Pre-shrinking setting machine for braid production

Through a pre-shrinkage setting machine with flexible electric heating film and extrusion cylinder structure, the problem of small contact area of the heating cylinder is solved, and the full heating and shaping effect of the webbing is improved.

CN223176420UActive Publication Date: 2025-08-01DONGYANG CHUANGHONG WIRE & BELT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420596772.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-08-01
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In the existing pre-shrinkage setting machine for web production, the contact area between the heating cylinder and the webbing is small, resulting in insufficient heating and affecting the setting effect.

Method used

Using a flexible electric heating film and an extrusion cylinder structure, preheating is performed directly with the webbing through the flexible electric heating film, and tension is applied through the extrusion cylinder to ensure heating sufficiency.

Benefits of technology

Improve the shaping quality of the webbing, ensure heating sufficiency, and increase the shaping effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223176420U_ABST
    Figure CN223176420U_ABST
Patent Text Reader

Abstract

The preshrinking setting machine for braid production comprises a shell, a setting channel with an opening in one side is formed in the shell, the top face and the bottom face of the shell are both bent to form arc-shaped groove bodies communicated with the setting channel, installation grooves are formed in the top face and the bottom face of the setting channel, flexible electrothermal films are arranged in the installation grooves, and the flexible electrothermal films are arranged in the installation grooves. Supports are arranged in the arc-shaped groove bodies, extrusion cylinders are installed in the supports, and the middles of the flexible electric heating films are extruded by the extrusion cylinders and are oppositely arranged in an arched mode. According to the utility model, the structure is simple, the flexible electrothermal film is clamped on the braid up and down through the extrusion cylinder which is close to the inside, so that a certain tensile force needs to be applied to the braid in the passing process, the braid can be tensioned, heated, shaped and rolled, and the braid can be preheated through the non-contact flexible electrothermal film in the passing process; therefore, the heating sufficiency is ensured, and the shaping quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of webbing production, in particular to a pre-shrinking and shaping machine for webbing production. Background Art

[0002] The pre-shrinking and shaping machine for webbing production is an important device in the process of webbing production, mainly used for pre-shrinking and shaping the webbing. This kind of machine usually has a high degree of automation and precise control ability, and can effectively improve the quality and production efficiency of the webbing.

[0003] The working principle of the pre-shrinking and shaping machine is mainly to apply a certain tension and temperature to the webbing, so that it shrinks and shapes under certain conditions.

[0004] At present, the pre-shrinking of the webbing is generally completed by a heating cylinder, but the contact area between the heating cylinder and the webbing is small, resulting in insufficient heating of the webbing, thus affecting the shaping effect. Summary of the Invention

[0005] The technical problem to be solved by the utility model is to provide a pre-shrinking and shaping machine for webbing production, in which the webbing will be pre-heated during the process of passing through the shaping channel, increasing the sufficiency of heating, so as to solve the problems put forward in the above background art.

[0006] The utility model is realized by the following technical solutions: a pre-shrinking and shaping machine for webbing production, including a housing, a shaping channel with an opening on one side is formed inside the housing, arc-shaped grooves communicating with the shaping channel are formed by bending on the top surface and the bottom surface of the housing, installation grooves are provided on the top surface and the bottom surface of the shaping channel, flexible electric heating films are provided in the installation grooves, brackets are arranged in the arc-shaped grooves, extrusion cylinders are installed inside the brackets, and the middle parts of the flexible electric heating films are all extruded by the extrusion cylinders and are arched out relatively.

[0007] As a preferred technical solution, installation parts are protruded on the outer side surfaces of the arc-shaped grooves, screw holes communicating with the arc-shaped grooves are provided on the installation parts, bearings are embedded and installed on the outer side surfaces of the brackets opposite to the screw holes, screw rods are threadedly connected in the screw holes, one ends of the screw rods are installed in the inner rings of the bearings, and the other ends are arranged outside and are all provided with hand wheels.

[0008] As a preferred technical solution, a plurality of positioning holes are provided on the outer side surfaces of the arc-shaped grooves, positioning rods are provided in the positioning holes, and one ends of the positioning rods are all installed on the outer side surfaces of the brackets.

[0009] As a preferred technical solution, elastic pieces are installed at both ends of the flexible electric heating film, and the other ends of the elastic pieces are all installed on the inner wall surfaces of the installation grooves.

[0010] As a preferred technical solution, a plurality of fixing seats are installed on the bottom surface of the housing, and a plurality of fixing holes are provided on the fixing seats.

[0011] As a preferred technical solution, the housing is made of plastic material.

[0012] As a preferred technical solution, the flexible electric heating film is connected to a thermostat through a wire.

[0013] The beneficial effects of the present utility model are as follows: The structure of the present utility model is simple. The webbing passes through the shaping channel, and the flexible electric heating film is clamped on the webbing in an up-and-down manner by the inwardly approaching extrusion cylinders, so that a certain pulling force needs to be applied during the passing of the webbing, enabling the webbing to be tightened, heated, shaped, and wound. Moreover, during the passing of the webbing, preheating can be carried out through the non-contact flexible electric heating film to ensure the sufficiency of heating and increase the shaping quality. Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a side view of the present utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the present utility model after removing the housing.

[0018] Among them, 1. Housing; 2. Installation groove; 3. Flexible electric heating film; 4. Elastic sheet; 5. Arc-shaped groove body; 6. Positioning rod; 7. Handwheel; 8. Fixing seat; 9. Screw rod; 10. Bracket; 11. Extrusion cylinder. Detailed Embodiment

[0019] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0020] All the features disclosed in this specification, or all the steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any manner.

