Winding mechanism for PE protective film

By introducing a membrane cutting assembly and a lift assembly into the PE protective film winding mechanism, automatic cutting and convenient film removal are achieved, solving the problem of manual cutting and film removal in the prior art.

CN223175392UActive Publication Date: 2025-08-01DONGGUAN ZHIBO PLASTIC CO LTD
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Patent Information

Application Number
CN202422388494.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-01
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing PE protective film winding mechanism needs to be manually cut after winding, and the coiled protective film roll is heavier and is not convenient to remove.

Method used

A winding mechanism including a support frame, a membrane cutting assembly and a lift assembly is designed. The membrane cutting assembly is automatically cut through a driving motor and a gear system, and the lift assembly is convenient for removing the protective film coil through an electro-hydraulic cylinder and a lifting rod structure.

Benefits of technology

The function of automatic cutting of the protective film is realized, reducing manual operation and improving the convenience of film removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a winding mechanism for a PE (polyethylene) protective film, which belongs to the field of winding machines and comprises a support frame, a film cutting component and a lifting component. An auxiliary roller is rotationally mounted in the supporting frame, and a winding roller is rotationally mounted on one side of the interior of the supporting frame. A transverse plate is installed at the top end of a supporting frame, a sliding rail is installed at the bottom of the transverse plate, a fixing base is installed on the surface of the sliding rail in a sliding mode, a driving motor is installed on one side of the fixing base and rotates to drive a driving gear at the output end to rotate, the driving gear is connected with a rack on one side of the transverse plate in a meshed mode, and therefore the fixing base slides along the sliding rail. And the fixed seat slides to drive the cutting knife in the bottom mounting frame to slide, and the PE protective film is conveniently cut and broken through the cutting knife, so that manual cutting is replaced.
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Description

Technical Field

[0001] The utility model relates to the field of winding machines, in particular to a winding mechanism for PE protective films. Background Technique

[0002] The PE protective film is the simplest high-molecular organic compound in structure and the most widely used high-molecular material in the world today. The PE protective film is based on a special polyethylene plastic film and is divided into high-density polyethylene protective film, medium-density polyethylene, and low-density polyethylene according to different densities. The biggest advantage of the PE protective film is that the protected products are not contaminated, corroded, or scratched during the processes of production, processing, transportation, storage, and use, and the original smooth and shiny surface is protected, thereby improving the quality and market competitiveness of the products. After the PE protective film is processed, it is wound by a winding machine. The existing winding mechanism cannot well adjust the positions of its additional winding wheels and the main winding wheel. Among them, there is a winding mechanism for a PE protective film with the application number of "CN201920455118.1". In the present utility model, by designing an annular frame, a limiting rod, a main gear, a secondary gear, a second bearing, a hole, a limiting insertion rod, and a limiting cap, the staff can pull the limiting rod to slide in the annular frame. When the position is determined, then use the limiting insertion rod to insert into the hole and at the same time penetrate the limiting rod for fixation. Finally, only need to thread the limiting cap on both ends of the limiting insertion rod. However, there are still certain deficiencies in the use of this winding machine: since it does not have a structure for cutting the protective film, after each roll of the protective film is wound, it is necessary to manually cut the protective film to achieve the next winding, and the wound protective film roll is relatively heavy and not easy to unload. Content of the Utility Model

[0003] The purpose of the present utility model is to provide a winding mechanism for a PE protective film to solve the problems raised in the above background technique, that is, due to the lack of a structure for cutting the protective film, after each roll of the protective film is wound, it is necessary to manually cut the protective film to achieve the next winding, and the wound protective film roll is relatively heavy and not easy to unload.

