Structural double-T-plate-mechatronics integration module

Abstract

The utility model discloses a structural double-T plate-mechatronics integrated module which comprises a structural double-T plate, the structural double-T plate is a prefabricated part in a factory and is provided with an inter-rib plate, the inter-rib plate extends downwards to form at least two rib plates distributed at intervals, an internal thread steel sleeve is embedded in the inter-rib plate and is in threaded connection with a double-end filament screw, and the double-end filament screw is connected with a mechanical-electrical connector. A mounting piece is fixed to the bottom end of the double-end filament screw, and an electromechanical pipeline is fixed to the mounting piece. According to the integrated module disclosed by the utility model, the inter-rib space of the structural double-T plate is ingeniously utilized, and the electromechanical pipeline is mounted in the inter-rib space by utilizing metal parts such as the internal thread steel sleeves, the double-end filament screws, the mounting pieces and the nuts with various customized specifications, so that the electromechanical pipeline can be mounted in place in advance in a factory; a combined structure-mechatronics module is formed with the structural double-T plate, the design is compact and reasonable, and packaging and transportation are convenient; and the factory prefabrication efficiency is fully exerted, and the assembly rate of the assembly type building is improved.

Description

Technical Field

[0001] The utility model belongs to the field of prefabricated buildings, and particularly relates to a structural double-T slab - mechatronics integrated module. Background Technique

[0002] With the decline of the demographic dividend in China, the shortage of labor in construction projects has gradually emerged, and the concept of green and sustainable development has become more and more popular. Governments at all levels, including the state, provinces and cities, have successively introduced relevant policies to promote prefabricated buildings, change the building construction method, and prefabricated buildings are becoming the mainstream of the development of modern construction industry.

[0003] The so-called prefabricated building is to move a large number of on-site operation works in the traditional construction method forward to the factory for processing and manufacturing building components and fittings, transporting them to the building construction site, and assembling and installing them on-site through reliable connection methods. For prefabricated buildings, the more factory prefabricated components and the higher the standardization degree, the more beneficial to the project construction. The improvement of the component standardization degree can reduce the manufacturing cost of the factory. The more standard prefabricated components are used in a project, the shorter the construction time will be. Not only the on-site environment is better, but also the construction period is saved, which is of great significance for engineering projects with labor shortage, high labor cost and short construction period requirements.

[0004] At present, the commonly used prefabricated components in prefabricated buildings are usually floor slabs, wall panels, stairs, balconies or beam columns, etc., all of which are structural components, and there are few structural - mechatronics combined components, and the integration degree is low. Content of the Utility Model

[0005] The purpose of the utility model is to provide a structural double-T slab - mechatronics integrated module, which can enrich the types of prefabricated components, give full play to the prefabrication efficiency of the factory, and improve the assembly rate of prefabricated buildings; solve the problems of single type of prefabricated components, lack of prefabricated components of the mechatronics system and lack of structural - mechatronics integrated modules in the existing prefabricated buildings.

[0006] The utility model is realized as follows: a structural double-T slab - mechatronics integrated module includes a structural double-T slab. The structural double-T slab is a prefabricated component in the factory, which has an intercostal slab. At least two spaced rib plates extend downward from the intercostal slab. A first internal threaded steel sleeve is buried inside the intercostal slab of the structural double-T slab, and the length direction of the first internal threaded steel sleeve is parallel to the thickness direction of the intercostal slab; the first internal threaded steel sleeve is threadedly connected with a first double-headed long screw rod, and an installation part is fixed at the bottom end of the first double-headed long screw rod, and a mechatronics pipeline is fixed on the installation part.

[0007] Furthermore, both ends of the intercostal plate extend out to form overhanging plates, the overhanging plates protrude out of the outer sides of the rib plates, second internal threaded steel sleeves are embedded in the overhanging plates, and second double-headed long filament screws are threadedly connected to the second internal threaded steel sleeves.

[0008] Furthermore, two first internal threaded steel sleeves are embedded in the intercostal plate at horizontal intervals, each of the first internal threaded steel sleeves is threadedly connected to the first double-headed long filament screw, and the mounting member is fixedly connected between the bottoms of the two first double-headed long filament screws.

[0009] Furthermore, the upper and lower ends of the first internal threaded steel sleeve are flush with the top surface and the bottom surface of the intercostal plate respectively; and, the outer surface of the first internal threaded steel sleeve is welded to the structural steel bars in the structural double T plate.

[0010] Furthermore, the mounting member is a perforated angle steel, and elongated holes are formed therein. The bottom end of the first double-headed long filament screw is inserted into the elongated holes and locked by nuts.

[0011] Furthermore, the mechanical and electrical pipelines are one or a combination of two or more of wire pipes, water pipes, wire troughs or air ducts.