[0021] Any feature disclosed in this specification (including any additional claims, abstract, and drawings), unless specifically stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0022] As Figure 1 、 Figure 2 and Figure 3 As shown, a pre-shrinking and shaping machine for producing webbing of the present utility model includes a housing 1. An open-sided shaping channel is formed inside the housing 1. Arc-shaped troughs 5 communicating with the shaping channel are curvedly formed on both the top and bottom surfaces of the housing 1. Installation grooves 2 are provided on both the top and bottom surfaces of the shaping channel. Flexible electric heating films 3 are provided in the installation grooves 2. Supports 10 are arranged in the arc-shaped troughs 5. An extrusion cylinder 11 is installed inside the support 10. The middle parts of the flexible electric heating films 3 are all extruded by the extrusion cylinder 11 and are relatively arched out.

[0023] In this embodiment, installation parts are convexly formed on the outer side surfaces of the arc-shaped troughs 5. Screw holes communicating with the arc-shaped troughs 5 are provided on the installation parts. Bearings are embeddedly installed on the outer side surfaces of the supports 10 opposite to the screw holes. Screws 9 are threadedly connected in the screw holes. One ends of the screws 9 are installed in the inner rings of the bearings, and the other ends are arranged outside and are all provided with handwheels 7.

[0024] In this embodiment, a plurality of positioning holes are provided on the outer side surfaces of the arc-shaped troughs 5. Positioning rods 6 are provided in the positioning holes. One ends of the positioning rods 6 are all installed on the outer side surfaces of the supports 10.

[0025] In this embodiment, elastic sheets 4 are installed at both ends of the flexible electric heating film 3. The other ends of the elastic sheets 4 are all installed on the inner wall surfaces of the installation grooves 2. During the process of the extrusion cylinder moving inward, it can squeeze the flexible electric heating film inward, and the elastic sheets at both ends of the flexible electric heating film will be pulled, enabling the middle of the flexible electric heating film to arch out smoothly. Conversely, after the extrusion cylinder moves outward, the flexible electric heating film can be straightened again through the rebound of the elastic sheets, so as to adapt to webbing of different widths.

[0026] In this embodiment, a plurality of fixing seats 8 are installed on the bottom surface of the housing 1. A plurality of fixing holes are provided on the fixing seats 8.

[0027] In this embodiment, the housing 1 is made of plastic material. The poor thermal conductivity of the plastic enables the heat generated by the flexible electric heating film to act inside the shaping channel to heat the passing webbing.

[0028] In this embodiment, the flexible electric heating films 3 are all connected to a temperature controller through wires. The temperature controller can control the increased temperature of the flexible electric heating films, increasing the adaptability.

[0029] During use, the webbing can be placed into the interior of the shaping channel along the opening on the outer side of the shaping channel, and the distance between the extrusion cylinders can be adjusted according to the width of the webbing. During adjustment, the screw can be directly rotated by the handwheel to move the screw inward along the screw hole. The movement of the screw drives the bracket and the extrusion cylinders. The middle part of the flexible electrothermal film can be made to move closer inward by the approaching extrusion cylinders and contact the upper and lower surfaces of the webbing. The webbing can be flattened up and down by the contacting flexible electrothermal film, and the friction acting on the webbing can make the webbing require a tensile force, that is, the so-called tension, during the passing process;

[0030] Among them, the flexible electrothermal film can generate heat by itself, and the generated heat can act inside the shaping channel. Once the webbing enters the shaping channel, it will be preheated, and it can be directly heated through direct contact with the webbing to ensure the sufficiency of heating and improve the shaping quality.

[0031] As described above, the above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any change or replacement that can be thought of without creative labor should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims

1. A pre-shrinking and shaping machine for webbing production, characterized in that: It includes a housing (1). An internal shaping channel with an opening on one side is formed inside the housing (1). Arc-shaped grooves (5) communicating with the shaping channel are formed by bending on both the top surface and the bottom surface of the housing (1). Installation grooves (2) are provided on both the top surface and the bottom surface of the shaping channel. Flexible electrothermal films (3) are provided in the installation grooves (2). Supports (10) are arranged in the arc-shaped grooves (5). An extrusion cylinder (11) is installed inside the support (10). The middle parts of the flexible electrothermal films (3) are all extruded by the extrusion cylinder (11) and are arched out relatively.

2. The pre-shrinking and shaping machine for webbing production according to claim 1, characterized in that: Installation parts are protruded on the outer side surfaces of the arc-shaped grooves (5). Screw holes communicating with the arc-shaped grooves (5) are provided on the installation parts. Bearings are embedded and installed on the outer side surfaces of the supports (10) exactly opposite the screw holes. Screws (9) are threadedly connected in the screw holes. One ends of the screws (9) are installed in the inner rings of the bearings, and the other ends are arranged outside and are all installed with handwheels (7).

3. The pre-shrinking and shaping machine for webbing production according to claim 1, characterized in that: A plurality of positioning holes are provided on the outer side surfaces of the arc-shaped grooves (5). Positioning rods (6) are provided in the positioning holes. One ends of the positioning rods (6) are all installed on the outer side surfaces of the supports (10).

4. The pre-shrinking and shaping machine for ribbon production according to claim 1, characterized in that: Elastic sheets (4) are installed at both ends of the flexible electrothermal film (3). The other ends of the elastic sheets (4) are all installed on the inner wall surfaces of the installation grooves (2).

5. The pre-shrinking and shaping machine for webbing production according to claim 1, characterized in that: A plurality of fixing seats (8) are installed on the bottom surface of the housing (1). A plurality of fixing holes are provided on the fixing seats (8).

6. The pre-shrinking and shaping machine for webbing production according to claim 1, characterized in that: The housing (1) is made of plastic material.

7. The pre-shrinking and shaping machine for ribbon production according to claim 1, characterized in that: The flexible electrothermal films (3) are all connected to a thermostat through wires.