[0004] To achieve the above purpose, the present utility model provides the following technical solution: A winding mechanism for a PE protective film, including a support frame, a film cutting assembly, and a lifting assembly;

[0005] Among them: an auxiliary roller is rotatably installed inside the support frame, and a winding roller is rotatably installed on one side inside the support frame;

[0006] The film cutting assembly includes a cross plate fixedly installed at the top of the support frame. A slide rail is fixedly installed at the bottom of the cross plate. A fixed seat is slidably installed on the surface of the slide rail. An installation frame is installed at the bottom of the fixed seat. A cutting knife is fixedly installed inside the installation frame through a screw. The cutting knife is arranged at the top position of the auxiliary roller;

[0007] The lifting component includes a mounting seat provided at the bottom of the support frame. A bracket is provided at the top of the mounting seat. One side of the surface of the mounting seat is hinged with a first lifting rod. One side of the bottom of the bracket is hinged with a second lifting rod. One end of the first lifting rod slides on the other side of the bottom of the bracket. One end of the second lifting rod slides on the other side of the surface of the mounting seat. The first lifting rod and the second lifting rod are hinged in an X shape.

[0008] As a preferred solution of the present utility model: A driving motor is installed on one side of the fixed seat. The output end of the driving motor is fixedly installed with a driving gear. A rack is installed on one side of the cross plate. The driving gear is meshed and connected with the rack.

[0009] As a preferred solution of the present utility model: An electric hydraulic cylinder is installed in the middle of one end of the second lifting rod. The telescopic end of the electric hydraulic cylinder is hinged inside the first lifting rod.

[0010] As a preferred solution of the present utility model: A servo motor is fixedly installed outside the support frame. The output end of the servo motor is fixedly installed with a driving gear.

[0011] As a preferred solution of the present utility model: A driven gear is provided at one end of the winding roller. The driving gear is meshed and connected with the driven gear.

[0012] As a preferred solution of the present utility model: Proximity sensors are fixedly installed at both ends of the cross plate.

[0013] As a preferred solution of the present utility model: A switch panel is installed on one side of the support frame. The driving motor, the electric hydraulic cylinder, the servo motor and the proximity sensors are all electrically connected to the switch panel. The switch panel is electrically connected to an external power supply.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] (1) A cross plate is installed at the top of the support frame. A slide rail is installed at the bottom of the cross plate. The fixed seat is slidably installed on the surface of the slide rail. A driving motor is installed on one side of the fixed seat. The driving motor rotates to drive the driving gear at the output end to rotate. The driving gear is meshed and connected with the rack on one side of the cross plate. Thus, the fixed seat slides along the slide rail. The fixed seat slides to drive the cutting knife inside the bottom mounting frame to slide. The PE protective film can be easily cut and disconnected by the cutting knife, so as to replace manual cutting;

[0016] (2) Through the provided lifting component, when the electric hydraulic cylinder extends, the electric hydraulic cylinder pushes the first lifting rod to rise. One end of the first lifting rod slides on the bottom of the bracket, so that one end of the second lifting rod slides on the other side of the surface of the mounting seat. The first lifting rod and the second lifting rod are hinged in an X shape, enabling the two to drive the bracket to lift and adjust relative to the mounting seat. When the bracket is lifted to the bottom of the winding roller, it is convenient to take out the wound protective film from the support frame, facilitating the removal of the wound protective film. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic diagram of the film cutting assembly structure of the present utility model;

[0019] Figure 3 is a schematic diagram of the lifting component structure of the present utility model;

[0020] Figure 4 is a schematic diagram of the driving gear mounting structure of the present utility model.

[0021] In the figure: 1, support frame; 2, auxiliary roller; 3, winding roller; 4, film cutting assembly; 41, cross plate; 42, slide rail; 43, fixed seat; 44, mounting frame; 45, cutting knife; 46, driving motor; 47, driving gear; 48, rack; 5, lifting component; 51, mounting seat; 52, bracket; 53, first lifting rod; 54, second lifting rod; 55, electric hydraulic cylinder; 6, servo motor; 7, driving gear; 8, driven gear; 9, proximity sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0023] Please refer to Figures 1-4 , a winding mechanism for a PE protective film, comprising: a support frame 1, a film cutting assembly 4, and a lifting component 5; an auxiliary roller 2 is rotatably installed inside the support frame 1, and a winding roller 3 is rotatably installed on one side inside the support frame 1;