[0012] Furthermore, the mechanical and electrical pipelines are fixed to the mounting member by U-shaped pipe clamps or bolt assemblies.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] For the double T plate - mechatronics integrated module of the present utility model, the intercostal space between the two rib plates of the structural double T plate is ingeniously utilized. By using various metal components such as customized internal threaded steel sleeves, double-headed long filament screws, mounting members, nuts, etc., the mechanical and electrical pipelines are installed in the intercostal space, so that the mechanical and electrical pipelines can be pre-installed in the factory in advance, forming a combined structural - mechatronics module with the structural double T plate, avoiding the problem that the traditional mechanical and electrical pipelines occupy the indoor space of the building and affect the indoor use quality. The design is compact and reasonable, facilitating packaging and transportation; giving full play to the prefabrication efficiency of the factory, and improving the assembly rate of the prefabricated building.

[0015] In addition, the metal components such as internal threaded steel sleeves, double-headed long filament screws, mounting members, nuts, etc. used in the integrated module are raw materials of conventional metal profiles, which are very easy to purchase. After simple secondary processing in the factory, they can be used for the production of the module. The materials are simple to obtain and process, and the cost is low. The integrated module improves the integration degree of prefabricated components, beautifies the sanitary environment of the construction site operation, shortens the building construction period, thereby reducing the labor demand and lowering the engineering labor cost. Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of a structural double-T plate - mechatronics integration module provided by an embodiment of the present utility model;

[0017] Figure 2 It is an installation schematic diagram of a double-headed long filament screw and an internal thread steel sleeve of a structural double-T plate - mechatronics integration module provided by an embodiment of the present utility model;

[0018] Figure 3 It is an installation schematic diagram of mechanical and electrical pipelines of a structural double-T plate - mechatronics integration module provided by an embodiment of the present utility model;

[0019] Figure 4 It is a schematic structural diagram after assembling multiple structural double-T plate - mechatronics integration modules provided by an embodiment of the present utility model. Detailed implementation manners

[0020] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; in addition, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0022] Refer to Figure 1 As shown, a structural double-T plate - mechatronics integration module provided by this embodiment is shown, including a structural double-T plate. The structural double-T plate is a prefabricated component in a factory, which has an intercostal plate 11, and at least two spaced-apart rib plates 12 extend downward from the intercostal plate 11. Please refer to Figure 2, inside the rib plate 11 of the structural double-T plate 1, a first internal threaded steel sleeve 2a is embedded, and the length direction of the first internal threaded steel sleeve 2a is parallel to the thickness direction of the rib plate 11; the first internal threaded steel sleeve 2a is threadedly connected with a first double-headed long filament screw 3a, and an installation part 4 is fixed at the bottom end of the first double-headed long filament screw 3a, and an electromechanical pipeline is fixed on the installation part 4.

[0023] In this embodiment, two first internal threaded steel sleeves 2a are pre-embedded in the rib plate 11 and are horizontally spaced apart. Each first internal threaded steel sleeve 2a is threadedly connected with a first double-headed long filament screw 3a, and the installation part 4 is fixedly connected between the bottom ends of the two first double-headed long filament screws 3a.

[0024] The upper and lower end parts of the first internal threaded steel sleeve 2a are flush with the top surface and the bottom surface of the rib plate 11 respectively, that is, the length of the first internal threaded steel sleeve 2a is equal to the thickness of the rib plate 11, and there is no need to open holes in the formwork, which is convenient for the processing of the structural double-T plate. The outer surface of the first internal threaded steel sleeve 2a is welded to the structural steel bars in the structural double-T plate 1 to enhance the tensile capacity.

[0025] The threaded length at the upper end of the first double-headed long filament screw 3a is not less than the length of the first internal threaded steel sleeve 2a, that is, the thickness of the structural double-T plate, and the threaded length at the lower end is 150 - 200 mm. The purpose is to facilitate the adjustment of the pipeline height to adapt to the errors in the height direction during production and on-site installation. The diameter specification of the first double-headed long filament screw 3a can be determined according to the load of the hoisted electromechanical pipeline.

[0026] The installation part 4 is a punched angle steel, and a long strip hole is opened on it. The width of the hole is just enough for the lower end screw rod of the first double-headed long filament screw 3a to pass through. The angle steel specification is suitable for the weight of the electromechanical pipeline borne; the bottom end of the first double-headed long filament screw 3a passes downward through the long strip hole and is locked by a nut 5. The purpose of using the punched angle steel is that the electromechanical pipeline can be positioned and adjusted in the horizontal direction to adapt to the errors in production and on-site construction.

[0027] The electromechanical pipeline is one or more combinations of a wire pipe a, a water pipe b, a wire trough c or an air duct d; please refer to Figure 3, the mechanical and electrical pipelines are appropriately split and combined according to the length of the double-T slab, laid in the space between the two rib plates 12, and fixed to the mounting member 4 through adapted connecting pieces. For example, the wire duct c can be fixed to the mounting member 4 through a fixed wire duct nut, and the water pipe b can be fixed to the mounting member 4 through a U-shaped pipe clamp 6 and a U-shaped pipe clamp nut, forming an integrated structure-mechanical and electrical integration module with the structural double-T slab. It can be transported to the construction site for combined installation, and the installation method of the mechanical and electrical pipelines is the same as the conventional practice. All kinds of connecting pieces are detachable and can be adjusted and positioned on-site, making the pipeline installation simple and easy. It can be adjusted and positioned in any direction, realizing universal positioning adjustment, and easily eliminating the influence of construction errors on pipeline connection. All kinds of connecting pieces can be recycled and reused, which conforms to the concept of energy conservation and environmental protection construction.

