Carbon fiber multifilament tensile strength sample preparation device
By introducing guide rollers and hot air components into the carbon fiber multifilament tensile strength sample preparation device, the problems of inclination and uneven drying of carbon fiber multifilament are solved, and the test quality and consistency are improved.
Patent Information
- Application Number
- CN202421515731.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-06-29
AI Technical Summary
In the prior art, carbon fiber multifilament is prone to inclination when entering the glue-impregnation tank, which affects tension, resulting in uneven quality of the multifilament sample and uneven drying affects the performance test quality.
A carbon fiber multifilament tensile strength sample preparation device is designed, including unwinding, glue-soaking, drying and winding structures. The carbon fiber multifilament is ensured to move in a straight line through a guide roller and a hot air assembly, and even drying is carried out through a hot air assembly.
The tension uniformity and drying uniformity of carbon fiber multifilament are improved, and the quality and consistency of subsequent performance tests are improved.
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Figure CN223179865U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber multifilament sample preparation, in particular to a sample preparation device for the tensile strength of carbon fiber multifilament. Background Art
[0002] Carbon fiber multifilament is a fiber material composed of carbon atoms, with excellent properties such as light weight, high strength, high modulus, and corrosion resistance. Carbon fiber multifilament is usually bundled by hundreds to thousands of carbon fiber monofilaments and can be used in the preparation of composite materials, reinforcing materials, aerospace components, automotive parts, sports equipment, etc. When testing the properties such as the tensile strength of carbon fiber multifilament, it is necessary to prepare samples of carbon fiber multifilament.
[0003] After retrieval, a sample preparation device for testing the properties of carbon fiber multifilament with the publication number of CN220514580U includes a base. An impregnation tank is provided at the top of the base. A left impregnation roller and a right impregnation roller are respectively rotatably arranged at the left and right ends inside the impregnation tank. A side seat is connected to the rear side of the base. A unwinding roller, two cooperating squeezing rollers, a positioning roller, a plurality of turning rollers and a winding shaft are rotatably connected to the side seat. A wire collecting frame is detachably connected to the winding shaft, and the winding shaft is connected to a rotation driving assembly. The utility model is provided with an impregnation tank, a left impregnation roller and a right impregnation roller, which can immerse the carbon fiber multifilament bundle in glue and walk, ensuring the uniformity of impregnation and improving the consistency of sample preparation; it is provided with a plurality of turning rollers, which can greatly increase the walking path of the carbon fiber multifilament bundle, providing a time guarantee for the glue to dry, preventing the carbon fiber multifilament bundle from adhering to the wire collecting frame, facilitating the removal of subsequent samples, and improving the sample preparation efficiency.
[0004] When using the disclosed patent, the carbon fiber multifilament cannot be guided. When the carbon fiber multifilament enters the impregnation tank, it is easy to tilt. The inclined force will affect the tension of the carbon fiber multifilament and the quality of the multifilament sample. Moreover, drying the carbon fiber multifilament by a fan blade is likely to cause uneven drying of the carbon fiber multifilament, affecting the quality of subsequent performance testing. Content of the Utility Model
[0005] Aiming at the technical problems in the existing patent that the carbon fiber multifilament cannot be guided during use, when the carbon fiber multifilament enters the impregnation tank, it is easy to tilt. The inclined force will affect the tension of the carbon fiber multifilament and the quality of the multifilament sample. Moreover, drying the carbon fiber multifilament by a fan blade is likely to cause uneven drying of the carbon fiber multifilament, affecting the quality of subsequent performance testing, the utility model provides a sample preparation device for the tensile strength of carbon fiber multifilament.
[0006] The technical solution adopted by the utility model is: a sample preparation device for the tensile strength of carbon fiber multifilament, including:
[0007] A workbench;
[0008] Unwinding structure, the unwinding structure is installed on one side of the top of the workbench, and the unwinding structure is used for unwinding carbon fiber multifilament;
[0009] Impregnating structure, the impregnating structure is installed on the top of the workbench and on one side of the unwinding structure, and the impregnating structure is used for impregnating the carbon fiber multifilament;
[0010] Drying structure, the drying structure is installed on the top of the workbench and on one side of the impregnating structure, and the drying structure is used for drying the impregnated carbon fiber multifilament;
[0011] Rewinding structure, the rewinding structure is installed on the top of the workbench and on one side of the drying structure, and the rewinding structure is used for rewinding the dried carbon fiber multifilament;
[0012] Transverse movement component, the transverse movement component is installed on the unwinding structure, and the transverse movement component is used for adjusting the position of the outlet end of the carbon fiber multifilament during unwinding;
[0013] The unwinding structure includes an unwinding seat fixedly welded on the top of the workbench and an unwinding roller installed on the top of the unwinding seat. The transverse movement component includes a limiting structure installed on the top of the unwinding seat and a traveling structure installed on one side of the unwinding seat.
