Probe level detection device

By introducing a cross transmission mechanism and laser ranging sensor into the probe detection device, the probe length is automatically detected, which solves the problem of low manual picking efficiency and achieves efficient and accurate probe detection.

CN223179498UActive Publication Date: 2025-08-01MPI(SUZHOU) CORP
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Patent Information

Application Number
CN202423058906.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-08-01
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The abnormal probes on existing PCB boards can only be picked manually and are less efficient.

Method used

A probe horizontal detection device is designed, and the probe length is automatically detected using a cross transmission mechanism and a laser ranging sensor, and the probe is kept vertical through an anti-tilt mechanism to improve detection accuracy and efficiency.

Benefits of technology

Automatic probe length detection is realized, which improves detection efficiency and accuracy, and avoids the inefficiency problem of manual picking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a probe level detection device, and relates to the probe detection technology field, the probe level detection device comprises a detection bench, a bottom plate is arranged above the detection bench, the upper end of the bottom plate is provided with a plurality of anti-inclination mechanisms, and the anti-inclination mechanisms are distributed in a rectangular array; supports are installed at the four corners of the upper end of the bottom plate, a retaining plate is installed at the upper ends of the supports, a plurality of inserting holes are formed in the retaining plate, the inserting holes are distributed in a rectangular array mode and are in one-to-one correspondence with the anti-inclination mechanisms, supporting columns are installed at the four corners of the upper end of the detection table, and a top plate is installed at the upper ends of the supporting columns. A cross-shaped transmission mechanism is installed on the lower surface of the top plate, a laser distance measuring sensor is installed at the lower end of the cross-shaped transmission mechanism, and according to the scheme, the problem that in the prior art, abnormal needles can only be sorted in a manual sorting mode, and efficiency is low is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of probe detection, in particular to a probe horizontal detection device. Background Technique

[0002] At present, the commonly used PCB board generally needs to insert copper pins on its board surface to achieve the transmission of power and signals on the PCB board, thereby ensuring the connection stability between the PCB board and the copper pins and the circuit reliability. However, when the used insertion pins are produced, there are abnormal pins with lengths not meeting the conventional standards due to process defects; however, at present, only manual picking can be used to sort out such abnormal pins, and the efficiency is relatively low; therefore, we propose a probe horizontal detection device to solve the problems mentioned above. Content of the Utility Model

[0003] The purpose of the utility model is to provide a probe horizontal detection device to solve the problem that the existing abnormal pins can only be sorted by manual picking with low efficiency in the above-mentioned background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A probe horizontal detection device, including a detection table, a bottom plate is arranged above the detection table, an anti-tilting mechanism is arranged at the upper end of the bottom plate, there are multiple anti-tilting mechanisms, and they are distributed in a rectangular array. Brackets are installed at the four corners of the upper end of the bottom plate, a holding plate is installed at the upper end of the brackets, jacks are arranged inside the holding plate, there are multiple jacks, and the multiple jacks are distributed in a rectangular array and correspond to the anti-tilting mechanisms one by one. Columns are installed at the four corners of the upper end of the detection table, a top plate is installed at the upper end of the columns, a cross drive mechanism is installed on the lower surface of the top plate, and a laser distance sensor is installed at the lower end of the cross drive mechanism.

[0005] Preferably, the cross drive mechanism includes an X-axis guide rail and a Y-axis guide rail. Ball screw rods are arranged inside both the X-axis guide rail and the Y-axis guide rail. A servo motor is installed at one end of both the X-axis guide rail and the Y-axis guide rail, and the output end of the servo motor is in transmission connection with the ball screw rod. A first slider is installed on the ball screw rod of the X-axis guide rail, and the Y-axis guide rail is in transmission connection with the first slider. A second slider is installed on the ball screw rod of the Y-axis guide rail, and the laser distance sensor is in transmission connection with the second slider.

[0006] Preferably, guide blocks are installed above both ends of the Y-axis guide rail. Guide posts are arranged inside the guide blocks, and the guide blocks are slidably connected with the guide posts. Both ends of the guide posts are fixedly connected to the top plate through connecting seats.

