Knitted fabric winding device capable of preventing looseness

By using forward and reverse thread rollers and roll change auxiliary devices in the knitted cloth winding device, the winding speed and tension of the weaving cloth are controlled, and the problem of looseness and jumping of the knitted cloth during the winding process is solved, and the stable winding and efficient production of the fabric is achieved.

CN223175375UActive Publication Date: 2025-08-01JIANGXI SANLONGFEI KNITTING CO LTD
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Patent Information

Application Number
CN202422307020.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-01
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Knitted fabrics are prone to looseness and jumping during the winding process, especially in continuous production, which makes it difficult to maintain the dimensional stability and density of the fabric.

Method used

A loose knitted cloth winding device is adopted to prevent loose knitted cloth, including a fixing frame, a tight winding device, a pulling roller group and a power device. The pre-pull force is provided through the front and reverse thread rollers and the roll change auxiliary device to control the rolling speed and tension of the weaving cloth to avoid folding and jumping during roll change.

Benefits of technology

Effectively prevent the weaving fabric from loosening and jumping during the winding process, maintain the dimensional stability and density of the fabric, improve production efficiency, and avoid folded and concave and concave textures when changing the winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-loosing knitted fabric winding device which comprises a fixing frame, a tightening winding device, a traction roller set and power devices, the tightening winding device, the traction roller set and the power devices are installed on the fixing frame, and at least two power devices are respectively in transmission connection with the tightening winding device and the traction roller set. The tightening and winding device is matched with the traction roller group; the traction roller set comprises supporting bearings, traction rollers, a ring unwinding traction set, positive and negative threaded rollers and a positive and negative threaded roller set, the multiple supporting bearings are symmetrically and movably connected to the fixing frame in pairs and are arranged away from the tightening and winding device, and the multiple traction rollers are movably connected to the fixing frame; the knitted fabric winding device capable of preventing loosening is simple in structure, convenient to use and practical, pre-pulling of woven fabric is carried out through the roll changing auxiliary device, and the situation that when a machine stops to change a roll core, the woven fabric has creases due to no winding force, and consequently the creases need to be corrected when the woven fabric is wound again is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of knitted fabric rolling and loose prevention, and particularly relates to a knitted fabric rolling device that prevents loosening. Background Art

[0002] During the knitted fabric production process, steps such as scouring, dyeing, and washing all affect the fabric's dimensional stability and density. Improper control of the tensile tension applied to the fabric during these processes can lead to fabric sag during subsequent processing and winding. While continuous production can improve efficiency, controlling the tensile tension presents significant challenges. In contrast, intermittent production can better achieve fabric relaxation, thereby maintaining dimensional stability and density. However, intermittent production also suffers from lower production efficiency. To address this sag during the winding process, a series of anti-loosening technologies are required. During the winding process, knitted fabrics experience increased weight and diameter as the winding time increases, causing them to jitter as they roll. This jitter is caused by factors such as the weight, diameter, softness, and winding speed of the roll, and can lead to varying degrees of looseness after winding. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a knitted fabric winding device that prevents loosening. The device has a simple structure and is convenient and practical. The fabric is pre-stretched through a roll-changing auxiliary device to avoid the phenomenon that the fabric is wrinkled due to lack of winding force when the machine is stopped to change the winding core, resulting in the need to correct the creases when the fabric is rolled up again.

[0004] The traction roller assembly is connected to the driving mechanism, and the traction roller assembly is connected to the driving mechanism by the support frame, and the traction roller assembly is connected to the driving mechanism by the support frame.

[0005] Preferably, the compact winding device includes a right winding roller, a left winding roller, sliding columns, a follower winding device, and a lifting oil cylinder. The right winding roller and the left winding roller are symmetrically installed on the fixed frame and are in transmission connection with the power device. One ends of the two sliding columns are hinged to the fixed frame, and the other ends are respectively hinged with a compacting adjustment oil cylinder. The piston rod of the compacting adjustment oil cylinder is hinged to the fixed frame. The two follower winding devices are respectively slidably connected to the sliding columns. One end of the lifting oil cylinder is hinged to the sliding column, and the piston rod is hinged to the follower winding device.

[0006] Preferably, the follower winding device includes a C-shaped sliding frame, a fixed roller bearing, a pressing oil cylinder, a V-shaped frame, a moving roller bearing, and a damper. The two fixed roller bearings are symmetrically installed at one end of the C-shaped sliding frame. The pressing oil cylinder is installed at the other end of the C-shaped sliding frame, and the piston rod is hinged to the middle of the V-shaped frame. The two moving roller bearings are respectively connected to both ends of the V-shaped frame. The damper is installed at one end of the C-shaped sliding frame and cooperates with the fixed roller bearing.

