior art are solved, and automated operation and performance improvements are achieved.
Patent Information
- Application Number
- CN202422463144.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing tire factory triangular glue bonding machine equipment is semi-automated, with high technical requirements for operators, high labor intensity and low safety. The bead clamp cannot adapt to beads and partitions of different specifications, so the position of the finished suction cup needs to be manually adjusted.
Design a bead clamp, including a mounting frame, bead suction assembly and partition suction assembly. The components can move radially along the mounting frame, adapt to beads and partitions of different sizes, and integrate product pickup and flat-type partition palletizing functions to achieve automated operation through driving components and detectors.
The use performance of bead clamps is improved, labor intensity is reduced, automated operation is realized, and beads and partitions of different specifications are adapted to poor use performance of beads and partitions in the prior art.
Smart Images
Figure CN223173640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tire production equipment, and more specifically, to a bead fixture and a tire production system. Background Art
[0002] At present, most of the calendering machines in domestic tire factories are semi-automatic, and manual operations are required to complete the operations of calendering rubber shaping, picking and placing finished products, and partition palletizing. This requires high skills from operators, results in high labor intensity, low safety, and low overall production line productivity. Moreover, in the prior art, a bead fixture and a palletizing device applicable to a cage-type partition are disclosed. When picking up the partition, three claws are driven by a support ring assembly to hook and tighten the partition, and the partition is placed at the required position by the movement of a robot. When grasping the finished product, three support ring wheels are driven by the support ring assembly, and at the same time, the suction cups of the finished product suction assembly suck the rubber material. However, the finished product suction assembly cannot be adjusted according to the size of the steel ring. When changing the production of different specifications, the position of the finished product suction cup needs to be manually adjusted.
[0003] Therefore, there is a problem of poor performance of the bead fixture in the prior art. Summary of the Utility Model
[0004] The main purpose of the present utility model is to provide a bead fixture and a tire production system to solve the problem of poor performance of the bead fixture in the prior art.
[0005] To achieve the above object, according to one aspect of the present utility model, a bead fixture is provided, including: a mounting frame; a bead suction assembly, at least a part of which can move relative to the mounting frame along the radial direction of the mounting frame; a partition suction assembly, there are multiple bead suction assemblies and multiple partition suction assemblies, the multiple bead suction assemblies and the multiple partition suction assemblies are arranged at intervals circumferentially around the mounting frame, at least one partition suction assembly is arranged between two adjacent bead suction assemblies or at least one bead suction assembly is arranged between two adjacent partition suction assemblies, and at least a part of the partition suction assembly can move relative to the mounting frame along the radial direction of the mounting frame.
[0006] Further, a plurality of first mounting arms extending along the radial direction of the mounting frame are arranged at intervals circumferentially on the mounting frame, the number of the first mounting arms is equal to and corresponds one-to-one with the number of the partition suction assemblies, and at least a part of the partition suction assembly is arranged on the first mounting arm and moves along the first mounting arm.
[0007] Further, the plurality of first mounting arms are arranged at equal intervals, and one bead suction assembly is arranged between two adjacent first mounting arms.
[0008] Further, the partition suction assembly includes at least two suction cups, and the two suction cups are symmetrically arranged on both sides of the corresponding first mounting arm in the length direction.
[0009] Furthermore, a plurality of second mounting arms extending radially along the mounting frame are circumferentially spaced on the mounting frame. The number of the second mounting arms is equal to and corresponds one by one to the number of the bead suction components. At least a part of the bead suction components is arranged on the second mounting arms and moves along the second mounting arms.
[0010] Furthermore, the length of the second mounting arm is greater than that of the first mounting arm.
[0011] Furthermore, the bead suction component includes: a bead support part, which is movably arranged on the second mounting arm and can move along the length direction of the second mounting arm; and two bead suction parts, which are symmetrically arranged on both sides in the length direction of the second mounting arm and can move along the length direction of the second mounting arm, and the bead support part is closer to the center of the mounting frame than the bead suction parts.
