Coiled material winding and unwinding device for diaphragm capsule production

By designing a coaxial reversal mechanism to achieve coaxial reversal of the material roller, the problem of space occupied by the material collection and discharge equipment in the production of membrane boxes is solved and the production efficiency is improved.

CN223175533UActive Publication Date: 2025-08-01WUXI HAIFU ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422440523.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-01
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the production of existing membrane boxes, material collection and discharge equipment occupies a large amount of factory space, resulting in low space utilization and affecting the overall production efficiency.

Method used

A coil material collection and discharge device for film box production is designed, using a coaxial reversal mechanism and a driving mechanism to realize coaxial reversal of two material rollers, and can perform material collection and discharge work at the same time, reducing the number of equipment.

Benefits of technology

By reducing the number of material collection and discharge equipment, the space utilization rate of the factory is improved and the overall production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a coiled material winding and unwinding device for diaphragm capsule production, which comprises a material roller connected with a rotating shaft; the coaxial reversing mechanism is connected with the driving mechanism, and the output end of the coaxial reversing mechanism is connected with the rotating shaft; the output end of the coaxial reverse rotation mechanism comprises a forward rotation sun wheel and a reverse rotation wheel. A reversing groove is formed in the reversing wheel in a penetrating mode along the axis, and the sun wheel and the reversing wheel are coaxially arranged; the rotating shaft is sleeved with a shaft sleeve; the rotating shaft penetrates through the reverse rotation groove to be connected with the sun wheel, and the shaft sleeve is connected with the reverse rotation wheel through the reverse rotation groove. The number of the material rollers is two, one material roller is connected with the rotating shaft, and the other material roller is connected with the shaft sleeve. According to the coiled material winding and unwinding device, winding and unwinding work can be executed at the same time, the number of coiled material winding and unwinding equipment is reduced, more workpieces are vacated for placing other production equipment, and the overall production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm box production equipment, in particular to a coiling and uncoiling device for diaphragm box production. Background Technique

[0002] The diaphragm box includes an upper cover and a lower cover, both of which are completed by stamping. To ensure production efficiency, the diaphragm box strips are made into strip shapes. During the stamping process, by continuously pushing the strips, the stamping efficiency can be improved continuously.

[0003] To further improve production efficiency and reduce labor, the coiled strips are wound and unwound through a winding type coiling and uncoiling device. One coiling and uncoiling device is used for coiling or uncoiling alone. During large-scale production, each stamping device needs to be equipped with two coiling and uncoiling devices. A large number of coiling and uncoiling devices will occupy a large amount of factory space, resulting in a reduction in space utilization rate and restricting the layout of other devices or production lines. Furthermore, the overall production efficiency is affected.

[0004] It should be noted that the information disclosed in the above background technique section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to those of ordinary skill in the art. Content of the Utility Model

[0005] Aiming at the above-mentioned disadvantages of the prior art, the purpose of the utility model is to provide a coiling and uncoiling device for diaphragm box production to improve the space utilization rate of the factory building.

[0006] The technical solution of the utility model is as follows:

[0007] A coiling and uncoiling device for diaphragm box production, comprising: a material roller connected with a rotating shaft; a coaxial reverse rotation mechanism connected with a driving mechanism, and the output end of the coaxial reverse rotation mechanism is connected with the rotating shaft; wherein, the output end of the coaxial reverse rotation mechanism includes a sun gear rotating forward and a reverse rotation wheel rotating in reverse; the reverse rotation wheel is provided with a reverse rotation groove along the axis, and the sun gear and the reverse rotation wheel are coaxially arranged; a shaft sleeve is sleeved on the rotating shaft; the rotating shaft passes through the reverse rotation groove to connect the sun gear, and the shaft sleeve is connected with the reverse rotation wheel through the reverse rotation groove; there are two material rollers, one material roller is connected with the rotating shaft, and the other material roller is connected with the shaft sleeve. A further technical solution of it is that the coaxial reverse rotation mechanism further includes a planet carrier, planet gears and a transmission wheel; the planet gears and the transmission wheel are arranged on the planet carrier in the same direction; the sun gear meshes with the planet gears, the planet gears mesh with the transmission wheel, and the transmission wheel meshes with the reverse rotation wheel.