[0007] Preferably, a roll-changing auxiliary device is installed on the fixed frame. The roll-changing auxiliary device includes an adjustment oil cylinder, a rotating frame, a connecting shaft, a fixed traction roller, and a rotating traction roller. A plurality of fixed traction rollers are sequentially movably connected to the fixed frame from top to bottom. One end of the rotating frame is hinged to the fixed frame. One end of the adjustment oil cylinder is hinged to the fixed frame, and the piston rod is hinged to the rotating frame. A plurality of rotating traction rollers are sequentially movably connected to the rotating frame from top to bottom. The fixed traction rollers are arranged between adjacent rotating traction rollers.

[0008] Preferably, an arc-shaped transition plate is hinged to the fixed frame.

[0009] Preferably, fixing bolts for fixing the arc-shaped transition plate are connected to the fixed frame.

[0010] Beneficial effects:

[0011] (1) For the knitting cloth winding device for preventing loosening of the present invention, its structure is simple, convenient and practical. The pre-pulling of the woven fabric is carried out through the roll-changing auxiliary device, avoiding the phenomenon that the woven fabric has wrinkles due to the lack of winding force when the roll core is changed during shutdown, resulting in the situation that the wrinkles need to be corrected when the woven fabric is wound again.

[0012] (2) For the knitting cloth winding device for preventing loosening of the present invention, the phenomenon of jumping during the winding of the woven fabric is reduced through the compact winding device, making the cloth roll roll more stably and avoiding the situation that the wound cloth becomes loose due to jumping. Description of the drawings

[0013] Figure 1 It is a schematic structural diagram of the knitting cloth winding device;

[0014] Figure 2 It is a schematic structural diagram of the traction roller group;

[0015] Figure 3 It is a structural schematic diagram of the compact take-up device;

[0016] Figure 4 It is a structural schematic diagram of the follow-up winding device;

[0017] 1 - fixed frame, 2 - compact take-up device, 21 - right winding roller, 22 - left winding roller, 23 - sliding column, 24 - follow-up winding device, 25 - compact adjustment oil cylinder, 26 - C-shaped sliding frame, 27 - fixed roller bearing, 28 - pressing oil cylinder, 29 - V-shaped frame, 210 - moving roller bearing, 211 - damper, 3 - roll change auxiliary device, 31 - adjustment oil cylinder, 32 - rotating frame, 33 - connecting shaft, 34 - fixed traction roller, 35 - rotating traction roller, 4 - traction roller group, 41 - support bearing, 42 - traction roller, 43 - coil releasing traction group, 44 - positive and negative thread roller, 45 - positive and negative thread roller group, 5 - arc transition plate, 6 - fixing bolt. Specific embodiments

[0018] The embodiments of the present invention will be further described below with reference to the accompanying drawings.

