High-temperature-resistant artificial leather

By using a composite structure of a base cloth layer, a PVC foam layer, a high-temperature resistant layer, a flame-retardant layer and a heat-insulating fiber layer in the artificial leather, the spatial interval is formed by using airbag expansion, which solves the problems of poor flame retardancy and poor heat insulation effect in the prior art, and achieves better fire and heat insulation effects.

CN223173714UActive Publication Date: 2025-08-01TIANSHOU FUJIAN SUPERFIBER TECH
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Patent Information

Application Number
CN202421733241.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-01
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing artificial leather has poor flame retardancy and slow combustion speed, but its heat insulation and high temperature resistance are not good, which can easily cause heat to be transferred to human skin and cause scalding.

Method used

The composite structure of the base cloth layer, PVC foam layer, high-temperature resistant layer, flame retardant layer and heat-insulating fiber layer is adopted. The auxiliary heat-resistance structure consists of an airbag and a receiving cavity. The airbag expands when heated to form a spatial interval to enhance the heat-insulating effect.

Benefits of technology

Improves the flame retardancy and thermal insulation properties of artificial leather, prevents heat from being transferred to the skin, and enhances the safety and stability of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of artificial leather, and discloses high-temperature-resistant artificial leather which comprises a base cloth layer, a PVC (polyvinyl chloride) foaming layer fixedly compounded on the upper surface of the base cloth layer, a high-temperature-resistant layer fixedly compounded on the upper surface of the PVC foaming layer, a flame-retardant layer fixedly compounded on the upper surface of the high-temperature-resistant layer, and a heat-insulating fiber layer fixedly compounded on the lower surface of the base cloth layer, an auxiliary heat insulation structure used for heat insulation is arranged between the PVC foaming layer and the flame-retardant layer, the high-temperature-resistant layer is used for resisting high temperature and protecting materials below from being directly damaged by a heat source, the flame-retardant layer provides fireproof protection on the outermost layer and prevents the materials from being ignited or spreading flames, and the heat insulation fiber layer is arranged below the base cloth layer and provides additional heat insulation performance. And the auxiliary heat resistance structure is located between the PVC foaming layer and the flame-retardant layer, so that the overall heat insulation effect is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial leather, and specifically, to a high-temperature resistant artificial leather. Background Art

[0002] Artificial leather is a plastic product that imitates animal leather and is mainly used in industries such as clothing, luggage, and ball products. Its production usually uses fabric as the base and is coated with synthetic resin and various plastic additives. Artificial leather has a variety of colors and patterns, good wear resistance and waterproof performance, is not afraid of being eaten by insects, is not easy to mildew, is high-temperature resistant and inexpensive.

[0003] After retrieval, a Chinese patent with the publication number of CN217598009U discloses a high-temperature resistant artificial leather, which includes a base layer. One side surface of the base layer is fixedly compounded with a flame retardant layer, and one side surface of the flame retardant layer is fixedly compounded with a high-temperature resistant layer. The surface of the high-temperature resistant layer is provided with long strip barrier strips. The long strip combination strips are located on one side surface of the first high-temperature resistant layer. The other side surface of the base layer is fixedly compounded with a buffer layer, and one side surface of the buffer layer is fixedly compounded with a cotton yarn layer. The inside of the high-temperature resistant layer is fixedly compounded with a first reinforcing fiber, and the inside of the cotton yarn layer is fixedly compounded with a second reinforcing fiber. The surface of the first reinforcing fiber is fixedly wound with connecting fibers, and one end surface of the connecting fiber is wound around the surface of the second reinforcing fiber to form a three-dimensional grid structure, which can effectively improve the composite strength and avoid peeling and cracking, thus greatly improving the convenience and stability of use and ensuring the high-temperature resistant effect and structural strength.

[0004] There are some drawbacks in the existing devices during use. For example: the artificial leather in the above solution has high-temperature resistance on its surface. In actual use, it is found that the flame retardant property of this artificial leather is poor. The flame retardant property of the existing artificial leather is mainly reflected in its slow burning speed and extinguishing immediately when removed from the fire. Although it has certain flame retardant performance, the internal heat insulation and high-temperature resistance effect is not good, resulting in heat being easily transferred to the human skin during actual use and easily causing burns to the human skin. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a high-temperature resistant artificial leather to solve the problem that the flame retardant property of artificial leather is poor. The flame retardant property of the existing artificial leather is mainly reflected in its slow burning speed and extinguishing immediately when removed from the fire. Although it has certain flame retardant performance, the internal heat insulation and high-temperature resistance effect is not good.