[0008] A further technical solution of it is that internal splines are arranged in the reverse rotation groove, external splines are arranged on the shaft sleeve, and the internal splines and the external splines are meshed.

[0009] A further technical solution is that the diameters of some of the rotating shafts are reduced to form steps, and the bushings are sleeved on the steps, so that the outer surface of the bushing is flush with the outer surface of the non-step part of the rotating shaft.

[0010] A further technical solution is that the material roller includes an inner support plate, the inner support plate is arranged along the axis direction of the rotating shaft, at least three inner support plates are arranged, and the three inner support plates are arranged radially around the bushing or the rotating shaft.

[0011] A further technical solution is that the material roller further includes a baffle, the baffle is perpendicular to the rotating shaft, and the baffle is connected to all the inner support plates at the same time.

[0012] A further technical solution is that an arc-shaped plate is also provided, an outer support plate is arranged on the concave surface of the arc-shaped plate, the arc-shaped plate and the inner support plate are arranged in the same direction, and the outer support plate is connected to the inner support plate.

[0013] A further technical solution is that a limiting groove is formed on the baffle, and the arc-shaped plate is inserted into the limiting groove.

[0014] A further technical solution is that a base is further included, and the driving mechanism is arranged on the base.

[0015] A further technical solution is that the driving mechanism can be a motor.

[0016] The beneficial technical effects of the present utility model are as follows:

[0017] (1) In the coil material winding and unwinding device for membrane box production of the present utility model, a coaxial reverse rotation mechanism is provided. The coaxial reverse rotation mechanism is connected with a driving mechanism. The coaxial reverse rotation mechanism includes a sun gear that rotates forward and a reverse rotation wheel that rotates in reverse. One material roller is connected to the sun gear through a bushing, and the other material roller is connected to the reverse rotation wheel through a rotating shaft. When the driving mechanism is started, it drives the two material rollers to rotate in reverse coaxially. So that the coil material winding and unwinding device of the present utility model can perform the work of winding and unwinding at the same time. During the production and operation process, the number of coil material winding and unwinding devices can be reduced, and then more workpieces can be vacated to place other production equipment, thereby improving the overall production efficiency.

[0018] (2) Further, steps with a small diameter are provided on the rotating shaft, the bushing is sleeved on the steps, and the outer surface of the bushing is flush with the outer surface of the non-step part of the rotating shaft. That is, the reserved space at the center position can be the same when the two material rollers are installed, which simplifies the installation.

[0019] (3) Further, an arc-shaped plate is provided to better support the wound coil material and reduce the damage to the coil material when the material roller winds the coil material. Description of the Drawings

[0020] Figure 1 Shows a three-dimensional structural schematic diagram of the coil winding and unwinding device for diaphragm box production of the present utility model.

[0021] Figure 2 Shows a three-dimensional structural schematic diagram of the coaxial reverse mechanism in the coil winding and unwinding device for diaphragm box production of the present utility model.

[0022] Figure 3 Shows a cross-sectional view of the rotating shaft and the shaft sleeve in the coil winding and unwinding device for diaphragm box production of the present utility model.

[0023] Reference numerals in the drawings:

[0024] 1. Base; 2. Driving mechanism; 3. Material roller; 31. Baffle; 32. Limiting groove; 33. Inner support plate; 34. Arc-shaped plate; 35. Outer support plate; 4. Coaxial reverse mechanism; 41. Planet carrier; 42. Sun gear; 43. Planet gear; 44. Transmission wheel; 45. Reverse wheel; 46. Reverse groove; 47. Internal spline; 5. Shaft sleeve; 51. External spline; 6. Rotating shaft; 61. Step. Detailed implementation manners

[0025] In order to make the objectives, features and advantages of the present utility model more obvious and understandable, please refer to the attached drawings. It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have any technical substance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that the present utility model can produce and the objectives that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model.