[0019] Embodiment 1

[0020] As Figures 1 to 4As shown; a knitted fabric winding device to prevent loosening, comprising a fixed frame 1, a tight winding device 2, a traction roller group 4 and a power device, the tight winding device 2, the traction roller group 4 and the power device are installed on the fixed frame 1, at least two of the power devices are respectively connected to the tight winding device 2 and the traction roller group 4, the tight winding device 2 and the traction roller group 4 cooperate with each other; the traction roller group 4 comprises a support bearing 41, a traction roller 42, a loop traction group 43, positive and negative thread rollers 44 and a positive and negative thread roller group 45, a number of the support bearings 41 are symmetrically connected to the fixed frame 1 in pairs and are arranged away from the tight winding device 2, a number of the traction rollers 42 are movably connected to the fixed frame 1, the loop traction group 43, The forward and reverse thread rollers 44 and the forward and reverse thread roller group 45 are arranged between the support bearing 41 and the compacting and winding device 2. The ring-releasing traction group 43 includes two power rollers arranged in a close relationship, and the power rollers are connected to the power device in a transmission manner. The forward and reverse thread roller group 45 includes three forward and reverse thread rollers 44 arranged in a triangle, and the forward and reverse thread rollers 44 are connected to the power device in a transmission manner; the compacting and winding device 2 includes a right winding roller 21, a left winding roller 22, a sliding column 23, a follower winding device 24 and a lifting cylinder. The right winding roller 21 and the left winding roller 22 are symmetrically mounted on the fixed frame 1 and are connected to the power device in a transmission manner. One end of the two sliding columns 23 is hinged on the fixed frame 1 and the other end is hinged to the compacting adjustment cylinder 25. The piston rod of the tightening adjustment cylinder 25 is hinged on the fixed frame 1, and the two follow-up winding devices 24 are respectively slidably connected to the sliding column 23. One end of the lifting cylinder is hinged on the sliding column 23 and the piston rod is hinged on the follow-up winding device 24; the follow-up winding device 24 includes a C-type slide 26, a fixed roller bearing 27, a clamping cylinder 28, a V-frame 29, a movable roller bearing 210 and a damper 211. The two fixed roller bearings 27 are symmetrically installed on one end of the C-type slide 26, the clamping cylinder 28 is installed on the other end of the C-type slide 26 and the piston rod is hinged to the middle of the V-frame 29, the two movable roller bearings 210 are respectively connected to the two ends of the V-frame 29, and the damper 211 is installed on one end of the C-type slide 26 and Cooperate with the fixed roller bearing 27; a roll changing auxiliary device 3 is installed on the fixed frame 1, and the roll changing auxiliary device 3 includes an adjusting cylinder 31, a rotating frame 32, a connecting shaft 33, a fixed traction roller 34 and a rotating traction roller 35. Several of the fixed traction rollers 34 are movably connected to the fixed frame 1 from top to bottom, and one end of the rotating frame 32 is hinged to the fixed frame 1. One end of the adjusting cylinder 31 is hinged to the fixed frame 1 and the piston rod is hinged to the rotating frame 32. Several of the rotating traction rollers 35 are movably connected to the rotating frame 32 from top to bottom, and the fixed traction rollers 34 are arranged between adjacent rotating traction rollers 35; an arc-shaped transition plate 5 is hinged on the fixed frame 1; a fixing bolt 6 for fixing the arc-shaped transition plate 5 is connected to the fixed frame 1.

[0021] The core is pre-installed on the tight winding device 2. Then the woven fabric is passed through several traction rollers 42, the coil releasing and traction group 43, the positive and negative thread rollers 44, the roll-changing auxiliary device 3 and the positive and negative thread roller group 45 and wound by the core. The power device drives two power rollers to provide a certain conveying force to convey the woven fabric. Specifically, when the woven fabric passes through the positive and negative thread rollers 44, the driving force generated by the rotation of the positive and negative threads makes the woven fabric flat, avoiding concave and convex patterns in the middle of the woven fabric. By arranging the positive and negative thread rollers 44 in a triangular shape, while making the woven fabric flat, a leveling pulling force is provided to prevent the concave and convex patterns of the woven fabric from recovering after being leveled. When changing the core, the adjusting oil cylinder 31 drives the rotating frame 32 to rotate, so that several fixed traction rollers 34 and the rotating traction roller 35 stagger and move away from each other, achieving the purpose of extending the conveying distance of the woven fabric through the staggered fixed traction rollers 34 and the rotating traction roller 35. The pressing oil cylinder 28 drives the V-shaped frame 29 to descend, and the moving roller bearing 210 on the V-shaped frame 29 descends, so that the core rolls between the two moving roller bearings 210 and the two fixed roller bearings 27. Then, the lifting oil cylinder drives the follower winding device 24 to descend to complete the lifting of both ends of the core. At the same time, the tightening adjusting oil cylinder 25 drives one end of the sliding column 23 to move, so that the core leans against the right winding roller 21 or the left winding roller 22 and contacts them. The power device controls the rotation speeds of the right winding roller 21 and the left winding roller 22 to be the same or one fast and one slow. When controlling the rotation speeds of the right winding roller 21 and the left winding roller 22 to be different, the winding speed of the core can be controlled to switch between fast and slow, achieving the purpose of the roll-changing auxiliary device 3 extending the woven fabric during winding and roll-changing. The function of the support bearing 41 is to release the rolled fabric for use. The rolled fabric is the rolled fabric pre-rolled and transported from the previous process, and it is suitable for intermittent production. The arc transition plate 5 is suitable for continuous production. The woven fabric processed in the previous process will be stacked on the arc transition plate 5 for winding. Pre-stacking the woven fabric on the arc transition plate 5 can reduce the tension generated during the conveying process of the woven fabric. The roll-changing auxiliary device 3 is generally used in continuous production, mainly to reduce the excessive length of the woven fabric stacked on the arc transition plate 5, resulting in the accumulation of the woven fabric.