[0024] Please refer to Figure 1 , Figure 2The film cutting assembly 4 includes a horizontal plate 41 fixedly installed on the top of the support frame 1, a slide rail 42 is fixedly installed on the bottom of the horizontal plate 41, a fixed seat 43 is slidably installed on the surface of the slide rail 42, a mounting frame 44 is installed at the bottom of the fixed seat 43, a cutting knife 45 is fixedly installed inside the mounting frame 44 through a screw, and the cutting knife 45 is arranged at the top position of the auxiliary roller 2, a driving motor 46 is installed on one side of the fixed seat 43, and a driving gear 47 is fixedly installed on the output end of the driving motor 46, and a rack 48 is installed on one side of the horizontal plate 41, and the driving gear 47 is meshed with the rack 48.

[0025] During specific use: a horizontal plate 41 is installed at the top of the support frame 1, a slide rail 42 is installed at the bottom of the horizontal plate 41, a fixed seat 43 is slidably installed on the surface of the slide rail 42, and a driving motor 46 is installed on one side of the fixed seat 43. The rotation of the driving motor 46 drives the driving gear 47 at the output end to rotate, and the driving gear 47 is engaged with the rack 48 on one side of the horizontal plate 41, so that the fixed seat 43 slides along the slide rail 42. The sliding of the fixed seat 43 drives the cutting knife 45 inside the bottom mounting frame 44 to slide, and the cutting knife 45 is used to facilitate the cutting and disconnection of the PE protective film, thereby replacing manual cutting.

[0026] See also Figure 1 , Figure 3 The lifting assembly 5 includes a mounting base 51 arranged at the bottom of the support frame 1, a bracket 52 is provided on the top of the mounting base 51, a first lifting rod 53 is hinged on one side of the surface of the mounting base 51, and a second lifting rod 54 is hinged on one side of the bottom of the bracket 52. One end of the first lifting rod 53 slides on the other side of the bottom of the bracket 52, and one end of the second lifting rod 54 slides on the other side of the surface of the mounting base 51. The first lifting rod 53 and the second lifting rod 54 are hinged in an X shape, and an electric hydraulic cylinder 55 is installed in the middle of one end of the second lifting rod 54. The telescopic end of the electric hydraulic cylinder 55 is hinged on the inner side of the first lifting rod 53.

[0027] During specific use: when the electric hydraulic cylinder 55 is extended, the electric hydraulic cylinder 55 pushes the first lifting rod 53 to rise, and one end of the first lifting rod 53 slides on the bottom of the bracket 52, so that one end of the second lifting rod 54 slides on the other side of the surface of the mounting seat 51. The first lifting rod 53 and the second lifting rod 54 are hinged in an X shape, so that the two drive the bracket 52 to rise and fall relative to the mounting seat 51. When the bracket 52 is lifted to the bottom of the winding roller 3, it is convenient to lift and take out the wound protective film from the support frame 1, so that it is convenient to remove the wound protective film.

[0028] See also Figure 4 A servo motor 6 is fixedly installed on the outside of the support frame 1, and a driving gear 7 is fixedly installed on the output end of the servo motor 6. A driven gear 8 is provided at one end of the winding roller 3, and the driving gear 7 is meshed with the driven gear 8.

[0029] During specific use: A servo motor 6 is installed outside the support frame 1. The rotation of the servo motor 6 drives the rotation of the driving gear 7 at the output end. The rotation of the driving gear 7 drives the meshing-connected driven gear 8 to rotate accordingly. The rotation of the driven gear 8 drives the winding roller 3 to rotate, thereby realizing the winding of the PE protective film.

[0030] Please refer to Figure 2 , and proximity sensors 9 are fixedly installed at both ends of the cross plate 41.

[0031] During specific use: The proximity sensors 9 installed at both ends of the cross plate 41 are used to detect the sliding range of the fixed seat 43, so as to prevent the driving motor 46 from driving the fixed seat 43 to fall off the surface of the slide rail 42.