[0014] Furthermore, a T-shaped sliding groove is formed on the top of the unwinding seat. The limiting structure includes a T-shaped slider slidably connected in the T-shaped sliding groove and a traveling box fixedly welded on the top of the T-shaped slider. A traveling motor is installed inside the traveling box through bolts. The traveling structure includes a gear fixedly welded on the traveling motor and a toothed plate fixedly welded on one side of the unwinding seat. The gear meshes with the toothed plate, and the unwinding roller is fixedly welded on the top of the traveling box through a connecting plate.
[0015] Furthermore, the impregnating structure includes an impregnating seat fixedly welded on the top of the workbench and impregnating rollers installed between the inner side walls of the impregnating seat. The drying structure includes a drying box fixedly welded on the top of the workbench and drying rollers fixedly welded on the inner top wall and inner bottom wall of the drying box. The rewinding structure includes a rewinding seat fixedly welded on the top of the workbench and a rewinding roller installed on the rewinding seat.
[0016] Furthermore, guide rollers are fixedly installed on the top of the unwinding seat, the top of the impregnating seat, and the top of the rewinding seat.
[0017] Furthermore, a hot air component is installed on one side of the drying box. The hot air component is used for hot air drying of the carbon fiber multifilament in the drying box. The hot air component includes a blowing plate installed on the inner side wall of the drying box and a hot air structure installed on the back side of the drying box.
[0018] Furthermore, the hot air structure includes a heating box fixedly welded to the outer side wall of the drying box, a pump body installed on the heating box through bolts, and a filter plate installed at one end of the pump body. The pump body communicates with the heating box through a pipeline. Heating wires are installed inside the heating box, and the blowing plate communicates with the heating box through a pipeline.
[0019] The beneficial effects of the present utility model are as follows:
[0020] 1. The walking motor drives the gear to rotate. The gear moves along the toothed plate, and the walking box drives the T-shaped slider to slide in the T-shaped chute. The walking box drives the unwinding roller to move horizontally through the connecting plate, which facilitates making the outlet end of the carbon fiber multifilament in a straight line with the guiding roller during the unwinding process of the carbon fiber multifilament, avoiding the inclination of the carbon fiber multifilament from affecting the tension, and improving the quality of the tensile strength performance detection.
[0021] 2. The pump body introduces air into the heating box. The impurities in the air are filtered through the filter plate, and the air is heated by the heating wires in the heating box. The hot air blows onto the carbon fiber multifilament in the drying box through the blowing plate, uniformly drying the carbon fiber multifilament and improving the quality of subsequent performance tests. Description of the Drawings
[0022] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0023] Figure 2 is a three-dimensional structural schematic diagram of another perspective of the present utility model;
[0024] Figure 3 is a three-dimensional structural schematic diagram of the horizontal translation assembly of the present utility model;
[0025] Figure 4 is a half-sectional three-dimensional structural schematic diagram of the drying box of the present utility model.
[0026] The labels in the figure are: 1, workbench; 2, unwinding structure; 3, dipping structure; 4, drying structure; 5, winding structure; 6, horizontal translation assembly; 601, limiting structure; 6011, T-shaped slider; 6012, walking box; 602, walking structure; 6021, gear; 6022, toothed plate; 7, unwinding seat; 8, unwinding roller; 9, dipping seat; 10, dipping roller; 11, drying box; 12, drying roller; 13, winding seat; 14, winding roller; 15, guiding roller; 16, hot air assembly; 17, blowing plate; 18, hot air structure; 19, heating box; 20, pump body; 21, filter plate. Detailed Embodiments
[0027] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "front", "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] The following is a further description of the present utility model in conjunction with the attached Figures 1-4 drawings.
[0030] In order to solve the problems existing in the background technology, the present application proposes the following technical solution: a sample preparation device for the tensile strength of carbon fiber multifilament.