[0012] Furthermore, the bead fixture further includes: a driving component arranged on the mounting frame; and a central rotating component arranged on the mounting frame and having a plurality of driving arms. Different driving arms are respectively connected to different bead suction components, and the driving component is drivingly connected to the central rotating component.
[0013] Furthermore, the bead fixture further includes a detecting component arranged on the mounting frame and in signal connection with the separator suction component.
[0014] According to another aspect of the present utility model, a tire production system is provided, which includes the above-mentioned bead fixture.
[0015] Applying the technical solution of the present utility model, the bead fixture in the present application includes a mounting frame, a bead suction component and a separator suction component. At least a part of the bead suction component can move radially relative to the mounting frame along the mounting frame; both the bead suction component and the separator suction component are multiple. The multiple bead suction components and the multiple separator suction components are circumferentially spaced around the mounting frame. At least one separator suction component is arranged between two adjacent bead suction components or at least one bead suction component is arranged between two adjacent separator suction components, and at least a part of the separator suction component can move radially relative to the mounting frame along the mounting frame.
[0016] When using the bead fixture in this application, due to the bead suction component and the separator suction component, and the bead suction ring component and the separator suction ring component can respectively move radially along the mounting frame, the relative positions of the bead suction component and the separator suction component with respect to the mounting frame can be adjusted, so that the bead fixture in this application can adapt to beads and separators of different sizes. At the same time, the bead fixture in this application also has the advantage of integrating the functions of finished product picking and flat-plate separator palletizing, solving the problems of high labor intensity in manual picking and placing of finished products and palletizing, and rubber material bending and collapsing. Therefore, the bead fixture in this application effectively solves the problem of poor performance of bead fixtures in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings forming a part of this application are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0018] Figure 1 The structural schematic diagram of the bead fixture according to a specific embodiment of the present utility model is shown;
[0019] Figure 2 Shown is Figure 1 The structural schematic diagram of the bead fixture in another angle.
[0020] Among them, the above-mentioned drawings include the following reference numerals:
[0021] 10. Mounting frame; 11. First mounting arm; 12. Second mounting arm; 20. Bead suction component; 21. Support ring part; 22. Suction ring part; 30. Separator suction component; 40. Driving component; 50. Central rotation component; 60. Detection component. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0023] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0024] In the present utility model, unless otherwise stated, the orientation terms such as "upper, lower, top, bottom" are usually in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravitational directions of the components themselves; similarly, for the convenience of understanding and description, "inner, outer" refer to the inner and outer with respect to the contours of the respective components, but the above orientation terms do not limit the present utility model.
[0025] In order to solve the problem of poor performance of the tire bead clamp in the prior art, the present application provides a tire bead clamp and a tire production system.
[0026] Furthermore, the tire production system in the present application includes the following bead clamp.
[0027] like Figure 1 and Figure 2 As shown, the tire bead clamp of the present application includes a mounting frame 10, a tire bead suction assembly 20, and a separator suction assembly 30. At least a portion of the tire bead suction assembly 20 can move relative to the mounting frame 10 along the radial direction of the mounting frame 10; there are multiple tire bead suction assemblies 20 and multiple separator suction assemblies 30, and the multiple tire bead suction assemblies 20 and the multiple separator suction assemblies 30 are arranged at intervals around the circumference of the mounting frame 10. At least one separator suction assembly 30 is arranged between two adjacent tire bead suction assemblies 20, or at least one tire bead suction assembly 20 is arranged between two adjacent separator suction assemblies 30, and at least a portion of the separator suction assembly 30 can move relative to the mounting frame 10 along the radial direction of the mounting frame 10.
[0028] When using the tire bead clamp of the present application, since it includes a tire bead suction assembly 20 and a separator suction assembly 30, each of which can move radially along the mounting frame 10, the tire bead suction assembly 20 and the separator suction assembly 30 can be adjusted relative to the mounting frame 10 to accommodate tire beads and separators of varying sizes. Furthermore, the tire bead clamp of the present application has the advantage of integrating product pickup and flat-plate separator stacking functions, thus resolving the issues of manual handling of finished products, the high labor intensity of stacking, and the resulting bending and collapse of rubber materials. Therefore, the tire bead clamp of the present application effectively resolves the poor performance issues of tire bead clamps in the prior art.