[0007] Preferably, each anti-tilting mechanism includes four triangular support pieces, and the four triangular support pieces are distributed in a circular array.

[0008] Preferably, taking slots are provided on both sides of the holding plate.

[0009] Preferably, a positioning slot is provided at the connection between the bottom plate and the detection table.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] 1. In the present utility model, a cross transmission mechanism is arranged above the detection table, and a laser distance sensor is installed on the cross transmission mechanism. During detection, the probes are vertically inserted into the jacks on the holding plate in sequence. After completion, the cross transmission mechanism is driven to operate. The X-axis guide rail and Y-axis guide rail on the cross transmission mechanism control the laser distance sensor to move one by one to the directly above of each jack. Through vertical distance measurement, the distance from the laser distance sensor to the end of the probe is measured, so as to detect the length of the probe. When a probe with abnormal length is detected, the laser distance sensor feeds back a signal to the terminal to facilitate sorting of the abnormal needles, solving the problem that the existing abnormal needles can only be sorted by manual picking, with low efficiency.

[0012] 2. By arranging a plurality of anti-tilting mechanisms corresponding to the jacks of the holding plate at the upper end of the bottom plate, each anti-tilting mechanism includes four triangular support pieces, and the four triangular support pieces are distributed in a circular array. This structure, combined with the jacks on the holding plate, can ensure that the probe is in a vertical state after insertion, avoiding tilting and further improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the detection state structure of the present utility model;

[0015] Figure 3 is a schematic diagram of the cross transmission mechanism structure of the present utility model;

[0016] Figure 4 is a partial enlarged view of part A of the present utility model;

[0017] In the figure: 1, detection table; 2, support column; 3, top plate; 4, cross transmission mechanism; 401, X-axis guide rail; 402, Y-axis guide rail; 403, ball screw; 404, servo motor; 405, first slider; 406, second slider; 5, laser distance sensor; 6, positioning slot; 7, bottom plate; 8, anti-tilting mechanism; 801, triangular support piece; 9, bracket; 10, holding plate; 11, jack; 12, taking slot; 13, guiding block; 14, guide post; 15, connecting seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0019] Please refer to Figures 1-4 , an embodiment provided by the present utility model: a probe horizontal detection device, including a detection table 1, a bottom plate 7 is arranged above the detection table 1, an anti-tilting mechanism 8 is arranged at the upper end of the bottom plate 7, there are multiple anti-tilting mechanisms 8, and they are distributed in a rectangular array. Brackets 9 are installed at the four corners of the upper end of the bottom plate 7, a holding plate 10 is installed at the upper end of the bracket 9, a jack 11 is arranged inside the holding plate 10, there are multiple jacks 11, the multiple jacks 11 are distributed in a rectangular array, and they correspond to the anti-tilting mechanisms 8 one by one. Pillars 2 are installed at the four corners of the upper end of the detection table 1, a top plate 3 is installed at the upper end of the pillar 2, a cross drive mechanism 4 is installed on the lower surface of the top plate 3, a laser distance sensor 5 is installed at the lower end of the cross drive mechanism 4. The cross drive mechanism 4 includes an X-axis guide rail 401 and a Y-axis guide rail 402. Ball screw rods 403 are arranged inside both the X-axis guide rail 401 and the Y-axis guide rail 402. A servo motor 404 is installed at one end of both the X-axis guide rail 401 and the Y-axis guide rail 402, and the output end of the servo motor 404 is in transmission connection with the ball screw rod 403. A first slider 405 is installed on the ball screw rod 403 of the X-axis guide rail 401, and the Y-axis guide rail 402 is in transmission connection with the first slider 405. A second slider 406 is installed on the ball screw rod 403 of the Y-axis guide rail 402, and the laser distance sensor 5 is in transmission connection with the second slider 406. During detection, the probes are successively inserted vertically into the jacks 11 on the holding plate 10. After completion, the cross drive mechanism 4 is driven to operate, and the laser distance sensor 5 is controlled by the X-axis guide rail 401 and the Y-axis guide rail 402 on the cross drive mechanism 4 to move one by one to the directly above each jack 11. Through vertical distance measurement, the distance from the laser distance sensor 5 to the end of the probe is measured, so as to detect the length of the probe. When a probe with an abnormal length is detected, the laser distance sensor 5 feeds back a signal to the terminal to facilitate sorting of the abnormal needles.