[0031] In the specific technical solution, it includes: a workbench 1, a unwinding structure 2, an impregnating structure 3, a drying structure 4, a winding structure 5, and a transverse movement assembly 6;
[0032] The unwinding structure 2 includes an unwinding base 7 fixedly welded to the top of the workbench 1 and an unwinding roller 8 installed on the top of the unwinding base 7, which is used for unwinding carbon fiber multifilament. The impregnating structure 3 includes an impregnating base 9 fixedly welded to the top of the workbench 1 and an impregnating roller 10 installed between the inner side walls of the impregnating base 9, which is used for impregnating the carbon fiber multifilament. The drying structure 4 includes a drying box 11 fixedly welded to the top of the workbench 1 and drying rollers 12 fixedly welded to the inner top wall and inner bottom wall of the drying box 11, which is used for drying the impregnated carbon fiber multifilament. The winding structure 5 includes a winding base 13 fixedly welded to the top of the workbench 1 and a winding roller 14 installed on the winding base 13, which is used for winding the dried carbon fiber multifilament. Guide rollers 15 are fixedly installed on the tops of the unwinding base ⑦, the impregnating base 9, and the winding base 13. The direction of the carbon fiber multifilament is controlled by the guide rollers 15 to prevent the carbon fiber multifilament from tilting and affecting the tension, thereby affecting the quality of subsequent performance tests;
[0033] Among them, the transverse movement component 6 is installed on the unwinding structure 2. The transverse movement component 6 is used to adjust the position of the outlet end of the carbon fiber multifilament during the unwinding process. The transverse movement component 6 includes a limiting structure 601 installed on the top of the unwinding base 7 and a traveling structure 602 installed on one side of the unwinding base 7. A T-shaped chute is provided on the top of the unwinding base 7. The limiting structure 601 includes a T-shaped slider 6011 slidably connected in the T-shaped chute and a traveling box 6012 fixedly welded on the top of the T-shaped slider 6011. A traveling motor is installed inside the traveling box 6012 by bolts. The traveling structure 602 includes a gear 6021 fixedly welded on the traveling motor and a toothed plate 6022 fixedly welded on one side of the unwinding base 7. The gear 6021 meshes with the toothed plate 6022. The unwinding roller 8 is fixedly welded on the top of the traveling box 6012 through a connecting plate. By driving the gear 6021 to rotate by the traveling motor, the gear 6021 moves along the toothed plate 6022, the traveling box 6012 drives the T-shaped slider 6011 to slide in the T-shaped chute, and the traveling box 6012 drives the unwinding roller 8 to move horizontally through the connecting plate, which is convenient to make the outlet end of the carbon fiber multifilament and the guiding roller 15 in a straight line during the unwinding of the carbon fiber multifilament, avoid the inclination of the carbon fiber multifilament from affecting the tension, and improve the quality of the tensile strength performance detection.
[0034] A hot air component 16 is installed on one side of the drying box 11. The hot air component 16 is used to blow-dry the carbon fiber multifilament in the drying box 11 with hot air. The hot air component 16 includes a blowing plate 17 installed on the inner side wall of the drying box 11 and a hot air structure 18 installed on the back side of the drying box 11. The hot air structure 18 includes a heating box 19 fixedly welded on the outer side wall of the drying box 11, a pump body 20 installed on the heating box 19 by bolts, and a filter plate 21 installed at one end of the pump body 20. The pump body 20 is communicated with the heating box 19 through a pipeline. Heating wires are installed inside the heating box 19. The blowing plate 17 is communicated with the heating box 19 through a pipeline. By using the pump body 20 to introduce air into the heating box 19, impurities in the air are filtered through the filter plate 21, the air is heated by the heating wires in the heating box 19, and the hot air blows on the carbon fiber multifilament in the drying box 11 through the blowing plate 17 to uniformly dry the carbon fiber multifilament and improve the quality of subsequent performance tests.
[0035] For those skilled in the art to fully understand the technical solution, the following is an overall overview of this application:
[0036] During use, the unwinding work is carried out through the unwinding roller 8. The unwound carbon fiber multifilament is guided by the guide roller 15 to avoid tilting and affecting the tension. The carbon fiber multifilament passes through the dipping seat 9 and the drying oven 11 in sequence to complete the dipping work and the drying work, and is wound by the winding roller 14 for subsequent tensile strength performance testing work. During the unwinding process, the traveling motor drives the gear 6021 to rotate, and the gear 6021 moves along the toothed plate 6022. The traveling box 6012 drives the T-shaped slider 6011 to slide in the T-shaped chute. The traveling box 6012 drives the unwinding roller 8 to move horizontally through the connecting plate, which is convenient for making the outlet end of the carbon fiber multifilament in a straight line with the guide roller 15 during the unwinding of the carbon fiber multifilament, avoiding the tilting of the carbon fiber multifilament and affecting the tension, and improving the quality of the tensile strength performance detection. During the drying process, the air is introduced into the heating box 19 through the pump body 20, the impurities in the air are filtered by the filter plate 21, the air is heated by the heating wire in the heating box 19, and the hot air blows on the carbon fiber multifilament in the drying oven 11 through the blowing plate 17 to uniformly dry the carbon fiber multifilament and improve the quality of the subsequent performance testing.