[0029] Specifically, the mounting frame 10 is provided with a plurality of first mounting arms 11 extending radially along the mounting frame 10 at intervals along the circumference. The number of first mounting arms 11 is equal to and corresponds one-to-one with the number of separator suction assemblies 30. At least a portion of the separator suction assemblies 30 is disposed on and moves along the first mounting arms 11. Furthermore, the mounting frame 10 is provided with a plurality of second mounting arms 12 extending radially along the mounting frame 10 at intervals along the circumference. The number of second mounting arms 12 is equal to and corresponds one-to-one with the number of bead suction assemblies 20. At least a portion of the bead suction assemblies 20 is disposed on and moves along the second mounting arms 12. It should be noted that, in the present application, mutually cooperating slide rails and slide grooves may be provided between the first mounting arms 11 and the separator suction assemblies 30, and between the second mounting arms 12 and the bead suction ring assembly, respectively. The cooperation of the slide rails and slide grooves limits the movement directions of the separator suction assemblies 30 and the bead suction ring assembly.
[0030] Optionally, a plurality of first mounting arms 11 are arranged at equal intervals, and a bead suction component 20 is arranged between two adjacent first mounting arms. That is to say, in the present application, the numbers of the first mounting arms 11, the second mounting arms 12, the bead suction components 20 and the partition suction components 30 are the same. By such an arrangement, the stability of the forces on the bead and the partition can be effectively ensured.
[0031] In a specific embodiment of the present application, the partition suction component 30 includes at least two suction cups, and the two suction cups are symmetrically arranged on both sides of the corresponding first mounting arm 11 in the length direction. Of course, in the present application, the partition suction component 30 may further include a driving cylinder drivingly connected to the suction cup and a control cylinder capable of controlling the suction and release of the partition by the suction cup. And, by such an arrangement, the partition suction component 30 in the present application can suck the flat partition, so that the bead clamp in the present application can adapt to the flat partition.
[0032] Optionally, the length of the second mounting arm 12 is greater than the length of the first mounting arm 11.
[0033] In a specific embodiment of the present application, the bead suction component 20 includes: a support ring portion 21, the support ring portion 21 is movably arranged on the second mounting arm 12 and can move along the length direction of the second mounting arm 12; a suction ring portion 22, there are two suction ring portions 22, the two suction ring portions 22 are symmetrically arranged on both sides of the second mounting arm 12 in the length direction and can move along the length direction of the second mounting arm 12, and the support ring portion 21 is relatively closer to the center of the mounting frame 10 than the suction ring portion 22. And, the bead clamp further includes a driving component 40 and a central rotating component 50, the driving component 40 is arranged on the mounting frame 10; the central rotating component 50 is arranged on the mounting frame 10 and has a plurality of driving arms, different driving arms are respectively connected to different bead suction components 20, and the driving component 40 is drivingly connected to the central rotating component 50. At the same time, the bead clamp further includes a detecting component 60, the detecting component 60 is arranged on the mounting frame 10 and is in signal connection with the partition suction component 30, and the detecting component 60 can detect the partition, so that after the partition suction component sucks the partition, it keeps sucking the partition until the mounting frame moves to the position where the partition is placed.
[0034] And, in the present application, the driving component 40 can be a cylinder. And the suction ring portion 22 can also be composed of a suction cup and a control cylinder.
[0035] In this application, when sucking the flat partition board, it is automatically controlled by the cylinder and the detector 60 of the partition board suction ring assembly, and multiple suction cups are used to automatically pick and place the partition board. When picking up the finished bead, the cylinder of the driving assembly 40 drives the central rotating assembly 50, thereby driving the expansion and contraction of the support ring part 21 to support the steel ring, and at the same time, the cylinder of the suction ring part 22 synchronously acts to drive multiple suction cups in the whole circle to pick up the finished bead, realizing the automatic adjustment of the suction cups of the suction ring part 22 and preventing the rubber material from collapsing and bending.