[0032] Please refer to Figure 1 , a switch panel is installed on one side of the support frame 1. The driving motor 46, the electric hydraulic cylinder 55, the servo motor 6, and the proximity sensor 9 are all electrically connected to the switch panel, and the switch panel is electrically connected to an external power supply.

[0033] During specific use: When the switch panel is connected to the external power supply, the driving motor 46, the electric hydraulic cylinder 55, the servo motor 6, and the proximity sensor 9 are powered on and controlled to operate. When the switch panel is disconnected from the external power supply, the device stops running.

[0034] A cross plate 41 is installed at the top of the support frame 1. A slide rail 42 is installed at the bottom of the cross plate 41. A fixed seat 43 is slidably installed on the surface of the slide rail 42. A driving motor 46 is installed on one side of the fixed seat 43. The rotation of the driving motor 46 drives the rotation of the driving gear 47 at the output end. The driving gear 47 is meshed with the rack 48 on one side of the cross plate 41, so that the fixed seat 43 slides along the slide rail 42. The sliding of the fixed seat 43 drives the cutting knife 45 inside the bottom mounting frame 44 to slide. The PE protective film can be easily cut and disconnected by the cutting knife 45, replacing manual cutting.

[0035] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A winding mechanism for a PE protective film, characterized in that, Comprising: A support frame (1), an auxiliary roller (2) is rotatably installed inside the support frame (1), and a winding roller (3) is rotatably installed on one side inside the support frame (1); A film cutting assembly (4), the film cutting assembly (4) includes a cross plate (41) fixedly installed at the top of the support frame (1), a slide rail (42) is fixedly installed at the bottom of the cross plate (41), a fixed seat (43) is slidably installed on the surface of the slide rail (42), an installation frame (44) is installed at the bottom of the fixed seat (43), a cutting knife (45) is fixedly installed inside the installation frame (44) through a screw, and the cutting knife (45) is arranged at the top position of the auxiliary roller (2); A lifting assembly (5), the lifting assembly (5) includes an installation seat (51) arranged at the bottom of the support frame (1), a bracket (52) is provided at the top of the installation seat (51), a first lifting rod (53) is hinged on one side of the surface of the installation seat (51), a second lifting rod (54) is hinged on one side of the bottom of the bracket (52), one end of the first lifting rod (53) slides on the other side of the bottom of the bracket (52), one end of the second lifting rod (54) slides on the other side of the surface of the installation seat (51), and the first lifting rod (53) and the second lifting rod (54) are hinged in an X shape.

2. The winding mechanism of a PE protective film according to claim 1, characterized in that: A driving motor (46) is installed on one side of the fixed seat (43), a driving gear (47) is fixedly installed at the output end of the driving motor (46), a rack (48) is installed on one side of the cross plate (41), and the driving gear (47) is meshed with the rack (48).

3. The winding mechanism of a PE protective film according to claim 2, characterized in that: An electric hydraulic cylinder (55) is installed in the middle of one end of the second lifting rod (54), and the telescopic end of the electric hydraulic cylinder (55) is hinged inside the first lifting rod (53).

4. A winding mechanism for a PE protective film according to claim 3, characterized in that: A servo motor (6) is fixedly installed outside the support frame (1), and a driving gear (7) is fixedly installed at the output end of the servo motor (6).

5. A winding mechanism for a PE protective film according to claim 4, characterized in that: A driven gear (8) is provided at one end of the winding roller (3), and the driving gear (7) is meshed with the driven gear (8).

6. A winding mechanism for a PE protective film according to claim 4, characterized in that: Proximity sensors (9) are fixedly installed at both ends of the cross plate (41).

7. A winding mechanism for a PE protective film according to claim 6, characterized in that: A switch panel is installed on one side of the support frame (1), the driving motor (46), the electric hydraulic cylinder (55), the servo motor (6) and the proximity sensors (9) are all electrically connected to the switch panel, and the switch panel is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Winding mechanism for PE protective film

    CN210214244U