[0006] The utility model provides the following technical solution: a high-temperature resistant artificial leather, including a base cloth layer, on the upper surface of which a PVC foam layer is fixedly compounded, on the upper surface of which a high-temperature resistant layer is fixedly compounded, on the upper surface of which a flame retardant layer is fixedly compounded, on the lower surface of which a heat insulation fiber layer is fixedly compounded, and an auxiliary heat insulation structure for heat insulation is arranged between the PVC foam layer and the flame retardant layer.

[0007] As a preference of the above technical solution, the auxiliary heat insulation structure includes air bags fixedly arranged in an array on the PVC foam layer, a plurality of through holes are arranged in an array on the high-temperature resistant layer, a plurality of accommodating cavities adapted to the air bags are arranged in an array on the lower end surface of the flame retardant layer, and the air bags pass through the through holes and are accommodated in the accommodating cavities.

[0008] As a preference of the above technical solution, the cross sections of the plurality of air bags are semi-circular structures, and air is filled in the plurality of air bags.

[0009] As a preference of the above technical solution, the base cloth layer is made of bamboo carbon fiber cloth.

[0010] As a preference of the above technical solution, the high-temperature resistant layer is made of a polyester resin reinforced composite material.

[0011] As a preference of the above technical solution, the flame retardant layer is made of tin foil cloth and is positioned by hot pressing and compounding.

[0012] As a preference of the above technical solution, the heat insulation fiber layer is made of glass fiber.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] In the utility model, the high-temperature resistant layer is used to withstand high temperature, protecting the materials below from direct damage by the heat source, the flame retardant layer provides fire protection on the outermost layer, preventing the materials from being ignited or the flame from spreading, the heat insulation fiber layer is below the base cloth layer, providing additional heat insulation performance and preventing heat from being transferred through the materials, and the auxiliary heat insulation structure is located between the PVC foam layer and the flame retardant layer, enhancing the overall heat insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is an exploded structural schematic diagram of a high-temperature resistant artificial leather;

[0016] Figure 2 is a three-dimensional structural schematic diagram of a high-temperature resistant artificial leather;

[0017] Figure 3 is an enlarged structural schematic diagram of the flame retardant layer.

[0018] In the figure: 10, base fabric layer; 11, PVC foam layer; 12, high-temperature resistant layer; 13, flame retardant layer; 14, heat insulation fiber layer; 20, airbag; 21, perforation; 22, accommodation cavity. Specific Embodiment

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] Embodiment 1

[0021] As Figure 1 and Figure 2 shown, the present invention provides a technical solution: a high-temperature resistant artificial leather, including a base fabric layer 10, a PVC foam layer 11 is fixedly compounded on the upper surface of the base fabric layer 10, a high-temperature resistant layer 12 is fixedly compounded on the upper surface of the PVC foam layer 11, a flame retardant layer 13 is fixedly compounded on the upper surface of the high-temperature resistant layer 12, a heat insulation fiber layer 14 is fixedly compounded on the lower surface of the base fabric layer 10, and an auxiliary heat insulation structure for heat insulation is arranged between the PVC foam layer 11 and the flame retardant layer 13. In the specific use process, the base fabric layer 10 is used as the basic skeleton of the artificial leather to provide physical strength and stability. The PVC foam layer 11 forms a layer on the base fabric layer 10, which may be used to increase the thickness, softness and buffering of the material. The high-temperature resistant layer 12 is used to withstand high temperatures and protect the underlying materials from direct damage by heat sources. The flame retardant layer 13 provides fire protection on the outermost layer to prevent the material from igniting or spreading flames. The heat insulation fiber layer 14 is located below the base fabric layer 10 to provide additional heat insulation performance and prevent heat from passing through the material. The auxiliary heat insulation structure is located between the PVC foam layer 11 and the flame retardant layer 13 to enhance the overall heat insulation effect.

[0022] As an implementation manner in this embodiment, as Figure 2 and Figure 3 shown, the auxiliary heat insulation structure includes airbags 20 fixedly arranged in an array on the PVC foam layer 11. The cross-sections of the plurality of airbags 20 are semi-circular structures, and the plurality of airbags 20 are filled with air inside. In this way, the airbags 20 will automatically expand when heated. A plurality of perforations 21 are arranged in an array on the high-temperature resistant layer 12, and a plurality of accommodation cavities 22 adapted to the airbags 20 are arranged in an array on the lower end surface of the flame retardant layer 13. The airbags 20 pass through the perforations 21 and are accommodated in the accommodation cavities 22. In the specific use process, when the airbags 20 are heated by the heat on the flame retardant layer 13, they will quickly expand. In this way, the airbags 20 pass through the perforations 21 and push up the flame retardant layer 13, and the top ends of the airbags 20 continue to expand and enlarge in the accommodation cavities 22. As a result, the flame retardant layer 13 and the high-temperature resistant layer 12 are separated. In this way, a certain space interval is formed between the flame retardant layer 13 and the high-temperature resistant layer 12, which can, to a certain extent, prevent the heat on the flame retardant layer 13 from being transferred to the high-temperature resistant layer 12 and play a certain heat insulation effect.