[0036] Moreover, in this application, the mounting frame 10 of the bead fixture can be controlled by a robot to move, and the mounting frame 10 can move between the positions of picking up the bead, placing the bead and picking up the partition board, so as to realize the picking and placing of the bead and the partition board.
[0037] From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects:
[0038] 1. Effectively solve the problem of poor performance of the bead fixture in the prior art;
[0039] 2. The structure is simple and the performance is stable.
[0040] Obviously, the above-described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0041] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0042] It should be noted that the terms "first", "second", etc. in the description, claims and drawings of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0043] The above are only the preferred embodiments of the present utility model, and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A bead fixture, characterized in that, Comprising: A mounting bracket (10); A bead suction assembly (20), at least a part of the bead suction assembly (20) being capable of moving radially along the mounting bracket (10) relative to the mounting bracket (10); A separator suction assembly (30), both the bead suction assembly (20) and the separator suction assembly (30) being multiple. The multiple bead suction assemblies (20) and the multiple separator suction assemblies (30) are circumferentially spaced around the mounting bracket (10). At least one separator suction assembly (30) is provided between two adjacent bead suction assemblies (20) or at least one bead suction assembly (20) is provided between two adjacent separator suction assemblies (30), and at least a part of the separator suction assembly (30) is capable of moving radially along the mounting bracket (10) relative to the mounting bracket (10).
2. The bead fixture according to claim 1, wherein A plurality of first mounting arms (11) extending radially along the mounting bracket (10) are circumferentially spaced on the mounting bracket (10). The number of the first mounting arms (11) is equal to and corresponds one-to-one with the number of the separator suction assemblies (30). At least a part of the separator suction assembly (30) is provided on the first mounting arm (11) and moves along the first mounting arm (11).
3. The bead fixture according to claim 2, wherein, The plurality of first mounting arms (11) are equally spaced, and one bead suction assembly (20) is provided between two adjacent first mounting arms (11).
4. The bead fixture according to claim 2, wherein The separator suction assembly (30) includes at least two suction cups, and the two suction cups are symmetrically provided on both sides in the length direction of the corresponding first mounting arm (11).
5. The bead fixture according to claim 2, characterized in that, A plurality of second mounting arms (12) extending radially along the mounting bracket (10) are circumferentially spaced on the mounting bracket (10). The number of the second mounting arms (12) is equal to and corresponds one-to-one with the number of the bead suction assemblies (20). At least a part of the bead suction assembly (20) is provided on the second mounting arm (12) and moves along the second mounting arm (12).
6. The bead fixture according to claim 5, wherein The length of the second mounting arm (12) is greater than the length of the first mounting arm (11).
7. The bead fixture according to claim 5, wherein The bead suction assembly (20) includes: A support ring part (21), the support ring part (21) being movably provided on the second mounting arm (12) and capable of moving along the length direction of the second mounting arm (12); A suction ring part (22), there being two suction ring parts (22), the two suction ring parts (22) being symmetrically provided on both sides in the length direction of the second mounting arm (12) and capable of moving along the length direction of the second mounting arm (12), and the support ring part (21) being closer to the center of the mounting bracket (10) relative to the suction ring part (22).
8. The bead fixture according to any one of claims 1 to 7, characterized in that, The bead fixture further includes: A driving assembly (40), the driving assembly (40) being provided on the mounting bracket (10); A central rotating assembly (50), the central rotating assembly (50) is arranged on the mounting frame (10) and has a plurality of driving arms, different driving arms are respectively connected to different bead suction assemblies (20), and the driving assembly (40) is in driving connection with the central rotating assembly (50).
9. The bead fixture according to any one of claims 1 to 7, characterized in that The bead clamp further includes a detection member (60), the detection member (60) is arranged on the mounting frame (10) and is in signal connection with the separator suction assembly (30).
10. A tire production system, characterized in that, A bead clamp according to any one of claims 1 to 9 is included.