Spring material heating device

By adopting the semi-enclosed heating element layout and the design of rotating motor stirring air in the spring material heating device, the heat uneven problem caused by uneven distribution of the heating element is solved, and the uniform heating effect of the spring material is achieved.

CN223179284UActive Publication Date: 2025-08-01CHENGDU LONGAO SPRING MFG CO LTD
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Patent Information

Application Number
CN202422463662.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-01
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In the existing spring material heating devices, uneven distribution of heating elements leads to uneven heat, resulting in uneven heat caused by uneven heat of the spring material.

Method used

A plurality of first heating elements are used to uniformly arrange the inner side of the heat insulation layer, and the second heating element is used to uniformly arrange the outer shell and the heat insulation layer, combining the rotating motor and the fan blade group to stir the air to ensure uniform heating in the furnace.

Benefits of technology

The uniform heating of spring materials is achieved, and the uniformity and efficiency of heating are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223179284U_ABST
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Abstract

The utility model discloses a spring material heating device, and relates to the technical field of spring material heating. The box-type furnace comprises a box-type furnace body, the box-type furnace body comprises a shell, a heat insulation layer and a plurality of first heating elements evenly arranged on the inner side of the heat insulation layer, a plurality of second heating elements are evenly arranged between the heat insulation layer and the shell, a through hole is formed in the middle of the back face of the box-type furnace body, and four supporting legs are evenly and fixedly arranged in a hearth of the box-type furnace body. According to the utility model, the plurality of first heating elements are uniformly arranged on the inner side of the heat insulation layer in a semi-surrounding manner and are matched with the second heating elements which are uniformly arranged between the shell and the heat insulation layer in a semi-surrounding manner to uniformly heat the interior of the hearth of the box-type furnace body, and meanwhile, the hearth frame plate which is positioned in the center of the hearth of the box-type furnace body is used for placing a spring material; and the air in the hearth of the box-type furnace body is uniformly mixed through matched use of the rotating motor, the round rod and the fan blade group, so that the spring material in the hearth of the box-type furnace body is further ensured to be uniformly heated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spring material heating, and particularly relates to a spring material heating device. Background Art

[0002] Spring materials refer to various metal materials used to manufacture springs. These materials need to have good elasticity, high fatigue strength, sufficient toughness and hardness, as well as good corrosion resistance and other physical and chemical properties. For example, carbon steel, alloy steel, stainless steel, copper alloy, nickel alloy, and titanium alloy, etc. During the spring production process, the spring materials need to be processed, and one of the main steps is heating. The purpose is to change the physical and chemical properties of the metal materials through heating, so as to improve the performance of the springs, such as strength, hardness, toughness, etc.

[0003] At present, box furnaces can achieve precise temperature control and time control, and are widely used in spring material heating and suitable for mass production. However, there is a high-temperature box furnace with the Chinese patent publication number CN219223253U: "Including: a box furnace, a box door is assembled on the front of the box furnace; a furnace body is embedded in the front of the box furnace, a heating cavity is opened on the front of the furnace body, and a plurality of heating rods are fixedly connected to the inner walls on both sides of the heating cavity; a support assembly is arranged inside the heating cavity; the support assembly includes a base and a plurality of partition bars, and the base is placed on the inner bottom wall of the heating cavity. In this high-temperature box furnace, through the provided support assembly, a plurality of sheet materials to be heated are respectively placed between a plurality of partition bars, and a plurality of heating rods heat the inside of the heating cavity, thereby heating a plurality of sheet materials simultaneously. Because the plurality of sheet materials are placed vertically and do not closely fit, uneven heating will not occur during the heating process."

[0004] It sets heating rods on both sides of the heating cavity, which will lead to uneven distribution of heating elements and uneven heat in the furnace, and easily cause uneven heating of spring materials.

[0005] Therefore, the existing spring material heating devices cannot meet the requirements in actual use, so there is an urgent need for improved technologies on the market to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a spring material heating device. By evenly arranging a plurality of first heating elements in a semi-surrounding manner inside the heat insulation layer and cooperating with the second heating elements evenly arranged in a semi-surrounding manner between the outer shell and the heat insulation layer, it solves the problem that setting heating rods on both sides of the heating cavity will lead to uneven distribution of heating elements, uneven heat in the furnace, and easily cause uneven heating of spring materials.

[0007] To solve the above technical problems, the present utility model is realized through the following technical solutions:

[0008] The present utility model is a heating device for spring materials, including a box furnace body. The box furnace body includes a housing, a heat insulation layer, and a plurality of first heating elements uniformly arranged inside the heat insulation layer. And a plurality of second heating elements are uniformly arranged between the heat insulation layer and the housing. By arranging a plurality of first heating elements in a semi - enclosed and uniform manner inside the heat insulation layer and cooperating with the second heating elements semi - enclosed and uniformly arranged between the housing and the heat insulation layer, the inside of the furnace chamber of the box furnace body is heated evenly.

[0009] Further, a through - hole is opened in the middle of the back of the box furnace body, and four support legs are uniformly fixed inside the furnace chamber of the box furnace body.

[0010] Further, a furnace chamber frame plate is fixed at the top of the four support legs. The furnace chamber frame plate is convenient for placing spring materials. By fixing the position of the furnace chamber frame plate through the support legs, the spring materials on the surface of the furnace chamber frame plate are located at the central position inside the furnace chamber of the box furnace body, ensuring uniform heating.

[0011] Further, a fixing rod is fixed on the outer side of the back of the box furnace body, and a rotating motor is fixed at one end of the fixing rod. The position of the rotating motor is fixed by the cooperation of the box furnace body and the fixing rod.

