Residual coal cleaning device for carriage of coal conveyor
Through the coal transport truck compartment residual coal cleaning device connected to the crane, the water pump and spray head are used to reduce dust, combined with the adjustment frame and extension plate to adapt to different compartment sizes, the coal dust pollution problem is solved and efficient cleaning and health protection is achieved.
Patent Information
- Application Number
- CN202422299173.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing coal-free coal cleaning device of the existing coal truck carriage is prone to produce coal dust during the cleaning process, polluting the air and affecting the health of staff.
Connect the crane through the mounting seat, and connect it to the water pump with a tee pipe, which drives the impeller and cleaning brush to rotate, and sprays water to reduce dust. At the same time, the adjustment frame and extension plate are adapted to different carriage sizes for cleaning.
Effectively prevent coal dust from rising, protect the air and staff health, and improve cleaning efficiency and practicality.
Smart Images

Figure CN223175328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal transport vehicles, and specifically relates to a device for cleaning residual coal in the carriage of a coal transport vehicle. Background Art
[0002] Coal transport vehicles mainly include two categories: coal transport trucks for road transportation and special coal transport trains for railway transportation. For coal transport vehicles for railway transportation, their carriages mostly adopt a box structure to effectively prevent coal from spilling and generating dust during transportation. And the cleaning of residual coal in the carriage of a coal transport vehicle is an important link. During the cleaning process, appropriate cleaning methods and tools need to be selected to ensure the cleaning effect and efficiency.
[0003] A disclosed document with the publication number CN210029329U discloses a device for scraping and sweeping residual coal at the bottom of a train carriage, which includes a control cabinet, a cleaning device, a scraping and gathering device, and a fixing device. One end of the fixing device is fixedly connected to the cleaning device, a scraping and gathering device is arranged on one side of the cleaning device, and the scraping and gathering device is fixedly connected to the fixing device. The front end of the fixing device is fixedly connected to the control cabinet. In the utility model, through the setting of a motor, a three - port connecting cross beam, a brush body, a straight arm, a first rotating end shaft, a second rotating end shaft, etc., the cleaning of residual coal inside the train can be realized through the action of the brush body. This device has the advantages of compact structure, convenient construction, material saving, stable performance, safety and reliability, easy maintenance, etc. It reduces the inconvenience and labor costs of manual cleaning, meets the requirements of actual production, improves the production efficiency, and saves costs.
[0004] When using the brush body in the above - mentioned device to clean the residual coal at the bottom of the carriage, when the brush body sweeps the residual coal in the carriage, due to the friction and collision between coal particles and the agitation of the cleaning tool, it is easy to cause the generation of coal dust. Especially in dry weather with strong winds, the coal dust is more likely to be lifted and spread into the air, which not only pollutes the air but also easily affects the physical and mental health of the staff. Content of the Utility Model
[0005] In view of the above problems, a device for cleaning residual coal in the carriage of a coal transport vehicle is provided. The mounting seat is connected to a crane, and then connected to an external water pump through a three - way pipe. When it is necessary to clean the residual coal on the carriage, the crane is used to place the mounting seat on the carriage and drive the mounting seat to move. First, the residual coal on the carriage can be cleaned through the adjusting frame and the extension plate. At the same time, the water pump is started, and the external water source is transported to the inside of the nozzle by the water pump. When the external water source passes through the conversion box, it will drive the impeller to rotate, further driving the rotating rod and the cleaning brush at the bottom of the impeller to rotate. The cleaning brush can be used to clean some missed soot, and at the same time, the water sprayed out by the nozzle is used to suppress the dust generated during the working process, preventing the coal dust from being lifted and spread into the air, which not only pollutes the air but also easily affects the physical and mental health of the staff.
[0006] To solve the problems of the existing technology, the utility model provides a device for cleaning residual coal in a coal transport vehicle carriage, which comprises a mounting seat. A pair of conversion boxes are arranged symmetrically on the top of the mounting seat. One side of each of the two conversion boxes close to each other is communicated with a three-way pipe through a pipeline. One side of each of the two conversion boxes away from each other is communicated with a water outlet pipe. The other end of the water outlet pipe extends to the bottom of the mounting seat and is provided with a spray head. An impeller is rotatably arranged inside each of the two conversion boxes. A rotating rod is rotatably arranged at the bottom of the impeller. One end of the rotating rod extends to the bottom of the mounting seat and is provided with a cleaning brush.
[0007] Preferably, an adjusting frame is movably arranged on the side wall of the mounting seat, and extension plates are movably arranged on both sides of the adjusting frame.
[0008] Preferably, racks are arranged on one side of each of the two extension plates close to each other. A driving rod is rotatably arranged inside the adjusting frame, and a gear meshed with the rack is arranged on the outer part of the driving rod.
[0009] Preferably, one end of the driving rod extends to the outside of the adjusting frame, and a rotating block is arranged on the top of the driving rod.
[0010] Preferably, a sliding block is slidably arranged on the outer part of the driving rod. Symmetric positioning rods are arranged at the bottom of the sliding block. A plurality of positioning holes adapted to the positioning rods are formed in the top of the adjusting frame. A spring is sleeved on the outer part of the driving rod. One end of the spring is connected to the top of the sliding block, and the other end of the spring is connected to the bottom of the rotating block.