[0037] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0038] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A sample preparation device for the tensile strength of carbon fiber multifilament, characterized in that, Including: Workbench (1); Unwinding structure (2), the unwinding structure (2) is installed on one side of the top of the workbench (1), and the unwinding structure (2) is used for unwinding carbon fiber multifilament; Impregnating structure (3), the impregnating structure (3) is installed on the top of the workbench (1) and on one side of the unwinding structure (2), and the impregnating structure (3) is used for impregnating the carbon fiber multifilament; Drying structure (4), the drying structure (4) is installed on the top of the workbench (1) and on one side of the impregnating structure (3), and the drying structure (4) is used for drying the impregnated carbon fiber multifilament; Rewinding structure (5), the rewinding structure (5) is installed on the top of the workbench (1) and on one side of the drying structure (4), and the rewinding structure (5) is used for rewinding the dried carbon fiber multifilament; Transverse movement assembly (6), the transverse movement assembly (6) is installed on the unwinding structure (2), and the transverse movement assembly (6) is used for adjusting the position of the outlet end of the carbon fiber multifilament during unwinding; The unwinding structure (2) includes an unwinding base (7) fixedly welded to the top of the workbench (1) and an unwinding roller (8) installed on the top of the unwinding base (7), and the transverse movement assembly (6) includes a limiting structure (601) installed on the top of the unwinding base (7) and a traveling structure (602) installed on one side of the unwinding base (7).
2. The sample preparation device for the tensile strength of carbon fiber multifilament according to claim 1, characterized in that, A T-shaped chute is formed on the top of the unwinding base (7), the limiting structure (601) includes a T-shaped slider (6011) slidably connected in the T-shaped chute and a traveling box (6012) fixedly welded to the top of the T-shaped slider (6011), a traveling motor is installed inside the traveling box (6012) by bolts, the traveling structure (602) includes a gear (6021) fixedly welded to the traveling motor and a toothed plate (6022) fixedly welded to one side of the unwinding base (7), the gear (6021) meshes with the toothed plate (6022), and the unwinding roller (8) is fixedly welded to the top of the traveling box (6012) through a connecting plate.
3. The sample preparation device for the tensile strength of carbon fiber multifilament according to claim 1, characterized in that, The impregnating structure (3) includes an impregnating base (9) fixedly welded to the top of the workbench (1) and an impregnating roller (10) installed between the inner side walls of the impregnating base (9), the drying structure (4) includes a drying box (11) fixedly welded to the top of the workbench (1) and drying rollers (12) fixedly welded to the inner top wall and inner bottom wall of the drying box (11), and the rewinding structure (5) includes a rewinding base (13) fixedly welded to the top of the workbench (1) and a rewinding roller (14) installed on the rewinding base (13).
4. The sample preparation device for the tensile strength of carbon fiber multifilament according to claim 3, characterized in that, Guide rollers (15) are fixedly installed on the top of the unwinding base (7), the top of the impregnating base (9), and the top of the rewinding base (13).
5. A sample preparation device for the tensile strength of carbon fiber multifilament according to claim 3, characterized in that, One side of the drying box (11) is provided with a hot air component (16), and the hot air component (16) is used to blow-dry the carbon fiber multifilament in the drying box (11). The hot air component (16) includes a blowing plate (17) installed on the inner side wall of the drying box (11) and a hot air structure (18) installed on the back side of the drying box (11).
6. The sample preparation device for the tensile strength of carbon fiber multifilament according to claim 5, characterized in that, The hot air structure (18) includes a heating box (19) fixedly welded on the outer side wall of the drying box (11), a pump body (20) installed on the heating box (19) by bolts, and a filter plate (21) installed at one end of the pump body (20). The pump body (20) communicates with the heating box (19) through a pipeline. Heating wires are installed inside the heating box (19), and the blowing plate (17) communicates with the heating box (19) through a pipeline.
Citation Information
Patent Citations
Sample preparation device for performance detection of carbon fiber multifilament
CN220514580U