[0026] In the description of the present utility model, the defined terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0027] The coiling and uncoiling device for diaphragm box production includes a material roll 3 and a coaxial reverse mechanism 4. The material roll 3 is connected with a rotating shaft 6. The coaxial reverse mechanism 4 is connected with a driving mechanism 2, and the output end of the coaxial reverse mechanism 4 is connected with the rotating shaft 6. Among them, the output end of the coaxial reverse mechanism 4 includes a sun gear 42 that rotates forward and a reverse wheel 45 that rotates in reverse. The reverse wheel 45 is provided with a reverse groove 46 penetrating along the axis, and the sun gear 42 and the reverse wheel 45 are coaxially arranged. A bushing 5 is sleeved on the rotating shaft 6. The rotating shaft 6 passes through the reverse groove 46 and is connected with the sun gear 42, and the bushing 5 is connected with the reverse wheel 45 through the reverse groove 46. There are two material rolls 3, one material roll 3 is connected with the rotating shaft 6, and the other material roll 3 is connected with the bushing 5. When the driving mechanism 2 is started, it drives the two material rolls 3 to rotate in reverse coaxially. So that the coiling and uncoiling device of the present utility model can perform the work of coiling and uncoiling at the same time. During the production and operation process, the number of coiling and uncoiling equipment for the coil can be reduced, and then more workpieces can be vacated to place other production equipment, thereby improving the overall production efficiency.

[0028] The specific structures of the coaxial reverse mechanism 4 and the rotating shaft 6 are described as follows:

[0029] The coaxial reverse mechanism 4 further includes a planet carrier 41, planet gears 43 and a transmission gear 44. The planet gears 43 are rotatably sleeved on the sun gear 42. There are three planet gears 43, and the three planet gears 43 are arranged around the sun gear 42. One planet gear 43 passes through the planet carrier 41 and meshes with the transmission gear 44. The planet gears 43 and the transmission gear 44 are arranged on the planet carrier 41 in the same direction. The sun gear 42 meshes with the planet gears 43, the planet gears 43 mesh with the transmission gear 44, and the transmission gear 44 meshes with the reverse wheel 45. When the driving mechanism 2 is started, it outputs torque to the sun gear 42. The sun gear 42 directly outputs part of the torque to a material roll 3 through the rotating shaft 6. At the same time, the sun gear 42 sequentially transmits the remaining torque to the other material roll 3 through the planet gears 43 and the transmission gear 44. The coaxial reverse rotation of the two material rolls 3 is realized.

[0030] Further, an internal spline 47 is arranged in the reverse groove 46, and an external spline 51 is arranged on the bushing 5. The internal spline 47 and the external spline 51 are meshed to transmit torque, and the key connection method is convenient for disassembly and assembly. In addition, the connection between the rotating shaft 6 and the sun gear 42 is also a key connection.

[0031] Furthermore, the diameter of part of the rotating shaft 6 is reduced to form a step 61, and the bushing 5 is sleeved on the step 61, so that the outer surface of the bushing 5 is flush with the outer surface of the non-step 61 part of the rotating shaft 6. That is, the reserved space at the center position can be the same when the two material rolls 3 are installed, which simplifies the installation.

[0032] The specific structure of the material roll 3 is described as follows:

[0033] The material roll 3 includes an inner support plate 33 which is arranged along the axis direction of the rotating shaft 6. At least three inner support plates 33 are provided, and the three inner support plates 33 are arranged radially around the bushing 5 or the rotating shaft 6. An arc-shaped plate 34 is also provided. An outer support plate 35 is provided on the concave surface of the arc-shaped plate 34. The arc-shaped plate 34 and the inner support plate 33 are arranged in the same direction, and the outer support plate 35 is connected to the inner support plate 33. The contact area between the arc-shaped plate 34 and the wound coil material is large, the force is dispersed, and the damage to the coil material when the material roll 3 winds the coil material is reduced.

[0034] Furthermore, the material roll 3 further includes a baffle 31 which is perpendicular to the rotating shaft 6 and simultaneously connects all the inner support plates 33. A limiting groove 32 is formed on the baffle 31, and the arc-shaped plate 34 is inserted into the limiting groove 32 to enhance the installation strength of the arc-shaped plate 34.

[0035] The specific structures of the base 1 and the driving mechanism 2 are described as follows:

[0036] The driving mechanism 2 can be a motor. The torque output by the motor is stable and the response is fast, which improves the overall operation stability of the coil material winding and unwinding device and quickly adapts to the load change. It also includes a base 1, and the driving mechanism 2 is arranged on the base 1. The base 1 can accommodate the power supply and circuits of the driving mechanism 2.