[0022] The specific embodiments of the present invention have been described in detail above, but they are only examples, and the present invention is not limited to the above-described specific embodiments. For those skilled in the art, any equivalent modifications and substitutions made to the present invention are also within the scope of the present invention. Therefore, all equivalent transformations and modifications made without departing from the spirit and scope of the present invention are covered by the present invention.

Claims

1. A winding device for knitted fabric to prevent loosening, characterized in that: The invention comprises a fixed frame (1), a compacting and winding device (2), a traction roller group (4) and a power device, wherein the compacting and winding device (2), the traction roller group (4) and the power device are installed on the fixed frame (1), at least two of the power devices are respectively connected to the compacting and winding device (2) and the traction roller group (4), and the compacting and winding device (2) and the traction roller group (4) cooperate with each other; the traction roller group (4) comprises a support bearing (41), a traction roller (42), a coil unwinding traction group (43), a positive and negative thread roller (44) and a positive and negative thread roller group (45), and a plurality of the support bearings (41) are connected in pairs. The invention relates to a movably connected fixed frame (1) and is arranged away from the compacting and winding device (2). A plurality of traction rollers (42) are movably connected to the fixed frame (1). The coil unwinding traction group (43), the forward and reverse thread rollers (44) and the forward and reverse thread roller group (45) are arranged between the support bearing (41) and the compacting and winding device (2). The coil unwinding traction group (43) includes two power rollers arranged in a close relationship, and the power rollers are connected to the power device in a transmission manner. The forward and reverse thread roller group (45) includes three forward and reverse thread rollers (44) arranged in a triangle, and the forward and reverse thread rollers (44) are connected to the power device in a transmission manner.

2. The winding device for knitted fabric to prevent loosening according to claim 1, characterized in that: The compacting and winding device (2) comprises a right winding roller (21), a left winding roller (22), a sliding column (23), a follower winding device (24) and a lifting cylinder. The right winding roller (21) and the left winding roller (22) are symmetrically mounted on the fixed frame (1) and are transmission-connected to the power device. One end of the two sliding columns (23) is hinged on the fixed frame (1) and the other end is hinged to a compacting adjustment cylinder (25). The piston rod of the compacting adjustment cylinder (25) is hinged on the fixed frame (1). The two follower winding devices (24) are respectively slidably connected to the sliding column (23). One end of the lifting cylinder is hinged on the sliding column (23) and the piston rod is hinged on the follower winding device (24).

3. The winding device for knitted fabric to prevent loosening according to claim 2, characterized in that: The follow-up winding device (24) includes a C-type slide (26), a fixed roller bearing (27), a pressing oil cylinder (28), a V-type frame (29), a movable roller bearing (210) and a damper (211). The two fixed roller bearings (27) are symmetrically installed on one end of the C-type slide (26). The pressing oil cylinder (28) is installed on the other end of the C-type slide (26) and the piston rod is hinged to the middle of the V-type frame (29). The two movable roller bearings (210) are respectively connected to the two ends of the V-type frame (29). The damper (211) is installed on one end of the C-type slide (26) and cooperates with the fixed roller bearing (27).

4. A winding device for knitted fabric to prevent loosening according to claim 1 or 3, characterized in that: A rewinding auxiliary device (3) is installed on the fixing frame (1). The rewinding auxiliary device (3) includes an adjusting oil cylinder (31), a rotating frame (32), a connecting shaft (33), a fixed traction roller (34) and a rotating traction roller (35). A plurality of the fixed traction rollers (34) are sequentially movably connected to the fixing frame (1) from top to bottom. One end of the rotating frame (32) is hinged to the fixing frame (1). One end of the adjusting oil cylinder (31) is hinged to the fixing frame (1) and the piston rod is hinged to the rotating frame (32). A plurality of the rotating traction rollers (35) are sequentially movably connected to the rotating frame (32) from top to bottom. The fixed traction roller (34) is arranged between adjacent rotating traction rollers (35).

5. The winding device for knitted fabric to prevent loosening according to claim 4, characterized in that: An arc-shaped transition plate (5) is hinged to the fixing frame (1).

6. The rewinding device for knitted fabric to prevent loosening according to claim 5, characterized in that: A fixing bolt (6) for fixing the arc-shaped transition plate (5) is connected to the fixing frame (1).