[0020] Please refer to Figure 3 , guide blocks 13 are installed above both ends of the Y-axis guide rail 402. A guide post 14 is arranged inside the guide block 13, and the guide block 13 is slidably connected with the guide post 14. Both ends of the guide post 14 are fixedly connected to the top plate 3 through a connecting seat 15. The setting of the guide block 13 can play a role in assisting the support of the Y-axis guide rail 402, and when the Y-axis guide rail 402 moves along the X-axis guide rail 401, the guide block 13 can slide with the guide post 14 to play a role in assisting guidance.

[0021] Please refer to Figure 2, each anti-tilting mechanism 8 includes four triangular support pieces 801, and the four triangular support pieces 801 are distributed in a circular array. This structure cooperates with the jack 11 on the holding plate 10 to ensure that the probe is in a vertical state after insertion and prevent it from tilting.

[0022] Please refer to Figure 1 , taking grooves 12 are provided on both sides of the holding plate 10, and a positioning groove 6 is provided at the connection between the bottom plate 7 and the detection table 1. The taking grooves 12 facilitate the centralized transfer of the holding plate 10 and the probe.

[0023] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A probe level detection device, comprising a detection table (1), characterized in that: Above the detection table (1), a bottom plate (7) is provided. At the upper end of the bottom plate (7), an anti-tilting mechanism (8) is provided. There are multiple anti-tilting mechanisms (8), which are distributed in a rectangular array. At the four corners of the upper end of the bottom plate (7), brackets (9) are installed. At the upper end of the brackets (9), a holding plate (10) is installed. Inside the holding plate (10), jacks (11) are provided. There are multiple jacks (11), which are distributed in a rectangular array and correspond to the anti-tilting mechanisms (8) one by one. At the four corners of the upper end of the detection table (1), columns (2) are installed. At the upper end of the columns (2), a top plate (3) is installed. On the lower surface of the top plate (3), a cross drive mechanism (4) is installed. At the lower end of the cross drive mechanism (4), a laser distance sensor (5) is installed.

2. The probe level detection device according to claim 1, wherein: The cross drive mechanism (4) includes an X-axis guide rail (401) and a Y-axis guide rail (402). Inside the X-axis guide rail (401) and the Y-axis guide rail (402), ball screws (403) are provided. At one end of the X-axis guide rail (401) and the Y-axis guide rail (402), a servo motor (404) is installed, and the output end of the servo motor (404) is in transmission connection with the ball screw (403). On the ball screw (403) of the X-axis guide rail (401), a first slider (405) is installed, and the Y-axis guide rail (402) is in transmission connection with the first slider (405). On the ball screw (403) of the Y-axis guide rail (402), a second slider (406) is installed, and the laser distance sensor (5) is in transmission connection with the second slider (406).

3. The probe level detection device according to claim 2, wherein: Above both ends of the Y-axis guide rail (402), guide blocks (13) are installed. Inside the guide blocks (13), guide posts (14) are provided, and the guide blocks (13) are slidably connected to the guide posts (14). Both ends of the guide posts (14) are fixedly connected to the top plate (3) through connecting seats (15).

4. A probe level detection device according to claim 1, characterized in that: Each anti-tilting mechanism (8) includes four triangular support pieces (801), and the four triangular support pieces (801) are distributed in an annular array.

5. The probe level detection device according to claim 1, wherein: On both sides of the holding plate (10), taking slots (12) are provided.

6. The probe level detection device according to claim 1, characterized in that: At the connection between the bottom plate (7) and the detection table (1), a positioning slot (6) is provided.

Citation Information

Cited By

  • A probe horizontal detection device

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