[0011] Preferably, baffles are arranged on one side of each of the two extension plates close to each other. A rectangular groove for the baffle to move is formed inside the adjusting frame.
[0012] The beneficial effects of the utility model compared with the existing technology are as follows:
[0013] 1. Connect the mounting seat with a crane, and then connect it with an external water pump through a three-way pipe. When it is necessary to clean the residual coal on the carriage, use the crane to place the mounting seat on the carriage and drive the mounting seat to move. First, the adjusting frame and the extension plates can be used to clean the residual coal on the carriage. At the same time, start the water pump to transport the external water source to the inside of the spray head. When the external water source passes through the conversion box, it will drive the impeller to rotate, further driving the rotating rod and the cleaning brush at the bottom of the impeller to rotate. The cleaning brush can be used to clean some missed soot, and at the same time, the water sprayed out by the spray head is used to reduce the dust generated during the cleaning process, effectively preventing the coal dust from rising and spreading into the air. In this way, not only can air pollution be avoided, but also the physical and mental health of the staff can be protected.
[0014] 2. By pulling the slider upward, the positioning rod at the bottom of the slider moves away from the positioning hole at the top of the adjustment frame. At this time, the driving rod can be rotated, which drives the gear to rotate. Further, the two extension plates are driven to extend outward through the cooperation of the gear and the rack, so that the cleaning effect can be achieved for carriages of different sizes, improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of a device for cleaning residual coal in a coal transport vehicle carriage.
[0016] Figure 2 is a schematic top view structure diagram of a device for cleaning residual coal in a coal transport vehicle carriage.
[0017] Figure 3 is a schematic structural diagram of the rotating blade in a device for cleaning residual coal in a coal transport vehicle carriage.
[0018] Figure 4 is a schematic structural diagram of the gear and the rack in a device for cleaning residual coal in a coal transport vehicle carriage.
[0019] Figure 5 is a schematic enlarged structural diagram of part A in a device for cleaning residual coal in a coal transport vehicle carriage.
[0020] Figure 6 is a schematic structural diagram when the extension plate is working in a device for cleaning residual coal in a coal transport vehicle carriage.
[0021] The reference numerals in the figure are: 1. mounting seat; 2. conversion box; 3. three-way pipe; 4. water outlet pipe; 5. extension plate; 6. adjustment frame; 7. nozzle; 8. rotating rod; 9. cleaning brush; 10. impeller; 11. rack; 12. driving rod; 13. gear; 14. slider; 15. spring; 16. positioning rod; 17. rotating block; 18. baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] To further understand the features, technical means, and specific purposes and functions achieved by the present invention, the present invention will be described in further detail below in conjunction with the drawings and specific embodiments.
[0023] As Figures 1 to 6 shown, the present invention provides:
[0024] A device for cleaning the remaining coal in the carriage of a coal transport vehicle, comprising a mounting seat 1. Symmetrical conversion boxes 2 are arranged at the top of the mounting seat 1. One side of each of the two conversion boxes 2 close to each other is communicated with a three-way pipe 3 through a pipeline. One side of each of the two conversion boxes 2 away from each other is communicated with a water outlet pipe 4. The other end of the water outlet pipe 4 extends to the bottom of the mounting seat 1 and is provided with a spray head 7. Impellers 10 are rotatably arranged inside each of the two conversion boxes 2. A rotating rod 8 is rotatably arranged at the bottom of the impeller 10. One end of the rotating rod 8 extends to the bottom of the mounting seat 1 and is provided with a cleaning brush 9.
[0025] Connect the mounting seat 1 to a crane, and then use the three-way pipe 3 to communicate with an external water pump. When it is necessary to clean the remaining coal on the carriage, the mounting seat 1 can be placed on the carriage by using the crane to drive the mounting seat 1 to move. First, the remaining coal on the carriage can be cleaned through the adjusting frame 6 and the extension plate 5. At the same time, start the water pump, and the water pump transports the external water source to the inside of the spray head 7. After the external water source passes through the conversion box 2, it will drive the impeller 10 to rotate, further driving the rotating rod 8 and the cleaning brush 9 at the bottom of the impeller 10 to rotate. The cleaning brush 9 can be used to clean some missed soot. During the cleaning process, the water sprayed by the spray head 7 is used to reduce the dust generated during the working process, effectively preventing the coal dust from rising and spreading into the air. This can not only avoid air pollution but also protect the physical and mental health of the staff.
[0026] As Figure 4 and Figure 6 shown, an adjusting frame 6 is movably arranged on the side wall of the mounting seat 1, and extension plates 5 are movably arranged on both sides of the adjusting frame 6.
[0027] By using an extension plate 5 with adjustable length, the operator can flexibly and effectively clean the remaining coal on various carriages of different sizes. The design of this extension plate 5 enables it to be appropriately telescoped and adjusted according to the specific size of the carriage, thus ensuring the efficiency and convenience of the cleaning operation. Whether it is a large truck or a small transport vehicle, the extension plate 5 can provide sufficient coverage to ensure that the remaining coal in the carriage is completely removed, thereby improving the efficiency of coal transportation and the utilization rate of the carriage.