[0012] Further, a round rod is fixed at the output end of the rotating motor, and a fan blade group is fixed at one end of the round rod. By the operation of the rotating motor, the round rod and the fan blade group are driven to rotate. By the rotation of the fan blade group, the air inside the furnace chamber of the box furnace body is stirred and evenly mixed, ensuring uniform heating.

[0013] Further, the round rod penetrates through the through - hole and extends into the interior of the furnace chamber of the box furnace body. The position of the round rod is limited by the through - hole to prevent the round rod from shifting during rotation.

[0014] The present utility model has the following beneficial effects:

[0015] The present utility model heats the inside of the furnace chamber of the box furnace body evenly by arranging a plurality of first heating elements in a semi - enclosed and uniform manner inside the heat insulation layer and cooperating with the second heating elements semi - enclosed and uniformly arranged between the housing and the heat insulation layer. At the same time, a furnace chamber frame plate located at the center of the furnace chamber of the box furnace body is set to place spring materials, and the air inside the furnace chamber of the box furnace body is evenly mixed through the cooperation of the rotating motor, the round rod, and the fan blade group, further ensuring that the spring materials inside the furnace chamber of the box furnace body are heated evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the box furnace body of the present utility model;

[0018] Figure 3 This is an exploded view of the internal structure of the box furnace body of the present utility model.

[0019] In the attached drawings, the list of components represented by each label is as follows:

[0020] 101. Box furnace body; 102. Outer shell; 103. Heat insulation layer; 104. First heating element; 105. Second heating element; 106. Through hole; 107. Furnace chamber shelf; 108. Support leg; 109. Rotating motor; 110. Round rod; 120. Fan blade group; 130. Fixed rod. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0022] Please refer to Figures 1-3 As shown, the present utility model is a heating device for spring materials, including a box furnace body 101. The box furnace body 101 includes an outer shell 102, a heat insulation layer 103, and a plurality of first heating elements 104 uniformly arranged inside the heat insulation layer 103. And a plurality of second heating elements 105 are uniformly arranged between the heat insulation layer 103 and the outer shell 102. By arranging a plurality of first heating elements 104 in a semi-surrounding and uniform manner inside the heat insulation layer 103, and cooperating with the second heating elements 105 arranged in a semi-surrounding and uniform manner between the outer shell 102 and the heat insulation layer 103, the inside of the furnace chamber of the box furnace body 101 is heated uniformly.

[0023] Among them, as Figures 2-3 shown, a through hole 106 is opened in the middle of the back surface of the box furnace body 101. Four support legs 108 are uniformly fixed inside the furnace chamber of the box furnace body 101. A furnace chamber shelf 107 is fixed at the top of the four support legs 108. The furnace chamber shelf 107 is convenient for placing spring materials. The position of the furnace chamber shelf 107 is fixed by the support legs 108, so that the spring materials on the surface of the furnace chamber shelf 107 are located at the central position inside the furnace chamber of the box furnace body 101, ensuring uniform heating. A fixed rod 130 is fixed on the outer side of the back surface of the box furnace body 101, and a rotating motor 109 is fixed at one end of the fixed rod 130. The position of the rotating motor 109 is fixed by the cooperation of the box furnace body 101 and the fixed rod 130.

[0024] Among them, as Figures 2-3As shown in the figure, a round rod 110 is fixedly installed at the output end of the rotating motor 109, and a fan blade group 120 is fixedly installed at one end of the round rod 110. By the operation of the rotating motor 109, the round rod 110 and the fan blade group 120 are driven to rotate. By the rotation of the fan blade group 120, the air in the furnace chamber of the box furnace body 101 is stirred to be evenly mixed, and the heat is evenly distributed. The round rod 110 penetrates through the through hole 106 and extends into the furnace chamber of the box furnace body 101. The position of the round rod 110 is limited by the through hole 106 to prevent the round rod 110 from shifting during rotation.

[0025] The above are only the preferred embodiments of the present invention and do not limit the present invention. Any modification of the technical solutions recorded in the foregoing embodiments, any equivalent replacement of some technical features, and any modification, equivalent replacement, or improvement made shall fall within the protection scope of the present invention.

Claims

1. Spring material heating device, comprising a box furnace body (101), characterized in that: The box-type furnace body (101) includes a housing (102), a heat insulation layer (103), and a plurality of first heating elements (104) uniformly arranged inside the heat insulation layer (103), and a plurality of second heating elements (105) are uniformly arranged between the heat insulation layer (103) and the housing (102).

2. The spring material heating device according to claim 1, characterized in that: A through hole (106) is formed in the middle of the back surface of the box-type furnace body (101), and four support legs (108) are uniformly fixed in the furnace chamber of the box-type furnace body (101).

3. The spring material heating device according to claim 2, wherein: A furnace chamber frame plate (107) is fixed to the tops of the four support legs (108).

4. The spring material heating device according to claim 1, wherein: A fixing rod (130) is fixed to the outside of the back surface of the box-type furnace body (101), and a rotating motor (109) is fixed to one end of the fixing rod (130).

5. The spring material heating device according to claim 4, characterized in that: A round rod (110) is fixed to the output end of the rotating motor (109), and a fan blade group (120) is fixed to one end of the round rod (110).

6. The spring material heating device according to claim 5, characterized in that: The round rod (110) penetrates through the through hole (106) and extends into the furnace chamber of the box-type furnace body (101).

Citation Information

Patent Citations

  • High-temperature box-type furnace

    CN219223253U