[0023] Among them, the base fabric layer 10 is a bamboo carbon fiber cloth, which has the characteristics of moisture absorption and breathability, antibacterial and antimicrobial, warm in winter and cool in summer, green and environmental protection. This material not only has high temperature resistance but also provides physical strength and stability for the artificial leather. The high-temperature resistant layer 12 is made of a polyester resin reinforced composite material, which has the advantages of excellent high-temperature resistance, high mechanical properties and good corrosion resistance. The flame retardant layer 13 is made of tinfoil cloth and is positioned by hot pressing and compounding, and has excellent heat insulation, heat radiation reflection and fire prevention properties. The heat insulation fiber layer 14 is made of glass fiber and has excellent heat insulation, heat resistance and electrical insulation properties.

[0024] Working principle: First, the base fabric layer 10 serves as the basic framework of the artificial leather, providing physical strength and stability. The PVC foam layer 11 is formed on the base fabric layer 10 and may be used to increase the thickness, softness and buffering of the material. The high-temperature resistant layer 12 is used to withstand high temperatures and protect the underlying materials from direct damage by heat sources. The flame retardant layer 13 provides fire protection on the outermost layer to prevent the material from igniting or spreading flames. The heat insulation fiber layer 14 is located below the base fabric layer 10 to provide additional heat insulation performance and prevent heat from passing through the material. The auxiliary heat insulation structure is located between the PVC foam layer 11 and the flame retardant layer 13 to enhance the overall heat insulation effect. When in use, when the airbag 20 receives heat on the flame retardant layer 13, it will expand rapidly. Thus, the airbag 20 passes through the perforation 21 and pushes up the flame retardant layer 13, and the top of the airbag 20 continues to expand and enlarge within the accommodating cavity 22, thereby separating the flame retardant layer 13 from the high-temperature resistant layer 12. In this way, a certain spatial interval is formed between the flame retardant layer 13 and the high-temperature resistant layer, which can, to a certain extent, prevent the heat on the flame retardant layer 13 from being transferred to the high-temperature resistant layer 12, achieving a certain heat insulation effect.

[0025] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it.

Claims

1. A heat-resistant artificial leather, comprising a base fabric layer (10), characterized in that: The upper surface of the base fabric layer (10) is fixedly compounded with a PVC foam layer (11), the upper surface of the PVC foam layer (11) is fixedly compounded with a high-temperature resistant layer (12), the upper surface of the high-temperature resistant layer (12) is fixedly compounded with a flame retardant layer (13), the lower surface of the base fabric layer (10) is fixedly compounded with a heat insulation fiber layer (14), and an auxiliary heat insulation structure for heat insulation is arranged between the PVC foam layer (11) and the flame retardant layer (13).

2. The high-temperature resistant artificial leather according to claim 1, characterized in that: The auxiliary heat insulation structure includes air bags (20) fixedly arranged in an array on the PVC foam layer (11), a plurality of through holes (21) are arranged in an array on the high-temperature resistant layer (12), a plurality of accommodating cavities (22) adapted to the air bags (20) are arranged in an array on the lower end surface of the flame retardant layer (13), and the air bags (20) pass through the through holes and are accommodated in the accommodating cavities (22).

3. The heat-resistant artificial leather according to claim 2, characterized in that: The cross sections of the plurality of air bags (20) are semi-circular structures, and the plurality of air bags (20) are filled with air inside.

4. A heat-resistant artificial leather according to claim 1, characterized in that: The base fabric layer (10) is a bamboo carbon fiber fabric.

5. A heat-resistant artificial leather according to claim 1, characterized in that: The high-temperature resistant layer (12) is made of a polyester resin reinforced composite material.

6. A heat-resistant artificial leather according to claim 1, characterized in that: The flame retardant layer (13) is made of tin foil cloth and is positioned by hot pressing and compounding.

7. The heat-resistant artificial leather according to claim 1, wherein: The heat insulation fiber layer (14) is made of glass fiber.

Citation Information

Patent Citations

  • High-temperature-resistant artificial leather

    CN217598009U