[0028] As Figure 4 shown, racks 11 are arranged on one side of each of the two extension plates 5 close to each other, a driving rod 12 is rotatably arranged inside the adjusting frame 6, and a gear 13 meshed with the rack 11 is arranged on the outside of the driving rod 12.
[0029] Through the rotational movement of the driving rod 12, the gear 13 can be driven to start rotating. As the gear 13 rotates, its precise cooperation with the rack 11 will be converted into a linear motion. This linear motion then pushes the two extension plates 5 to expand outward along a predetermined trajectory.
[0030] As Figure 5 shown, one end of the driving rod 12 extends to the outside of the adjusting frame 6, and a rotating block 17 is arranged on the top of the driving rod 12.
[0031] By using the rotating block 17, the staff can operate and drive the driving rod 12 more conveniently, making it rotate easily.
[0032] As Figure 5 shown, a sliding block 14 is slidably arranged on the outside of the driving rod 12, symmetric positioning rods 16 are arranged at the bottom of the sliding block 14, a plurality of positioning holes adapted to the positioning rods 16 are opened at the top of the adjusting frame 6, a spring 15 is sleeved on the outside of the driving rod 12, one end of the spring 15 is connected to the top of the sliding block 14, and the other end of the spring 15 is connected to the bottom of the rotating block 17.
[0033] By pulling up the sliding block 14, the positioning rod 16 at the bottom of the sliding block 14 is separated from the positioning hole at the top of the adjusting frame 6. At this time, the driving rod 12 can be rotated. During the rotation process, observe the length of the extension plate 5 until it extends to the appropriate length. Once the required length is reached, the sliding block 14 can be released. Under the elastic force of the spring 15, the sliding block 14 will quickly move downward, driving the positioning rod 16 to insert into the corresponding jack. This design effectively prevents the driving rod 12 from rotating during operation, ensuring the stable operation and precise control of the equipment.
[0034] As Figure 6 shown, baffles 18 are arranged on one side of the two extension plates 5 close to each other, and a rectangular groove for the movement of the baffles 18 is opened inside the adjusting frame 6.
[0035] By arranging the baffle 18 on one side of the carriage, the remaining coal in the carriage can be effectively cleaned. It can ensure that during the cleaning process, the excess coal will not scatter everywhere, thus keeping the inside of the carriage clean.
[0036] The above embodiments only represent one or several implementation manners of the device for cleaning the remaining coal in the carriage of the utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the appended claims.
Claims
1. A device for cleaning the remaining coal in the carriage of a coal transport vehicle, characterized in that, It includes a mounting base (1). Symmetrical conversion boxes (2) are arranged at the top of the mounting base (1). One side of each of the two conversion boxes (2) close to each other is communicated with a tee pipe (3) through a pipeline. One side of each of the two conversion boxes (2) away from each other is communicated with a water outlet pipe (4). The other end of the water outlet pipe (4) extends to the bottom of the mounting base (1) and a spray head (7) is installed. Impellers (10) are rotatably arranged inside each of the two conversion boxes (2). A rotating rod (8) is rotatably arranged at the bottom of the impeller (10). One end of the rotating rod (8) extends to the bottom of the mounting base (1) and a cleaning brush (9) is installed.
2. The coal residue cleaning device for the coal transport vehicle carriage according to claim 1, characterized in that, An adjusting frame (6) is movably arranged on the side wall of the mounting base (1). Extension plates (5) are movably arranged on both sides of the adjusting frame (6).
3. The coal cleaning device for the remaining coal in the carriage of a coal transport vehicle according to claim 2, wherein, Rack bars (11) are arranged on one side of each of the two extension plates (5) close to each other. A driving rod (12) is rotatably arranged inside the adjusting frame (6). A gear (13) meshed with the rack bar (11) is arranged on the outer part of the driving rod (12).
4. The coal residue cleaning device for the coal transport vehicle carriage according to claim 3, characterized in that, One end of the driving rod (12) extends to the outside of the adjusting frame (6). A rotating block (17) is arranged at the top of the driving rod (12).
5. The coal residue cleaning device for the coal transport vehicle carriage according to claim 3, wherein, A sliding block (14) is slidably arranged on the outer part of the driving rod (12). Symmetrical positioning rods (16) are arranged at the bottom of the sliding block (14). A number of positioning holes adapted to the positioning rods (16) are formed in the top of the adjusting frame (6). A spring (15) is sleeved on the outer part of the driving rod (12). One end of the spring (15) is connected to the top of the sliding block (14), and the other end of the spring (15) is connected to the bottom of the rotating block (17).
6. The coal cleaning device for the remaining coal in the carriage of a coal transport vehicle according to claim 2, characterized in that, Baffles (18) are arranged on one side of each of the two extension plates (5) close to each other. A rectangular groove for the movement of the baffle (18) is formed inside the adjusting frame (6).
Citation Information
Patent Citations
Railway carriage bottom residual coal scraping device
CN210029329U