Vibrating air hammer for beating crucible

By designing a vibrating gas hammer with a cylinder and a vibration rod, the problem of inconvenience in operation of the existing furnace building machine is solved, efficient and compact vibration of the materials in the crucible is achieved, and working efficiency is improved.

CN223179294UActive Publication Date: 2025-08-01SHANXI DAJINHUA MAGNETIC MATERIAL CO LTD
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Patent Information

Application Number
CN202422482803.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-01
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing furnace building machines are inconvenient to operate during knotting and have low working efficiency, especially when adjusting the expansion and contraction stroke of the hammer head, it is necessary to frequently lift up, adjust and put down, resulting in wasted time.

Method used

A vibrating gas hammer for crucibles is designed, and the cylinder drives the vibration rod to reciprocate, and the cylinder movement stroke is controlled through the intake pipe, reducing manual adjustment, increasing the vibration area, facilitating insertion and removal, and improving vibration efficiency.

Benefits of technology

The compact vibration of the materials in the crucible is achieved, which reduces the difficulty of operation, improves work efficiency, and reduces the frequency of equipment adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal smelting and casting, in particular to a vibrating air hammer for beating a crucible. The fixed end of the air cylinder is fixedly mounted in the fixed rod; and one end of the vibrating rod is arranged on the fixed rod in a penetrating and sliding mode, and the vibrating rod is coaxial with the movable end of the air cylinder and fixedly connected with the movable end of the air cylinder. The furnace lining knotting device has the effects that the operation difficulty during furnace lining knotting is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] This application relates to the technical field of metal smelting and casting, and in particular to a vibrating pneumatic hammer for crucible making. Background Art

[0002] A crucible is a container used to melt materials such as metals and ceramics, and it is widely used in fields such as metallurgy, chemistry, and oil refining. Among them, in the metallurgical industry, a crucible is an important tool for melting metals. Metals are placed in the crucible and heated to a high temperature to melt them. When melting metal materials through a crucible, raw materials need to be loaded into the crucible and heated by an electric frequency furnace. An electric frequency furnace concentrates the magnetic lines of force generated by an electric current on the object to be heated, and generates eddy currents by electromagnetic induction to heat the object to be heated. A furnace lining and crucible material will be filled between the crucible and the electric frequency furnace. The crucible material is generally bauxite. In order to enable the furnace lining to have a stable and long service life, the furnace lining knotting must be firm. To ensure that the furnace lining has sufficient firmness, a pneumatic furnace building machine is generally used. Currently, a pneumatic furnace building machine uses a pneumatic pusher to adjust the total length of the cylinder and the distance from the crucible. During use, the pneumatic furnace building machine uses a pneumatic hammer head to strike the inner wall of the intermediate frequency furnace crucible, and uses the vibration principle to vibrate and compact the furnace lining sand material, so that the large and small particles of the furnace lining sand material fill the voids with each other to achieve the effect of tight furnace lining sand material. The furnace building machine gradually moves up from the bottom of the crucible for 10 - 15 minutes and lifts 80 - 100 millimeters, and so on.

[0003] However, the crucible has a taper, and the diameter becomes larger towards the top. The telescopic stroke of the hammer head is limited. The existing measure taken by the furnace building machine is that during the knotting process, the cylinder - hammer combination needs to be continuously adjusted outwards through a regulator. Each adjustment requires lifting the furnace building machine from the crucible to the workbench surface, adjusting the regulator on the top surface of the furnace building machine. The regulator is provided with adjustment holes, and a shaft is inserted through the adjustment holes. According to the required telescopic length of the hammer head, the shaft is manually pulled out. After adjustment, the shaft is inserted into the adjustment hole to fix it, and then the furnace building machine is hoisted back into the crucible to continue working. Lifting it up, adjusting it, and putting it down multiple times seriously waste the working time of the furnace building machine and is inconvenient to use.

[0004] In view of the above - mentioned related technologies, there are problems of inconvenient operation and low work efficiency during the current furnace lining knotting. Utility Model Content

[0005] In order to reduce the operation difficulty during furnace lining knotting and improve work efficiency, this application provides a vibrating pneumatic hammer for crucible making.

[0006] A vibrating pneumatic hammer for crucible making provided by this application adopts the following technical solutions:

[0007] A vibrating pneumatic hammer for crucible making, a fixed rod;

[0008] A cylinder, the fixed end of which is fixedly installed inside the fixed rod;

[0009] A vibrating rod, one end of which passes through and is slidably installed on the fixed rod, and the vibrating rod is coaxially and fixedly connected to the movable end of the cylinder.

[0010] By adopting the above technical solutions, the movement of the output end of the cylinder drives the vibrating rod to reciprocate, realizing the vibration of the materials in the crucible, making the materials in the crucible dense, reducing the adjustment of the equipment by the operator, reducing the operation difficulty during the furnace lining ramming, and improving the work efficiency.

[0011] Optionally, the shape of the vibrating rod is a cone;

[0012] The diameter of the end of the vibrating rod close to the cylinder is larger than the diameter of the end of the vibrating rod far from the cylinder.

[0013] By adopting the above technical solutions, it is convenient to insert and pull out the vibrating rod in the materials, reducing the vibration difficulty.

[0014] Optionally, a vibrating block is fixedly installed at the end of the vibrating rod far from the cylinder.

[0015] By adopting the above technical solutions, the vibration area is increased and the vibration efficiency is improved.

[0016] Optionally, an air inlet pipe is fixedly connected to the end of the fixed rod far from the vibrating rod, and the air inlet pipe is communicated with the fixed end of the cylinder.