[0037] The specific working process of the present utility model is as follows:

[0038] Taking one material roll 3 for winding and one material roll 3 for unwinding as an example. According to the bending direction of the more coiled coil material, one end of the coil material to be wound is connected to the material roll 3 for winding. The coiled coil material is sleeved on the material roll 3 for unwinding, and one end of the coil material is connected to the processing equipment, and then the driving mechanism 2 is started. When the mechanism starts, its output torque is given to the sun gear 42. The sun gear 42 directly outputs part of the torque to one material roll 3 through the rotating shaft 6; at the same time, the sun gear 42 sequentially transmits the remaining torque to the other material roll 3 through the planet gear 43 and the transmission wheel 44, realizing the coaxial reverse rotation of the two material rolls 3. That is, one material roll 3 winds the material and the other material roll 3 unwinds the material.

[0039] It can be seen that the above-mentioned coil material winding and unwinding device for diaphragm box production can perform the work of winding and unwinding at the same time. During the production and operation process, the number of coil material winding and unwinding equipment can be reduced, and then more workpieces can be vacated to place other production equipment, thereby improving the overall production efficiency.

[0040] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not conflict, it should be considered as the scope recorded in this specification.

[0041] The above embodiments only represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several variations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.

Claims

1. Coil winding and unwinding device for diaphragm box production, characterized in that, Comprising: A material roll is connected with a rotating shaft; a coaxial reverse mechanism is connected with a driving mechanism, and an output end of the coaxial reverse mechanism is connected with the rotating shaft; wherein, the output end of the coaxial reverse mechanism includes a sun gear rotating forward and a reverse wheel rotating in reverse; the reverse wheel is provided with a reverse groove penetrating along the axis, and the sun gear and the reverse wheel are coaxially arranged; a sleeve is sleeved on the rotating shaft; the rotating shaft passes through the reverse groove to be connected with the sun gear, and the sleeve is connected with the reverse wheel through the reverse groove; there are two material rolls, one material roll is connected with the rotating shaft, and the other material roll is connected with the sleeve.

2. The coil material winding and unwinding device for bellows production according to claim 1, characterized in that: The coaxial reverse mechanism further includes a planet carrier, planet gears and a transmission wheel; the planet gears and the transmission wheel are arranged on the planet carrier in the same direction; the sun gear meshes with the planet gears, the planet gears mesh with the transmission wheel, and the transmission wheel meshes with the reverse wheel.

3. The coil material winding and unwinding device for diaphragm box production according to claim 1, characterized in that: Internal splines are arranged in the reverse groove, external splines are arranged on the sleeve, and the internal splines and the external splines are meshed.

4. The coil winding and unwinding device for bellows production according to claim 1, characterized in that: The diameter of a part of the rotating shaft is reduced to form a step, and the sleeve is sleeved on the step, so that the outer surface of the sleeve is flush with the outer surface of the non-step part of the rotating shaft.

5. The coiling and uncoiling device for the membrane box production, as described in claim 1, is characterized in that: The material roll includes an inner support plate, the inner support plate is arranged along the axis direction of the rotating shaft, at least three inner support plates are arranged, and the three inner support plates are arranged radially around the sleeve or the rotating shaft.

6. The coil material rewinding and unwinding device for bellows production according to claim 5, characterized in that: The material roll further includes a baffle, the baffle is arranged perpendicular to the rotating shaft, and the baffle is connected to all the inner support plates at the same time.

7. The coil material winding and unwinding device for diaphragm box production according to claim 6, characterized in that: An arc-shaped plate is further arranged, an outer support plate is arranged on the concave surface of the arc-shaped plate, the arc-shaped plate and the inner support plate are arranged in the same direction, and the outer support plate is connected to the inner support plate.

8. The coil material rewinding and unwinding device for diaphragm box production according to claim 7, wherein: Limit grooves are formed in the baffle, and the arc-shaped plate is inserted into the limit grooves.

9. The coil material rewinding and unwinding device for diaphragm box production according to claim 1, characterized in that: It further includes a base, and the driving mechanism is arranged on the base.

10. The coil material rewinding and unwinding device for diaphragm box production according to claim 1, characterized in that: The driving mechanism can be a motor.