[0028] The mechanical and electrical pipelines are installed in the natural space formed between the two rib plates 12 of the structural double-T slab. After the module is installed, the mechanical and electrical pipelines will not occupy the net height space of the building interior, improving the quality of the building interior space. Moreover, when the module is transported or stacked, the two ribs of the structural slab form natural protection for the mechanical and electrical pipelines and will not damage the mechanical and electrical pipelines.

[0029] Both ends of the intercostal plate 11 extend out the cantilever plate 13, and the cantilever plate 13 protrudes out of the outer side edge of the rib plate 12. Please refer to Figure 4 , after the integrated modules are assembled, another intercostal space is formed between the two integrated modules, enabling the installation of mechanical and electrical pipelines in this space. In the cantilever plate 13 of this embodiment, a second internal threaded steel sleeve 2b is embedded, and the second internal threaded steel sleeve 2b is threadedly connected with a second double-headed long screw 3b.

[0030] The second double-headed long screws 3b pre-installed on the cantilever plates 13 on both sides are used for installing mechanical and electrical pipelines between the two integrated modules after on-site assembly. The second double-headed long screws 3b here can be combined with the integrated modules in the factory and transported to the construction site together, or can be transported in batches separately and then installed in the internal threaded steel sleeves on the integrated modules that have been assembled and in place at the construction site to avoid unnecessary damage to them during the transportation and hoisting of the integrated modules.

[0031] In summary, the double-T slab-mechanical and electrical integration module of this embodiment cleverly utilizes the intercostal space between the two rib plates 12 of the structural double-T slab. Using various customized metal parts such as internal threaded steel sleeves, double-headed long screws, mounting members 4, and nuts, the mechanical and electrical pipelines are installed in the intercostal space, enabling the mechanical and electrical pipelines to be installed and in place in advance in the factory, forming a combined structure-mechanical and electrical integration module with the structural double-T slab, avoiding the traditional problem that the mechanical and electrical pipelines need to occupy the building interior space and affect the indoor use quality. The design is compact and reasonable, facilitating packaging and transportation; giving full play to the prefabrication efficiency of the factory and improving the assembly rate of the prefabricated building.

[0032] The internal threaded steel sleeves, double-headed long filament screws, installation parts 4, nuts and other metal components used in the integrated module are raw materials of conventional metal profiles, which are very easy to purchase. After simple secondary processing in the factory, they can be used for the production of the module. The materials are simple to process and the manufacturing cost is low. It can be seen that the integrated module improves the degree of precast component integration, beautifies the sanitary environment of on-site construction operations, shortens the building construction period, thereby reducing the labor demand and lowering the project labor cost.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A structural double-T board - mechatronics integrated module, characterized in that, It includes a structural double-T plate, which is a prefabricated component in the factory. It has an intercostal plate, and at least two spaced ribs extend downward from the intercostal plate. A first internal threaded steel sleeve is embedded inside the intercostal plate of the structural double-T plate, and the length direction of the first internal threaded steel sleeve is parallel to the thickness direction of the intercostal plate; the first internal threaded steel sleeve is threadedly connected with a first double-headed long screw rod, and an installation part is fixed at the bottom end of the first double-headed long screw rod, and an electromechanical pipeline is fixed on the installation part.

2. The structural double-T plate - mechatronics integrated module according to claim 1, characterized in that, Outrigger plates extend from both ends of the intercostal plate, and the outrigger plates protrude beyond the outer sides of the ribs. A second internal threaded steel sleeve is embedded in the outrigger plates, and the second internal threaded steel sleeve is threadedly connected with a second double-headed long screw rod.

3. The structural double-T plate - mechatronics integration module according to claim 1, characterized in that, Two horizontally spaced first internal threaded steel sleeves are pre-embedded in the intercostal plate, and each first internal threaded steel sleeve is threadedly connected with the first double-headed long screw rod, and the installation part is fixedly connected between the bottom ends of the two first double-headed long screw rods.

4. The structural double T-board - mechatronics integration module according to claim 1, characterized in that, The upper and lower end parts of the first internal threaded steel sleeve are flush with the top surface and the bottom surface of the intercostal plate respectively; and, the outer surface of the first internal threaded steel sleeve is welded to the structural steel bars inside the structural double-T plate.

5. The structural double-T plate - mechatronics integration module according to claim 1, characterized in that The installation part is a perforated angle steel, on which there are elongated holes. The bottom end of the first double-headed long screw rod is inserted into the elongated holes and locked by nuts.

6. The structural double-T board - mechatronics integration module according to claim 1, characterized in that The electromechanical pipeline is one or a combination of two or more of a wire pipe, a water pipe, a cable tray or an air duct.

7. The structural double-T plate - mechatronics integration module according to claim 1, wherein The electromechanical pipeline is fixed on the installation part by a U-shaped pipe clamp or a bolt assembly.

Images