[0017] By adopting the above technical solutions, the air inlet pipe inputs air into the cylinder, making the output end of the cylinder reciprocate, thereby realizing the vibration work. At the same time, by adjusting the amount of air input into the cylinder, the control of the movement stroke of the cylinder is realized.

[0018] Optionally, an air delivery pipe is communicated with the end of the fixed rod far from the cylinder;

[0019] The air delivery pipe is a rubber hose.

[0020] By adopting the above technical solutions, while using the air delivery pipe to convey air, the applicability of the equipment is improved.

[0021] Optionally, a holding groove is provided on the circumferential side of the fixed rod.

[0022] By adopting the above technical solutions, it is convenient for the staff to hold a vibrating pneumatic hammer for crucible ramming, improving the work stability.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The movement of the output end of the air cylinder drives the vibration rod to reciprocate, realizing the vibration of the materials in the crucible, making the materials in the crucible dense. At the same time, it reduces the adjustment of the equipment by the operator, reduces the operation difficulty during the furnace lining knotting, and improves the work efficiency.

[0025] 2. It is convenient for the vibration rod to be inserted and pulled out in the materials, reducing the vibration difficulty.

[0026] 3. The intake pipe inputs air into the air cylinder, making the output end of the air cylinder reciprocate, thereby realizing the vibration work. At the same time, by adjusting the air volume input into the air cylinder, the control of the movement stroke of the air cylinder is realized. Description of the Drawings

[0027] Figure 1 is the structural schematic diagram of the embodiment of the present application;

[0028] Figure 2 is the structural sectional view of the embodiment of the present application.

[0029] Description of the Reference Numerals:

[0030] 1. Fixed rod; 11. Holding groove; 2. Air cylinder; 3. Vibration rod; 4. Vibration block; 5. Intake pipe; 6. Air delivery pipe. Detailed Embodiment

[0031] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0033] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] The following further elaborates on this application with reference to the attached Figure 1-2 drawings to provide a more detailed description.

[0035] The embodiment of the present application discloses a vibrating pneumatic hammer for crucible making.

[0036] Referring to Figure 1 and Figure 2 , the vibrating pneumatic hammer for crucible making includes a fixed rod 1, a cylinder 2, and a vibrating rod 3. The fixed rod 1 has a rigid cylindrical structure. A holding groove 11 is provided on the circumferential side of the fixed rod 1, and a cavity is provided inside the fixed rod 1. The fixed end of the cylinder 2 is fixedly installed inside the fixed rod 1, and the cylinder 2 is coaxially arranged with the fixed rod 1. One end of the fixed rod 1 far from the vibrating rod 3 is fixedly connected with an air inlet pipe 5, and the air inlet pipe 5 is communicated with the fixed end of the cylinder 2. The air inlet pipe 5 is coaxially arranged with the cylinder 2. One end of the fixed rod 1 far from the cylinder 2 is communicated with an air delivery pipe 6, and the air delivery pipe 6 is a rubber hose.

[0037] Referring to Figure 1 and Figure 2 , one end of the vibrating rod 3 passes through and is slidably installed on the fixed rod 1, and the vibrating rod 3 is coaxially and fixedly connected with the movable end of the cylinder 2. The vibrating rod 3 has a conical shape, and the diameter of one end of the vibrating rod 3 close to the cylinder 2 is larger than the diameter of the end of the vibrating rod 3 far from the cylinder 2. A vibrating block 4 is fixedly installed at the end of the vibrating rod 3 far from the cylinder 2. The vibrating block 4 is a column with a bottom surface being a rounded rectangle, and the bottom surface area of the vibrating block 4 is larger than the cross-sectional area of the vibrating rod 3.

[0038] The implementation principle of the vibrating pneumatic hammer for crucible making in the embodiment of the present application is as follows: When using a vibrating pneumatic hammer for crucible making, air is input into the cylinder 2 through the air delivery pipe 6 and the air inlet pipe 5. The output end of the cylinder 2 reciprocates under the action of the air. The movement of the output end of the cylinder 2 drives the vibrating rod 3 and the vibrating block 4 to reciprocate, realizing the vibration of the materials in the crucible, making the materials in the crucible dense, reducing the adjustment of the equipment by the operator, reducing the operation difficulty during the furnace lining knotting, and improving the work efficiency.

[0039] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A vibrating pneumatic hammer for making crucibles, characterized in that, Comprising: Fixed rod (1); Cylinder (2), the fixed end of the cylinder (2) is fixedly installed inside the fixed rod (1); Vibrating rod (3), one end of the vibrating rod (3) passes through and is slidably installed on the fixed rod (1), and the vibrating rod (3) is coaxially and fixedly connected to the movable end of the cylinder (2).

2. The vibrating pneumatic hammer for crucible making according to claim 1, characterized in that, The vibrating rod (3) is in the shape of a cone; The diameter of the end of the vibrating rod (3) close to the cylinder (2) is larger than the diameter of the end of the vibrating rod (3) far from the cylinder (2).

3. The vibrating pneumatic hammer for crucible forming according to claim 2, wherein A vibrating block (4) is fixedly installed at the end of the vibrating rod (3) far from the cylinder (2).

4. The vibrating pneumatic hammer for crucible making according to claim 1, characterized in that, An air inlet pipe (5) is fixedly connected to the end of the fixed rod (1) far from the vibrating rod (3), and the air inlet pipe (5) is communicated with the fixed end of the cylinder (2).

5. The vibrating pneumatic hammer for crucible making according to claim 1, characterized in that, An air delivery pipe (6) is communicated with the end of the fixed rod (1) far from the cylinder (2); The air delivery pipe (6) is a rubber hose.

6. The vibrating pneumatic hammer for crucible making according to claim 1, characterized in that, A holding groove (11) is formed on the circumferential side of the fixed rod (1).